Nautilus EV716 Assembly Manual

Nautilus EV716 Assembly Manual

Pro series elliptical
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718
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716
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Assembly Manual
Pro Series Elliptical
Model: EV716 & EV718
P/N: 000-3603 Rev D (5/05/2007)

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Summary of Contents for Nautilus EV716

  • Page 1 Assembly Manual Pro Series Elliptical Model: EV716 & EV718 P/N: 000-3603 Rev D (5/05/2007)
  • Page 2: Important Safety Precautions

    5. After the elliptical is assembled, read through your Owner’s Manual for complete safety information,installation requirements and operating instructions, electrical shock hazard or other serious injury. Failure to follow the conditions set forth below shall limit, to the extent allowed by law, Nautilus, Inc. responsibility for the safety, reliability, and performance of this equipment.
  • Page 3 Allen Head Bolt Locking Nut 1 x 90 mm Allen Head Bolt 8 x 40 mm Allen Head Bolt mm Phillips Head Screw mm Phillips Head Screw mm Machine Screw mm Pan Head Bolt Spring Washer Nautilus® Pro Series Elliptical Assembly Manual...
  • Page 4 REFERENCE CHART Actual Size Hardware Reference Chart...
  • Page 5 REFERENCE CHART Actual Size Hardware Reference Chart Nautilus® Pro Series Elliptical Assembly Manual...
  • Page 6 WHeN ASSeMBLINg THe ev716 & ev718 IT IS IMPeRATIve THAT you RefeReNCe AND uSe THe ToRQue SeTTINgS LISTeD IN When assembling the EV716 and EV718, please reference and use the torque settings on this page THe ASSeMBLy STePS. CoMPLeTe ToRQue SPeCIfICATIoNS, INCLuDINg PRe-ASSeMBLeD SeTTINgS, ARe LISTeD BLeoW.
  • Page 7 TORQUE SPECiFiCATiONS ings on this page. WHeN ASSeMBLINg THe ev716 & ev718 IT IS IMPeRATIve THAT you RefeReNCe AND uSe THe ToRQue SeTTINgS LISTeD IN THe ASSeMBLy STePS. CoMPLeTe ToRQue SPeCIfICATIoNS, INCLuDINg PRe-ASSeMBLeD SeTTINgS, ARe LISTeD BLeoW. Rear View 500 kg•cm 500 kg•cm...
  • Page 8 ASSEMBLY PROCESS Step 1: Removing Packing & Shipping Materials 1-1 Use box knive to cut the plastic strapping and remove. 1-2 Remove the box lid and the styrofoam containing the unit covers (Figures 1 & 2). Figure 1 Figure 2 1-3 Remove the outer box cover (Figure 3).
  • Page 9 1-7 Remove the side pod assembly (Figures 7 & 8). Figure 6 Figure 7 1- 8 Repeat Steps 1-5 through 1-7 on the other side. 1- 9 Remove any remaining plastic on base unit. Nautilus® Pro Series Elliptical Assembly Manual...
  • Page 10 ASSEMBLY PROCESS 1-10 With the assistance of another person lift base unit from box and set aside. 1-11 Cut strapping on Box 2. 1-12 Remove lid from top of box and set aside. Proceed to assembly instructions. Step 2: Attach Rear Frame 2-1 Use (4) 20mm Allen Bolts (Ref #1) and (4) 1/2”...
  • Page 11 Side Rails (#9) to the Base Unit (#4). Leave hardware only hand-tight. Side Rails Base Unit NOTE: Take care not to drop parts into the shroud, as you will have to disassemble the entire shroud to remove the dropped parts. Nautilus® Pro Series Elliptical Assembly Manual...
  • Page 12 ASSEMBLY PROCESS Step 4: Attach Support Uprights to Side Rails 4-1 Use (6) M10 x 65mm Allen Head Bolts (Ref #14), (12) M10 Washers (Ref #15), and (6) M10 Locking Nuts (Ref #16) to attach the Left and right Support Uprights (#13) to the Left and Right Side Rails (#9). Leave hardware only hand-tight.
