MULTIQUIP QP40TH Parts And Operation Manual
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MULTIQUIP QP40TH Parts And Operation Manual

MULTIQUIP QP40TH Parts And Operation Manual

Gas powered trash pump
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PARTS AND OPERATION MANUAL
GAS POWERED TRASH
QP40TH (HONDA)
PUMP MODEL
Revision #1 (10/01/02)
MULTIQUIP INC. . . . .
18910 WILMINGTON AVE.
CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700
800-421-1244
FAX: 310-537-3927
E-mail:mq@multiquip.com
Atlanta • Boise • Dallas • Houston • Newark
Montreal, Canada • Manchester, UK
Rio De Janiero, Brazil • Guadalajara, Mexico
PARTS DEPARTMENT:
800-427-1244
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:
800-478-1244
FAX: 310-631-5032
•
www:multiquip.com

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  • Page 1 PARTS AND OPERATION MANUAL GAS POWERED TRASH PUMP MODEL QP40TH (HONDA) Revision #1 (10/01/02) MULTIQUIP INC..PARTS DEPARTMENT: 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 SERVICE DEPARTMENT/TECHNICAL ASSISTANCE: 310-537-3700 800-421-1244 800-478-1244 FAX: 310-537-3927 FAX: 310-631-5032 •...

  • Page 3: Here's How To Get Help

    FAX: 800-672-7877 or 310-637-3284 SERVICE DEPARTMENT/TECHNICAL ASSISTANCE 800-478-1244 or 310-537-3700 FAX: 310- 537-4259 WARRANTY DEPARTMENT 888-661-4279, or 310-661-4279 FAX: 310- 537-1173 MAIN 800-421-1244 or 310-537-3700 FAX: 310-537-3927 QP40TH — PARTS & OPERATION MANUAL — REV. #0 (08/09/02) — PAGE 3...

  • Page 4: Table Of Contents

    Explanation Of Code In Remarks Column ....28 Suggested Spare Parts ........... 29 Pump Assy............30-33 Specification and part number NOTE are subject to change without notice PAGE 4 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)

  • Page 5: Parts Ordering Procedures

    10+ line items. 800/6-PARTS-7 • 800-672-7877 *DISCOUNTS ARE SUBJECT TO CHANGE* Fax order discount and UPS special programs revised June 1, 1995 QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 5...

  • Page 6: Safety Message Alert Symbols

    Potential hazards associated with the QP-40TH Centrifugal injury. Trash Pump operation will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols. PAGE 6 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)
  • Page 7 ALWAYS wear approved eye and hearing protection. This pump, other property, or the surrounding environment could NOTE be damaged if you do not follow instructions. QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 7...

  • Page 8: Rules For Safe Operation

    Multiquip for this equipment. Damage to the equipment and/or injury to user may result. ■ Manufacturer does not assume responsibility for any accident due to equipment modifications. PAGE 8 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)
  • Page 9 Failure to maintain water inside the pump housing will cause severe damage to the pump. ■ In winter drain water from pump housing to prevent freezing. QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 9...

  • Page 10: Pump Specifications/Dimensions

    . t f . 7 ( ) s r . t f ) s r i s n . n i ) . g Figure 1. QP-40TH Pump Dimensions PAGE 10 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)

  • Page 11: Engine Specifications

    - y l i t r l i o t r a i s n . n i s b l ) . g QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 11...

  • Page 12: General Information

    The advantage of using a trash pump is that it can be quickly and easily disassembled in the field " without tools " and easily cleaned when clogged. PAGE 12 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)

  • Page 13: Pump Components

    QP40TH — PUMP COMPONENTS Figure 2 shows a typical application using the QP40TH Centrifugal Trash pump. Please note that this pump is intended for the removal of clean water and water containing some debris and solids. Maximum size of solids should not exceed 2 inches (50 mm) in diameter.

  • Page 14: Basic Engine

    10. Fuel Tank – Holds unleaded gasoline. For additional Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop information refer to engine owner's manual. the flow of fuel. PAGE 14 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)

  • Page 15: Pre-Inspection (Engine)

    3. When refueling, be sure to use a strainer for filtration. DO NOT top-off fuel. Wipe up any spilled fuel immediately! Figure 4. Engine Oil Dipstick (Removal) QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 15...

