Windsor U1500 Operating Instructions Manual
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Windsor U1500 Operating Instructions Manual

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FLOOR BURNISHER
MODELS:
U1500
10090570
Operating Instructions (ENG)
86309590-J
08/15/11
LB1500
SPT1500
10090160
10090360
LB1500IE
10090180
LB1500IA
10090170

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  • Page 1 FLOOR BURNISHER MODELS: U1500 LB1500 SPT1500 10090570 10090160 10090360 LB1500IE 10090180 LB1500IA 10090170 Operating Instructions (ENG) 86309590-J 08/15/11...
  • Page 2 MACHINE DATA LOG Model: Date of Purchase: Serial Number: Sales Representative: Address: Phone Number: Warranty Registration Thank you for choosing our product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product. To register your product go to: http://warranty.karcherna.com/warrantyregistration.aspx 86309590 (1500) BURNISHER 08/15/11...
  • Page 3 NOTES: 86309590 (1500) BURNISHER 10/08/08...

  • Page 4: Table Of Contents

    TABLE OF CONTENTS Machine Data Log/Overview………………... 1 Table of Contents .........3 HOW TO USE THIS MANUAL How to use this Manual........1-1 SAFETY Important Safety Instructions ......2-1 Hazard Intensity Level........2-3 Grounding Instructions-120V......2-5 Grounding Instructions-230V ......2-6 Safety Label Location ........2-7 OPERATION Technical Specifications .......3-1 Handle Installation ........3-2...

  • Page 5: How To Use This Manual

    HOW TO USE THIS MANUAL This manual contains the following sections: The OPERATIONS section is to familiarize the operator with the operation and function of the HOW TO USE THIS MANUAL machine. SAFETY OPERATIONS The MAINTENANCE section contains preventive MAINTENANCE maintenance to keep the machine and its PARTS LIST components in good working condition.

  • Page 6: Safety

    SAFETY IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual.
  • Page 7 SAFETY IMPORTANTES MESURES DE SÉCURITÉ L’utilisation d’un appareil électrique demande certaines précautions: LIRE TOUTES LES INSTRUCTIONS AVANT DE FAIRE FONCTIONNER (CET APPAREIL). Pour réduire les risques d’incendie, de chocs électriques, ou de AVERTISSEMENT blessures : N’utiliser cette machine qu’en intérieur. Ne jamais l’utiliser à l’extérieur ou dans la pluie. N’utiliser cette machine que comme décrit dans le présent manuel.

  • Page 8: Hazard Intensity Level

    SAFETY The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words – WARNING and CAUTION and FOR SAFTEY. The level of hazard intensity is determined by the following definitions: WARNING –...
  • Page 9 DEGRÉS DE RISQUES EN CAS DE DANGER Les symboles ci-dessous sont utilisés à travers ce manuel comme illustré dans leurs descriptions : DEGRÉS DE RISQUES EN CAS DE DANGER Il existe trois degrés de risques identifiés par les termes signalétiques –AVERTISSEMENT et ATTENTION et POUR VOTRE SÉCURITÉ.

  • Page 10: Grounding Instructions-120V

    SAFETY Grounding Pin GROUNDING INSTRUCTIONS 120V GROUNDING CONNECTION THIS PRODUCT IS FOR COMMERCIAL USING AN ADAPTOR USE ONLY. Grounded Outlet ELECTRICAL: Metal Screw FIGURE A In the USA this machine operates on a 15 amp nominal 120V, 60 hz, A.C. power circuit. The Adaptor amp, hertz, and voltage are listed on the data Tab for Grounding...

  • Page 11: Grounding Instructions-230V

    SAFETY GROUNDING INSTRUCTIONS-230V Improper connection of the equipment- THIS PRODUCT IS FOR COMMERCIAL USE grounding conductor can result in a risk of ONLY. electric shock. Check with a qualified electrician or service person if you are in doubt ELECTRICAL: as to whether the outlet is properly grounded. The amp, hertz, and voltage are listed on the data Do not modify the plug provided with the label found on each machine.

  • Page 12: Safety Label Location

    SAFETY SAFETY LABEL LOCATION NOTE: These drawings indicate the location of safety labels on the Machine. If, at any time, the labels become illegible contact your authorized representative for prompt replacement. EMPLACEMENT DE L'ÉTIQUETTE DE SÉCURITÉ REMARQUE : Ces dessins indiquent l'emplacement des étiquettes de sécurité sur la machine. Si, à tout moment, les étiquettes deviennent illisibles, contactez votre représentant autorisé...

  • Page 13: Operation

    MOTOR 1.5 hp PAD SPEED 1500 rpm ELECTRICAL SYSTEM 115 volts, 60 Hz LB1500, U1500, SPT1500 230 volts, 50 Hz LB1500IE, LB1500IA CABLE 75’ [22.9 m] Dual levers with safety lock SWITCHES Four 5” (12.7 cm) dia., 1.25” (3 cm)

  • Page 14: Handle Installation

    OPERATION HANDLE INSTALLATION HANDLE RECEPTACLE HANDLE ASSEMBLY MOTOR PLUG DECK PIVOT ASSEMBLY HOLE The machine is shipped with handle unassembled. Follow these steps for installation: 1. Remove handle and deck assembly from carton. 3. Remove bolt, nut and washers (items 4, 5 and 6) from lower block on handle assembly.

  • Page 15: Operation

    OPERATION NOTE: It is incorrect to make it lock CONTROLS opposite from the way it was assembled by applying more force to the nut. 1. Safety Lock – Prevents unintended operation of the machine. The pivot pin is off center in relationship to the axis of the handle.

