Nautilus E628 Assembly Manual
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Nautilus E628 Assembly Manual

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E628
ASSEMBLY MANUAL / OWNER'S MANUAL

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  • Page 1 E628 ASSEMBLY MANUAL / OWNER’S MANUAL...

  • Page 2: Table Of Contents

    ® To find your local distributor, go to: www.nautilusinternational.com Nautilus, Inc., www.nautilusinternational.com | Nautilus, Inc., 18225 NE Riverside Parkway, Portland, OR 97230 USA | © 2016 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Nautilus, the Nautilus logo, Nautilus Trainer, Bowflex, Schwinn, Suspension Adjust, and Universal are trademarks owned by or licensed to Nautilus, Inc. Polar , OwnCode , Loctite , iTunes , Google Play™, Under...

  • Page 3: Important Safety Instructions

    • If replacement parts are necessary, use only genuine Nautilus replacement parts and hardware. Failure to use genuine replacement parts can cause a risk to users, keep the machine from operating correctly and void the warranty.
  • Page 4 This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury. Before using this equipment, obey the following warnings: Read and understand the complete Manual. Keep the Manual for future reference. Read and understand all warnings on this machine. If at any time the Warning labels become loose, unreadable or dislodged, contact your local distributor for replacement labels.

  • Page 5: Safety Warning Labels / Serial Number

    SAFETY WARNING LABELS AND SERIAL NUMBER • Serial Number Product Specification 21.78mm • 54.8mm...

  • Page 6: Earthing Instructions

    Earthing Instructions This product must be electrically earthed. If a malfunction occurs, correct earthing decreases the risk of electric shock. The power cord is equipped with an equipment-earthing conductor, and must be connected to an outlet that is properly installed and earthed.

  • Page 7: Specifications

    SPECIFICATIONS 158.8 kg (350 lbs.) Maximum User Weight: Total Surface Area (footprint) of equipment: 12 707 cm2 28” (72 cm) Maximum Pedal Height - with full incline: 95.1 kg (209.7 lbs.) Machine Weight: 170 cm (66.9”) Power Requirements: Operating Voltage: 220V - 240V AC, 50/60Hz Operating Current: Heart Rate Chest Strap: 1 CR2032 battery 185.5 cm...

  • Page 8: Parts

    PARTS A decal has been applied to all right (“ R ”) and left (“ L ”) parts to assist with assembly. Item Description Item Description Console Mast Left Pedal Console Junction Cover Frame Console Front Stabilizer Static Handlebar Lower Right Handlebar Arm Water Bottle Holder Shroud, Right Upper Right Handlebar Arm Water Bottle Holder...

  • Page 9: Hardware

    HARDWARE / TOOLS Item Description Item Description Button Head Hex Screw, M8x16 (with Lock Washer, M8 Loctite adhesive) ® Serrated Washer, M8 Pivot Sleeve Wide Washer, M8 Phillips Head Self tap Screw, M4.2x16 Button Head Hex Screw, M8x16 Phillips Head Screw, M5x12 Hex Head Screw, M8x20 Wave Washer Note: Select pieces of Hardware have been provided as spares on the Hardware Card. Be aware that there may be remain- ing Hardware after the proper assembly of your machine.

  • Page 10: Assembly

    ASSEMBLY 1. Attach Front Stabilizer to Frame Note: Hardware (*) is pre-installed and not on the Hardware Card.
  • Page 11 2. Attach Rail Assembly to Frame Assembly Note: Hardware (*) is pre-installed and not on the Hardware Card. Separate the Rail mount plates (11a) and lift to align the holes and install the hardware. The plastic scratch guard strips on the Rails help to protect the finish during assembly.
  • Page 12 3. Connect the Cables and Attach the Console Mast to Frame Assembly NOTICE: Put the Console Mast through the opening in the Upper Shroud. Before you connect the cables, remove the wire tie that holds the Frame cables in place on the mount plate. Do not crimp cables. Fully tighten the hardware.
  • Page 13 4. Attach Legs to Frame Assembly...
  • Page 14 5. Install Water Bottle Holder on the Console Mast NOTICE: R oute the cable (1a) from the left side of the Mast to the rear of the crossbar and through the opening (7a) in the Water Bottle Holder Shroud. Do not crimp cables. Repeat on the right side. Install hardware and Water Bottle Holder. Push down until it snaps in place.
  • Page 15 6. Install Arm Pivot Rod and Lower Handlebar Arms to Frame Assembly Note: Be sure to put Wave Washers (F) on Arm Pivot Rod before attaching the Lower Handlebar Arms. 13 mm...
  • Page 16 7. Attach Left Pedal to Leg and Lower Handlebar Arm NOTICE: Attach the Pedal to the Leg first. Make sure the Pivot Sleeve (H) engages the Handlebar knuckle cover. Repeat step on opposite side with the Right Pedal (Item 23 ).
  • Page 17 8. Attach the Upper Handlebar Arms to Frame Assembly NOTICE: Hardware (*) is pre-installed and not on the Hardware Card. Do not crimp the cables. Make sure the Upper Handlebar Arms are secure before you exercise.
  • Page 18 9. Remove Hardware from Console Note: Hardware (*) is pre-installed and not on the Hardware Card. If desired, apply the French Canadian overlay to the Console face. 10. Route Console Cables through the Static Handlebar and Attach Static Handlebar to the Console NOTICE: Carefully place the Console face down on a padded surface.
  • Page 19 11. Connect Cables and Install the Static Handlebar Assembly to the Console Mast NOTICE: Hardware (*) is pre-installed and not on the Hardware Card. Align the clips on the cable connectors and make sure the connectors lock. Do not crimp cables. Push the extra wire down into the Console Mast to allow pivot clearance.
  • Page 20 13. Connect Console Mast Cables to Cables from Handlebar Arms and Attach Rear Handlebar Shrouds NOTICE: Connect the cables. Route the wire through the 3 guides inside the rear Handlebar Shroud and fit the connectors inside the cavity as shown. Do not crimp cables. Make sure the inner edge of the Handlebar Shroud is seated in the Water Bottle Holder Shroud.
  • Page 21 14. Attach Front Handlebar Shrouds and Install Screws NOTICE: Do not crimp cables.
  • Page 22 15. Connect the Power Cord to Frame Assembly Connect this machine to a properly earthed outlet only (see Earthing Instructions). 16. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Note: Remove the plastic scratch guard strips from Rails. Apply silicone lubricant to a cloth and wipe the Rails to eliminate roller noise.