  • Page 13 (2) M12 Locking Nuts (ref #21) to attach the Left and Right Swing Arms (#20) to the Side Rails (#9). Tightend bolts to 36 FT/LBS (500 KG/CM). Side Rail Swing Arm BoLT # MuST Be TIgHTeNeD To fT/LBS ( kg/CM) BefoRe PRoCeeDINg To THe NexT STeP . Nautilus® Pro Series Elliptical Assembly Manual...
  • Page 14 ASSEMBLY PROCESS Step 7: Attach Pod Assembly 7-1 Use (5) 15mm Phillips Head Screw (Ref #6) with blue loctitite pre-applied to install left Foot Plate (#38) on the left Sub Pedal Arm. 7-2 Feed the Left Side Roller Wheel (#22) through the round opening in the front of the Pod Assembly (#23). The Pod Assembly may rest on the ground before moving to Step 7.
  • Page 15 8-3 Repeat Step 6 and 7 for the Right Side Pod Assembly, Foot Plates and Connecting Arm Pivots. 19 AND #25 BoLT # MuST Be TIgHTeNeD To fT/LBS ( kg/CM) BefoRe PRoCeeDINg To THe NexT STeP . Nautilus® Pro Series Elliptical Assembly Manual...
  • Page 16 ASSEMBLY PROCESS Step 9: Attach Upper Body Arms 9-1 Plug the Right and Left Fingertip Control Wires (#43) into the wire coming from the Base Unit. Each handle has its own control wire that must plug into the base unit wire. To avoid damage to the unit, do not allow the arm to hang freely from the wiring assembly.
  • Page 17 10-2 Test machine operation at this time (not plugged in and without the console). Check for any noise from joints, re-check torque if any noise heard. 10-3 Check alignment of pods to shrouds. If contacting shrouds, loosen misaligned nuts and adjust. 10-4 Check that machine is stable, adjust leveler feet as necessary.. Nautilus® Pro Series Elliptical Assembly Manual...
  • Page 18 ASSEMBLY PROCESS Step 11: Install Pivot Covers 11-1 Use (8) 15mm Phillips Head Screws (Ref #6) to install the Left and Right Swing Arm Covers (Ref #3). 11-2 Use (8) 10mm Phillips Head Screws (Ref #34) to install the Left and Right Rear Pivot Covers (Ref #33). NOTE: Install the center screws first on each side, then the remaining screws.
  • Page 19 One side of machine will use one screw on the outside of the cover and three on the inside, while the other side will have three on the outside and one on the inside. Nautilus® Pro Series Elliptical Assembly Manual...
  • Page 20 ASSEMBLY PROCESS Step 13: Install Computer Console 13-1 (EV-718 ONLY) Plug the Left Hand Grip Control Wire labeled as “LEFT”into the connector on the back of the Computer Console (#38). 13-2 (EV-718 ONLY) Plug the Right Hand Grip Control Wire labeled as “RIGHT” into the connector on the back of the Computer Console (#38).
  • Page 21 Serial number can be located on front stabilizer next to A/C inlet. Please record the following information for future reference. Installation Date: Installed By: Serial Number: Console Firmware Version: Nautilus® Pro Series Elliptical Assembly Manual...
  • Page 22: Important Contact Numbers

    CONTACT NUMBERS If you need assistance, please have both the serial number of your machine and the date of purchase available when you contact the appropriate Nautilus office listed below. INTeRNATIoNAL CuSToMeR SeRvICe WoRLDWIDe CuSToMeR SeRvICe • SWITZeRLAND offICe •...
  • Page 23 Nautilus® Pro Series Elliptical Assembly Manual...
  • Page 24 © 2007 Nautilus, Inc. All rights reserved. Nautilus and the Nautilus logo are either registered trademarks or trademarks of Nautilus, Inc. Nautilus, Inc. World Headquarters, 16400 SE Nautilus Drive, Vancouver, Washington, USA 98683, 1-800-628-8458, www.Nautilus.com.

This manual is also suitable for:

Ev718

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