  • Page 16: Pad Driver Installation

    OPERATION NOTE: The machine is equipped with a circuit MACHINE OPERATION breaker to protect the motor in the event an overload condition occurs. The circuit breaker is located on the handle. Push the reset button to restart the machine. If the breaker trips For indoor use only.
  • Page 17 NOTES: 86309590 (1500) BURNISHER 10/08/08...

  • Page 18: Maintenance

    MAINTENANCE MACHINE TROUBLESHOOTING PROBLEM CAUSE SOLUTION Machine will not run Circuit breaker tripped in Check and reset. building. Power switch failure Test switch for continuity and replace if necessary. Tripped circuit breaker Reset. Faulty power cord Replace. Fuse in motor blown Replace CAUTION: To reduce the risk of electrical shock, unplug the...

  • Page 19: Service Schedule

    MAINTENANCE SERVICE SCHEDULE MAINTENANCE DAILY MONTHLY Check pad wear to prevent buildup of chemicals Check pad driver system for damage Check handles, switches, and knobs for damage Store with pad off the floor Check all bearings for noise Check skirt/bumpers for damage and replace as necessary Check overall performance of machine 86309590 (1500) BURNISHER 10/08/08...

  • Page 20: Deck

    DECK 86309590 (1500) BURNISHER 10/08/08...
  • Page 21 DECK SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86288730 70184 SCR, M8 X 25HHCS 86288740 70709 SET SCR, 8MMX1.25X8MM CUP PT 86215460 140397 BRACKET, HANDLE LINK 86217630 29229BLU DECK, 20 IN BURNISHER, BLUE 86288990 29229GRY DECK, 20 IN BURNISHER, GRAY 86214930 03111 AXLE, MAIN POLISHER...

  • Page 22: Drive/Pad Lock

    DRIVE/PAD LOCK 86309590 (1500) BURNISHER 10/08/08...
  • Page 23 DRIVE/PAD LOCK SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86214940 03115 AXLE, PAD DRIVER 86217510 27913 COVER, BEARING 86276730 70719 SCR, M4 X 8MM PPHMS 86004820 48041 KEY, 3/16 SQ X 7/8 CRS 86223280 64106 PULLEY, .625 X 3.45 86225730 87218 WASHER, M6 (20.5OD X 1.67) PLT...

  • Page 24: Electrical

    ELECTRICAL 14A-B 3 A-C 86309590 (1500) BURNISHER 03/31/11...
  • Page 25 LB1500IE 86216970 23217 CORDSET, SAA/3 1.5MM X 75 LB1500IA LB1500, 86234140 23154 CORD SET, 14/3 ST X 75FT, YLW U1500,SPT1500 86216920 23206 CORDSET, 14/3 X 52 IN, SJT, BLK 86288450 70689 SCR, M4.8 X 10 HHTF TYPE B 86136780 70801 SCR, M3.5 X 40 PHTF...

  • Page 26: Handle

    HANDLE 18 23 86309590 (1500) BURNISHER 01/21/09...
  • Page 27 HANDLE SERIAL NO. REF PART NO. PRV NO. QTY DESCRIPTION NOTES FROM 86215130 14344 BAR, HANDLE ADJUST 86216370 14434 BUMPER, BURNISHER HANDLE 86004070 36196 GRIP, POLISHER HANDLE 86311800 TUBE ASSY, HANDLE ADJ. 86005150 51326 LOCK, SAFETY HANDLE 86005160 51327 LEVER, SWITCH 86136350 57274 NUT, M6 HEX FINISH...

  • Page 28: Motor

    MOTOR 3A-B 86309590 (1500) BURNISHER 01/21/09...
  • Page 29 MOTOR PART SERIAL NO. DESCRIPTION NOTES: FROM SCR, 3/8-16 X 3/4 HHCS GR5 86006920 70507 86010720 87086 WASHER, M10 X 3 PLTD 86312240 MOTOR, 115V 1.5HP 3000RPM 86312230 MOTOR, 230V 1.5HP 3000RPM SCR, M5 X .8 X 10MM PHMS 86223680 70700 86217500 27892...

  • Page 30: Wiring-120V

    WIRING-120V CORD SET -CB1 120V AC 15A -SWITCH -SWITCH -MOTOR SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM WIRE, 125MM, BLK/14, 86311830 76029X76029 5-11 86309590 (1500) BURNISHER 10/08/08...

  • Page 31: Wiring-230V

    WIRING-230V CORD SET -CB1 120V AC 15A EMC FILTER -SWITCH -SWITCH EMC FILTER2 -MOTOR SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM WIRE, 125MM, BLK/14, 86311830 76029X76029 5-12 86309590 (1500) BURNISHER 10/08/08...

  • Page 32: Suggested Spare Parts

    66334 PIN, PIVOT ,HANDLE ADJ 86223550 67430 ROD, HANDLE ADJ 86291460 BREAKER, 11A VDE CIRCUIT 230V 86312460 BREAKER, 14A VDE CIRCUIT 120V LB1500, U1500, 86223390 67488 RECTIFIER, 50A 600V BRIDGE SPT1500 86001820 14404 BRUSH SET 120V 86001720 140785 BRUSH SET (SET OF 4)
  • Page 33 NOTES: 5-14 86309590 (1500) BURNISHER 10/08/08...

This manual is also suitable for:

Lb1500Lb1500iaSpt1500Lb1500ie1009057010090160 ... Show all

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