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e
e
BkIIE "
THE
GRILL
THAT
COOKS
BREAKFAST
LUNCH ANDDINNER
4638248/0-4165032(01-03-02)
4638248
ASSEMBLY MANUAL
THISGRILLIS FOR
OUTDOOR USEONLY
CAUTION: Read and follow all safety
statements,assemblyinstructions,
and use and care directions before
attemptingto assemble and cook.
INSTALLER/ASSEMBLER: Leave
theseinstructionswithconsumer.
CONSUMER:Keep this manualfor
future reference.
A WARNING
Failureto follow allmanufacturer's
instructionscould resultin serious
personalinjury and/orproperty
damage.
A CAUTION
Some parts may contain sharp edges
- especiallyas noted in the manual!
Wear protectivegloves if necessary.
Ifyou have any questions or need
assistance during assembly,please
call 1-800-241-7548.
Visit usonthe webat:
www.charbroil.com
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Summary of Contents for Char-Broil The Big easy 4638248
- Page 1 4638248 ASSEMBLY MANUAL THISGRILLIS FOR OUTDOOR USEONLY CAUTION: Read and follow all safety statements,assemblyinstructions, and use and care directions before attemptingto assemble and cook. INSTALLER/ASSEMBLER: Leave theseinstructionswithconsumer. CONSUMER:Keep this manualfor future reference. A WARNING Failureto follow allmanufacturer's instructionscould resultin serious personalinjury and/orproperty BkIIE "...
- Page 2 NOTE= To prevent scratching, lay grill on packing material to assemble. cannotbe removed,write thenumbers on your warranty c ard. Thislabelcontainsthemodelandserialnumber f or yourgrill,Youshouldwritethis information on page2 of theLP GasGrill Useand Carein the=Warranty I nformation ° box.
- Page 3 1st: Unfold legs. Do not stand cart up until front panel is attached.The front panel stabilizes the cart. Items to Assemble: 2 Wheels 1 Tank Bracket 1-1/4"CarriageBolt 2 Axle Bolt 2 Hitch Pin 1 Tank Retainer 1 1-1/4" Carriage Bolt 1 Wing Nut, Metal 2 Control Knobs TankRetainer...
- Page 4 Lower Panel inserts into Upper Panel 1 Upper Panel 4 2" Carriage Bolt tems to Assemble: 4 Wing Nut, Plastic 1 Lower Panel Upper Panel 3 2" Carriage Bolt 3 Wing Nut, Plastic Lower Panel I_ Slide Upper Panel under UFC Qty:7 Plastic Qty:7...
- Page 5 Items to Assemble: tand Cart Upright 1 Left Shelf 2 3f4"CarriageBelts 2 WingNuts, Metal 2 WingScrews,"AB"point 3/4" CarriageBolts into bracke on LegsF_" r '_ _ Qty:2 Qty:2 End has sharppoint Metal Makesureall fourtabs are =AB" Qty: 2 insideslots beforefastening...
- Page 6 Itemsto Assemble 1 Sidebumer AttachToolholder t o Sideburner 1 Sideburner Toolholder Tabson Toolholder with bluntend wingnuts. 2 3/4"CarriageBolts lock intoSidebumer Shelf 2 Wing Nuts, Metal 2 Wing Screws,"AB"point 2 Wing Screws Qty: 2 Bluntend useto attachToolholder t o SidebumerShelf View lookingdown Insert 3/4"...
- Page 7 1st: Remove styrofoam Items to Assemble: 2 Tent Frames 2 Burner Tents 2 Grates 1 Griddle 1 Shield 5th:Grates 4th: BurnerTent 2nd:Shield...
- Page 8 1 Grill Lid 2 Hinge Pin tems to Assemble: 2 Hitch Pin HingePin and Hitch Pin Items to Assemble: 1 Logo Plate with clips 1 Handle 2 Wing Nuts Qty: 2...
- Page 9 1 Warming Rack Items to Assemble: Warming Rack...
- Page 10 1 Chain with Coupling 1 Match-Holder tems to Assemble: See Use & Care Manual for "Match Lighting Instructions" Place end of chain throughhole, reattach coupling to end of chain. Thread eyelet on other end of chain into loop of match holder. Remove coupling from chain _ Eyelet End...
- Page 11 2nd:Attachlong wirefrom beneathconsoleto electrodebeneathSidebumer. 1st: InsertValveintoSideburner Tubeand snapvalvecup intobottomof shelf(seeinset for properengagement). Proper tube-to-valve engagement__ 4638248...
- Page 12 1 Grease Clip Items to Assemble: Hang grease clip from center of grill bottom. Hang an empty soup can (not included) from grease clip. Center of grill A CAUTION . Failureto install can in clipwill causehot greaseto ddp from bottomof grillwith risk of fire or propertydamage.
- Page 13 1 LP Tank Items to Assemble: Wing-Nut Loosen wing-nut on tank holder. Center base of tank in notches between wheels. . Notch in Tank Lower tank holder onto tank and tighten the wing-nut. Holder LP tank is sold separately. Fill and leak check before Hosegoing to Sideburnervalve attaching to grill and regulator.
- Page 14 _SJ_J¸ __ C¢ T II €...
- Page 15 Key Qty._ ..Part# K_ Qtv._ ..Part# BurnerFrame ..4151014 CC 1 LeftShelf .... 4520012 Griddle .... 4152038 DD 1 SideburnerAssembly...4520014 EE 1 Sideburner Burner ..5068017 Warming Rack ..4152043 FF 1 GrillTop ..... 4581964 Cooking Grid, 12"..4152045 GG I Shield....