  • Page 16: Pre-Set-Up (Pump)

    Place hose so that it lays as straight as it is possible on the ground. Remove any twists or sharp bends from hose which may block the flow of water. PAGE 16 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)

  • Page 17: Initial Start-Up (Engine)

    5. Place the engine ON/OFF switch (Figure 10) in the " ON " position. Figure 7. Throttle Lever (1/3 Start Position) Figure 10. Engine ON/OFF Switch (ON Position) QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 17...
  • Page 18 Figure 16. Fuel Valve Lever (OFF) Emergency Showdown 1. Move the throttle lever quickly to the IDLE position, and place Figure 23. Throttle Lever (Run) the engine ON/OFF switch in the OFF position. PAGE 18 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)
  • Page 19 NOTE PAGE QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 19...
  • Page 20 This prevents backflow and allows for faster priming when the engine is restarted. PAGE 20 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)

  • Page 21: Maintenance (Pump)

    QP40TH — MAINTENANCE (PUMP) Figure 17. Pump Vacuum Tester QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 21...

  • Page 22: Maintenance (Engine)

    ) 3 ( a i c i t a r e t t n i r e t . s l Reference manufacturer engine NOTE manual for specific servicing instructions. PAGE 22 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)

  • Page 23: Maintenance (Pump)

    Table 3. Engine oil capacity is 1.16 quarts (1.1 liters). DO NOT overfill. 4. Install drain bolt with sealing washer and tighten se- curely. Figure 20. Engine Air Cleaner Figure 33. Engine Oil (Draining) QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 23...

  • Page 24: Preparation For Long-Term Storage

    (new or used) through the discharge opening on the pump and crank the engine several times. This will prevent excessive corrosion and also keep the mechanical seal lubricated. PAGE 24 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)
  • Page 25 NOTE PAGE QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 25...

  • Page 26: Troubleshooting (Pump)

    . s t e l f h t i l f f . r e r r o h t i e r r PAGE 26 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)

  • Page 27: Troubleshooting (Pump/Engine)

    . r e l t c e e v i n i g z t a e n i s ' r . l a QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 27...

  • Page 28: Explanation Of Code In Remarks Column

    (or latest) part available. If more than one of the same NOTE reference number is listed, the last one listed indicates newest (or latest) part available. PAGE 28 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)

  • Page 29: Suggested Spare Parts

    1247000190 DRAIN COVER SET KNOB 0742214100 STEEL STRAINER 17210ZE3505 ELEMENT AIR CLEANER 17218ZE3505 FILTER OUTER 9807956846 SPARK PLUG (HONDA) 17620ZH7023 CAP, FUEL TANK (HONDA) 17672ZE2W01 FUEL, FILTER QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 29...

  • Page 30: Pump Assy

    QP40TH — PUMP ASSY. PUMP ASSY. PAGE 30 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)
  • Page 31 ADJUST LINER DIA 45 x 25.4 10.3 0852854525 ADJUST LINER DIA 45 x 25.4 10.5 0141050825 SCREW (DRAIN COVER HANDLE) M8 x 25 0141090825 SCREW (VOLUTE CASING) M8 x 25 QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 31...
  • Page 32 QP40TH — PUMP ASSY. PUMP ASSY. PAGE 32 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)

  • Page 33: Pump Assy

    IMPELLER WASHER DIA 38 x 11 x 6T 0105051035 BOLT (PUMP) M10 x 35 0641400430 SPLIT PIN DIA 4 x 30 0520040425 KEY 6.32 x 25.4 0742214100 STRAINER NPT4" QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 33...

  • Page 34: Air Cleaner Assy

    HONDA GX340K1QA2 — AIR CLEANER ASSY. AIR CLEANER ASSY. PAGE 34 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)
  • Page 35 COLLAR B, AIR CLEANER 17410ZH9N00 ELBOW, AIR CLEANER ....... 1 ... INCLUDES ITEMS W/ 90203ZA0800 WINGNUT, 6MM 90325044000 WINGNUT, TOOL BOX SETTING 934040602008 BOLT- WASHER, 6X20 9405006000 NUT, FLANGE (6MM) QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 35...

  • Page 36: Camshaft Assy

    HONDA GX340K1QA2 — CAMSHAFT ASSY. CAMSHAFT ASSY. PAGE 36 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)

  • Page 37: Camshaft Assy

    ROTATOR, VALVE 14791ZE2010 PLATE, PUSH ROD GUIDE 90012ZE0010 BOLT, PIVOT (8MM) 90206ZE1000 NUT, PIVOT ADJ. 12209ZE8003 SEAL, VALVE STEM ........1 ... USE FROM ENGINE SN 3334264 QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 37...

