Char-Broil 463460711 Product Manual
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Char-Broil 463460711 Product Manual

Gas grill
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The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; American Gourmet®;
Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared
Grilling That's All About U®; Keepers of the Flame®; Magneto®; New Braunfels Smoker Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®;
RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®; The Big Easy®; U®; Wild West Tradition®; and the following marks:
The following are trademarks of W.C. Bradley Co.:America's Legendary Barbeque Company™; Advantage Series™; Auto-Clean™;Chef Tested™; Commercial
Series™; Designer Series™;; Diamond Flame™; Double Chef™; Everybody Outside™; FastStart™; FlavorMaster™; Front Avenue™; Grill 2 Go® Advantage™;
Grill 2 Go® Ice™; Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling's Juicy Little Secret™; Incredible Taste. Infallible Results™; Infrared Inside™; Let's Grill
Something Together™; Longhorn™;; Precision Flame™; Quick2Burn™; QuickSet™; Ready When You Are™; Season, Set, And Savor™; Sizzle On The Grill™;
SureFire™; Torchfork™; Trentino™; Universal Grill Parts™; You Bring the Party™
© 2010 Char-Broil, LLC Columbus, GA 31902
PRODUCT GUIDE
MODEL 463460711
IMPORTANT: Fill out the product record information below.
Serial Number
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-800-241-7548.
Estimated assembly time: 35-40 minutes
®
®
TEC™ is a trademark of Tec Infrared Grills.
Printed in China
See rating label on grill for serial number.
Assembly instructions © 2010
01/21/11 • G438-001-070801

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Summary of Contents for Char-Broil CHAR-BROIL 463460711

  • Page 1 The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; American Gourmet®; Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared Grilling That’s All About U®;...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS For Your Safety ........2-3 Grilling Guide.
  • Page 3 WARNING CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm.

  • Page 4: Grilling Guide

    This aids in removing the oils used during manufacturing. Lava Rock / Briquettes This gas grill has been designed, engineered, and tested to be used with flame tamers or heat distribution plates to provide more even heating, improve the cleaning process, and reduce flare-ups.
  • Page 5 GRILLING GUIDE – Grilling 101 Outdoor grilling is really quite simple. You'll succeed with burgers, dogs, or steaks usually on your very first try. With experience, you will learn how to work with your grill, creating more imaginative meals all the time. This knowledge makes up the art of grilling.
  • Page 6 GRILLING GUIDE – Tips & Tricks Cooking on your new grill is a hands-on experience, and it is recommended to remain outside with your grill while cooking. Grilling can be affected by many external conditions. In cold weather, you will need more heat to reach an ideal cooking temperature, and grilling may take longer.
  • Page 7 GRILLING GUIDE – Cleaning Your Grill Why Clean? We've all heard the saying, 'an ounce of prevention is worth a pound of cure.’ This is great advice when it comes to keeping your grill clean. Routine Care Periodic cleaning of this grill is necessary, as grill fires can occur when grease and food debris collect in the bottom of the grill.

  • Page 8: Use And Care

    USE AND CARE DANGER • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve.
  • Page 9 LP Cylinder Exchange •Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder"...
  • Page 10 Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. 6.Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection.
  • Page 11 • Do not use charcoal or ceramic briquets in a gas grill. (Unless briquets are supplied with your grill.) • Use grill at least 3 ft. from any wall or surface.
  • Page 12 Ignitor Lighting (continued) 8. For grills equipped with ELECTRONIC IGNITION at each burner: Repeat steps 4 through 6 to light each burner. 9. Once each burner has ignited, turn knobs to desired setting. WARNING Turn controls and gas source or tank OFF when not in use.

  • Page 13: Spider Alert

    CAUTION SPIDER ALERT! SPIDER AND WEBS INSIDE BURNER TUBE If you notice that your grill is getting hard to light or that the flame isn’t as strong as it should be, take the time to check and clean the venturi’s. VALVE CONTROL PANEL In some areas of the country, spiders or small insects have been...

  • Page 14: Limited Warranty

    LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.

