Download Print this page

YAMAHA YZ250F(D) Owner's Service Manual Page 99

Yz series.
Hide thumbs

Advertisement

After replacing the valve guide reface
the valve seat.
3. Inspect:
• Valve face
Pitting/wear → Grind the face.
• Valve stem end
Mushroom shape or diameter
larger than the body of the stem →
Replace.
4. Measure:
• Margin thickness "a"
Out of specification → Replace.
Margin thickness:
Intake:
0.8 mm (0.0315 in)
Exhaust:
0.7 mm (0.0276 in)
5. Measure:
• Runout (valve stem)
Out of specification → Replace.
Runout limit:
0.01 mm (0.0004 in)
• When installing a new valve always
replace the guide.
• If the valve is removed or replaced
always replace the oil seal.
6. Eliminate:
• Carbon deposits
(from the valve face and valve
seat)
7. Inspect:
• Valve seat
Pitting/wear → Reface the valve
seat.
8. Measure:
• Valve seat width "a"
Out of specification → Reface the
valve seat.
VALVES AND VALVE SPRINGS
Valve seat width:
Intake:
0.9–1.1 mm (0.0354–
0.0433 in)
<Limit>:1.6 mm
(0.0630 in)
Exhaust:
0.9–1.1 mm (0.0354–
0.0433 in)
<Limit>:1.6 mm
(0.0630 in)
Measurement steps:
a. Apply Mechanic's blueing dye
(Dykem) "b" to the valve face.
b. Install the valve into the cylinder
head.
c. Press the valve through the valve
guide and onto the valve seat to
make a clear pattern.
d. Measure the valve seat width.
Where the valve seat and valve
face made contact, blueing will
have been removed.
e. If the valve seat is too wide, too
narrow, or the seat is not cen-
tered, the valve seat must be
refaced.
9. Lap:
• Valve face
• Valve seat
This model uses titanium intake
and exhaust valves. Titanium
valves that have been used to lap
the valve seats must not be used.
Always replace lapped valves with
new valves.
• When replacing the cylinder head,
replace the valves without lapping
the valve seats and valve faces.
4-25
• When replacing the valves or valve
guides, use new valves to lap the
valve seats, and then replace them
with new valves.
Lapping steps:
a. Apply a coarse lapping compound
to the valve face.
Do not let the compound enter the
gap between the valve stem and
the guide.
b. Apply molybdenum disulfide oil to
the valve stem.
c. Install the valve into the cylinder
head.
d. Turn the valve until the valve face
and valve seat are evenly pol-
ished, then clean off all of the
compound.
For best lapping results, lightly tap
the valve seat while rotating the valve
back and forth between your hands.
e. Apply a fine lapping compound to
the valve face and repeat the
above steps.
After every lapping operation be sure
to clean off all of the compound from
the valve face and valve seat.
f. Apply Mechanic's blueing dye
(Dykem) to the valve face.
g. Install the valve into the cylinder
head.

Advertisement

Comments to this Manuals

Symbols: 0
Latest comments:
  • rodrigo Dec 03, 2017 02:34:
    MUY INTERESANT​E EL MANUAL PORQUE AYUDA PARA TENER A PUNTO UN MOTOR BIEN ARMADO TAL COMO INDICA EL MANUAL.