  • Page 38: Piston Assy

    HONDA GX340K1QA2 — PISTON ASSY. PISTON ASSY. PAGE 38 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)

  • Page 39: Piston Assy

    ROD ASSEMBLY, CONNECTING (STD.) ..... 1 ..INCLUDES ITEMS W/ 13200ZE3315 ROD ASSEMBLY, CONNECTING- US 0.25 ....1 ..INCLUDES ITEMS W/ 90001ZE8000 BOLT, CONNECTING ROD 90601ZE3000 CLIP, PISTON PIN 20MM QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 39...

  • Page 40: Crankcase Cover Assy

    HONDA GX340K1QA2 — CRANKCASE COVER ASSY. CRANKCASE COVER ASSY. PAGE 40 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)

  • Page 41: Crankcase Cover Assy

    CLIP, GOVERNOR HOLDER 90701HC4000 PIN, DOWEL 8X12 91201ZE3004 OIL SEAL 35X52X8 9410106800 WASHER, PLAIN 6MM 957010804000 BOLT, FLANGE 8X40 961006202000 BEARING, RADIAL BALL 6202 961006207000 BEARING, RADIAL BALL 6207 QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 41...

  • Page 42: Crankshaft Assy

    HONDA GX340K1QA2 — CRANKSHAFT ASSY. CRANKSHAFT ASSY. PAGE 42 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)
  • Page 43 CRANKSHAFT ASSY. PART NO. PART NAME QTY. REMARKS 13310ZE3601 CRANKSHAFT Q- TYPE ......1 .....INCLUDES ITEMS W/ 13351ZE3010 WEIGHT, BALANCER 90756ZE2600 KEY 6.3X6.3X43 961006207000 BEARING, RADIAL BALL 6207 QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 43...

  • Page 44: Cylinder Barrel Assy

    HONDA GX340K1QA2 — CYLINDER BARREL ASSY. CYLINDER BARREL ASSY. PAGE 44 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)

  • Page 45: Cylinder Barrel Assy

    9410912000 WASHER, DRAIN PLUG 12MM 9425110000 PIN, LOCK 10MM 957010601200 BOLT, FLANGE 6X12 961006202000 BEARING, RADIAL BALL 6202 90013883000 BOLT, FLANGE 6X12 (CT200) 34150ZH7003 ALERT UNIT, OIL QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 45...
  • Page 46 HONDA GX340K1QA2 — CYLINDER HEAD ASSY. CYLINDER HEAD ASSY. PAGE 46 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)

  • Page 47: Cylinder Head

    BOLT 2, STUD 8X32 ........2 ... USE FROM ENGINE SN 3033462 90441ZE2010 WASHER, HEAD COVER 9430112200 PIN A, DOWEL 12X20 957011008000 BOLT, FLANGE 10X80 9807956846 SPARK PLUG, BPR6ES (NGK) QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 47...

  • Page 48: Fan Cover Assy

    HONDA GX340K1QA2 — FAN COVER ASSY. FAN COVER ASSY. PAGE 48 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)
  • Page 49 SWITCH ASSEMBLY, ENGINE STOP ..1 ... USE UP TO ENGINE SN 2639737 36100ZH7003 SWITCH ASSEMBLY, ENGINE STOP ..1 ... USE FROM ENGINE SN 2639738 90013883000 BOLT, FLANGE 6X12 (CT200) 90684ZA0601 CLIP, WIRE HARNESS QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 49...

  • Page 50: Flywheel Assy

    HONDA GX340K1QA2 — FLYWHEEL ASSY. FLYWHEEL ASSY. PAGE 50 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)
  • Page 51 NUT, SPECIAL 16MM (1) ......1 ... USE FROM ENGINE SN 2536523 90201ZE3790 NUT, SPECIAL 16MM ........1 ... USE UP TO ENGINE SN 2536522 90741ZE2000 KEY, SPECIAL WOODRUFF 25X18 QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 51...

  • Page 52: Fuel Tank Assy

    HONDA GX340K1QA2 — FUEL TANK ASSY. FUEL TANK ASSY. PAGE 52 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)
  • Page 53 GASKET, FUEL FILLER CAP 17672ZE2W01 FILTER, FUEL 91353671003 O- RING 13.5X1.5 (ARA) 9405008000 NUT, FLANGE 8MM 950014500360M BULK HOSE, FUEL (4.5X3000) (4.5X235) 9500202080 CLIP, TUBE B8 957010802500 BOLT, FLANGE 8X25 QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 53...