  • Page 15: Parts List

    PARTS LIST Key Qty Description FIREBOX, GRILL BOTTOM MAIN BURNER ELECTRODE, MAIN BURNER BURNER CARRY OVER TUBE CONTROL PANEL, MAIN ELECTRONIC IGNITION MODULE BUTTON, F/ IGNITION MODULE HOSE VALVE REGULATOR ASSEMBLY BEZEL F/ CONTROL KNOB CONTROL KNOB MATCH HOLDER GRILL LID GRILL LID INSERT LOGO PLATE F/ LID TEMPERATURE GAUGE...

  • Page 16: Parts Diagram

    PARTS DIAGRAM...

  • Page 17: Assembly

    ASSEMBLY Place bottom shelf upside down. Insert Bent U Pin into the caster mounting plate to lock it in place, shown A. Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Bent U Pin and repeat for remaining casters.
  • Page 18 Attach front brace to side panels using two #10-24X1/2” screws, 5mm lock washers and 5mm flat washers on each side. Attach rear cart brace to cart frames using two #8-32x3/8” screws, 5mm lock washers and 5mm flat washers on each side. Magnet 5mm flat washers #10-24x1/2”...
  • Page 19 Insert wire ends on lower tank exclusion wire into bottom shelf (A). Attach with two #8-32x3/8" screws diagonally. Place upper tank exclusion wire on front brace and back brace as shown, secure with two #8-32x3/8" screws and #8-32 flange nuts Two #8-32x3/8"...
  • Page 20 This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart. Make sure the regulator hose is hanging outside the cart. Insert 1/4-20x1/2" screws through side panels and firebox in all four corners. Secure with fiber washers and 1/4-20 flange nuts.
  • Page 21 Repeat step 7 (A) on left side shelf. Hang sideburner shelf on tabs mounted on the firebox. Secure shelf brackets to cart side panel using two 1/4-20x1/2" screws, fiber washers and 1/4-20 flange nuts on each bracket (A). Secure fascia to firebox using two 1/4-20x1/2" screws, 7mm lock washers and 7mm flat washers (B).
  • Page 22 Remove two #8-32x3/8" screws from sideburner valve bracket. From behind the fascia, place sideburner valve bracket into hole. Attach bezel to valve with #8-32x3/8" screws. Press sideburner control knob onto valve stem. Sideburner valve bracket Insert sideburner into sideburner drip pan (A), make sure burner tube engages with sideburner valve. Illustration (B) shows correct burner-to-valve engagement.
  • Page 23 Place sideburner cooking grate into holes in drip pan. Sideburner grate Place four flame tamers over burners by inserting tabs into slots in front of firebox. Opposite ends of flame tamers rest on pins in back of firebox. Flame tamer...
  • Page 24 Place cooking grates into grill bottom. Cooking Grates To assemble Swing Away, first insert pivot wire into holes in side of grill lid. Second, insert leg wires into holes in sides of grill bottom. Pivot wire Swing Away Leg wire...
  • Page 25 Hang grease cup wire from bottom of firebox and place grease cup into grease cup clip. Grease Cup Unscrew ignitor cap and place AA battery into ignitor slot with positive end (+) facing outward. Screw ignitor cap onto ignitor. Grease Cup Wire AA Battery –...

  • Page 26: Assembly

    LP tank is sold separately. Fill and leak check the tank (see Use & Care section) before attaching to grill and regulator. Once tank has been filled and leak checked, place tank into tank hole in bottom shelf. Make sure tank valve is facing front of grill.

  • Page 27: Troubleshooting

    EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Gas leaking from • Damaged hose. cracked/cut/burned hose. Gas leaking from LP • Mechanical failure due to rusting or cylinder.
  • Page 28 Troubleshooting (continued) Problem Possible Cause Burner(s) will not light ELECTRONIC IGNITION: using ignitor. • No spark, no ignition noise. (See Electronic Ignition Troubleshooting also) • No spark, some ignition noise. • Sparks, but not at electrode or at full strength. Burner(s) will not •...

  • Page 29: Troubleshooting

    Troubleshooting - Electronic Ignition Problem (Ignition) Possible Cause SECTION I No sparks appear at • Battery not installed any electrodes when properly. Electronic Ignition Button is pressed; no noise can • Dead battery. be heard from spark module. • Button assembly not installed properly.
  • Page 30 NOTES...

  • Page 31: Registration Card

    Warranty Registration Department P.O. Box 1240 Columbus, GA 31902-1240...

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