  • Page 54: Ignition Coil Assy

    HONDA GX340K1QA2 — IGNITION COIL ASSY. IGNITION COIL ASSY. PAGE 54 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)

  • Page 55: Ignition Coil Assy

    PART NO. PART NAME QTY. REMARKS 30500ZE2023 COIL ASSEMBLY, IGNITION 30700ZE1013 CAP ASSEMBLY, NOISE SUPPRESSOR 31512ZE2000 GROMMET, WIRE 36101ZE2701 WIRE, STOP SWITCH 430MM 90015883000 BOLT, FLANGE 6X28 QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 55...

  • Page 56: Carburetor Assy

    HONDA GX340K1QA2 — CARBURETOR ASSY. CARBURETOR ASSY. PAGE 56 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)
  • Page 57 SCREW, PAN (3X6) ........2 .... USE FROM ENGINE SN BE80B B 9430520122 PIN, SPRING (2X12) 99101ZH80880 JET, MAIN #88 (OPTIONAL) 99101ZH80900 JET, MAIN #90 (OPTIONAL) 99101ZH80920 JET, MAIN #92 (OPTIONAL) 99204ZE00350 JET SET, PILOT #35 QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 57...
  • Page 58 HONDA GX340K1QA2 — CARBURETOR ASSY. CARBURETOR ASSY. PAGE 58 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)

  • Page 59: Carburetor Assy

    SCREW, PAN (3X6) ........2 ..USE FROM ENGINE SN BE80B B 9430520122 PIN, SPRING (2X12) 99101ZH80880 JET, MAIN #88 (OPTIONAL) 99101ZH80900 JET, MAIN #90 (OPTIONAL) 99101ZH80920 JET, MAIN #92 (OPTIONAL) 99204ZE00350 JET SET, PILOT #35 QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 59...

  • Page 60: Muffler Assy

    HONDA GX340K1QA2 — MUFFLER ASSY. MUFFLER ASSY. PAGE 60 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)
  • Page 61 ARRESTER, SPARK 18381ZE2W10 GASKET, MUFFLER (ARRESTER) 90013883000 BOLT, FLANGE 6X12 (CT200) 90050ZE1000 SCREW, TAPPING 5X8 90055ZE1000 SCREW, TAPPING 4X6 93500060060B SCREW, PAN 6X6 9405008000 NUT, FLANGE 8MM QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 61...

  • Page 62: Recoil Starter Assy

    HONDA GX340K1QA2 — RECOIL STARTER ASSY. RECOIL STARTER ASSY. PAGE 62 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)
  • Page 63 HOLDER, SPRING 28461ZE2W02 GRIP, STARTER 28462ZE3W01 ROPE, RECOIL STARTER 28469ZE2W01 GRIP, REINFORCEMENT ........1 ..USE UP TO ENG. SN 2935312 90004ZE2W01 SCREW, CENTER 957010600800 BOLT, FLANGE 6X8 QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 63...
  • Page 64 HONDA GX340K1QA2 — CONTROL ASSY. PAGE 64 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)

  • Page 65: Control Assy

    SPRING, CABLE RETURN 90013883000 BOLT, FLANGE 6X12 (CT200) 90015ZE5010 BOLT, GOVERNOR ARM 90114SA0000 NUT, SELF- LOCK 6MM 93500050320A SCREW, PAN 5X32 93500050160A SCREW, PAN 5X16 9405006000 NUT, FLANGE 6MM QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 65...

  • Page 66: Labels Assy

    HONDA GX340K1QA2 — LABELS ASSY. LABELS ASSY. PAGE 66 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)

  • Page 67: Labels Assy

    HONDA GX340K1QA2 — LABELS ASSY. LABELS ASSY. PART NO. PART NAME QTY. REMARKS 87521ZE3W01 EMBLEM 87522ZH9000 LABEL, CAUTION 87528ZE2810 MARK, CHOKE (EXTERNAL) 87532ZH8810 MARK, OIL ALERT (E) 89218ZE1000 WRENCH, SPARK PLUG QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 67...

  • Page 68: Terms And Conditions Of Sale

    RMA. products on the face hereof. A copy of the Return Material Authorization must accompany the return shipment. PAGE 68 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)
  • Page 69 NOTE PAGE QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 69...
  • Page 70 FAX: 310- 537-4259 WARRANTY DEPARTMENT 888-661-4279, or 310-661-4279 FAX: 310- 537-1173 MAIN 800-421-1244 or 310-537-3700 FAX: 310-537-3927 MULTIQUIP INC. POST OFFICE BOX 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 FAX: 310-537-3927 E-MAIL: mq@multiquip.com WWW: multiquip.com Atlanta • Boise • Dallas • Houston • Newark...

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