  • Page 23: Moving The Machine

    BEFORE YOU START Moving the Machine The machine may be moved by one or more persons depending on their physical abilities and capacities. Make sure that you and others are all physically fit and able to move the machine safely. Remove the power cord.

  • Page 24: Leveling The Machine

    Leveling the Machine The machine needs to be leveled if your workout area is uneven or if the Rail Assembly is slightly off the floor. To adjust: Place the machine in your workout area. 2. S afely stand on the back of the Rail Assembly for approximately 20 seconds. Step off the machine. 4. L oosen the locking nuts and adjust the levelers until they all contact the floor. Do not adjust the levelers to such a height that they detach or unscrew from the machine. Injury to you or damage to the machine can occur.

  • Page 25: Features

    FEATURES Console Water Bottle Holder Static Handlebar Remote Resistance Controls Contact Heart Rate (CHR) Sensors Telemetry Heart Rate (HR) Receiver Upper Handlebar USB Port Remote Incline Controls MP3 Input Fully Shrouded Flywheel Media Tray Adjustable Foot Pedal Rail Speakers Transport Handle Bluetooth Connectivity (not shown) ®...

  • Page 26: Console Features

    Console Features The Console provides important information about your workout and lets you control the resistance levels while you exercise. The Console features the Nautilus Dual Track display with touch control buttons to navigate you through the ™ exercise programs. Upper Display Lower Display Achievement Indicator Lights Resistance Level Quick Buttons...
  • Page 27 Incline Level Quick Buttons- Shifts the incline level to the setting quickly during a workout Achievement Indicator Lights- when an achievement level is reached or a result is reviewed, the achievement indicator light will activate Nautilus Dual Track Display ™...
  • Page 28 Achievement Display The Achievement Display activates when a workout goal is reached or a workout milestone is surpassed from past workouts. The Console display will congratulate and inform the User of their achievement, along with a celebratory sound. Lower Display Data The Lower Display shows the Workout Values and can be customized for each User (Consult the “Edit User Profile”...

  • Page 29: Bluetooth ® Connectivity

    Connected Fitness to make hitting your daily calorie goal easier than ever! Track ® ® your results and share with friends and family. 1. Download the free Software App, named Nautilus Trainer™. The software app is available on iTunes and Google ® Play™.

  • Page 30: Remote Heart Rate Monitor

    If no signal appears or you need further assistance, call your Nautilus Representative. Before discarding a chest strap, remove the battery. Dispose of in accordance with local regulations and/or at approved recycling centers.

  • Page 31: Remote Resistance And Incline Controls

    The Heart Rate table is an estimate of what Heart Rate Zone (HRZ) is effective to burn fat and improve your cardiovas- cular system. Physical conditions vary, therefore your individual HRZ could be several beats higher or lower than what is shown.

  • Page 32: Operations

    OPERATIONS What to Wear Wear rubber-soled athletic shoes. You will need the appropriate clothes for exercise that allow you to move freely. How Often Should You Exercise Consult a physician before you start an exercise program. Stop exercising if you feel pain or tightness in your chest, become short of breath, or feel faint. Contact your doctor before you use the machine again. Use the values calculated or measured by the machine’s computer for reference purposes only.

  • Page 33: Power Up / Idle Mode

    Power-Up / Idle Mode The Console will enter Power-Up / Idle Mode if it is plugged into a power source and the Power Switch turned on, any but- ton is pushed, or if it receives a signal from the RPM sensor as a result of pedaling the machine. Auto Shut-Off (Sleep Mode) If the Console does not receive any input in approximately 5 minutes, it will automatically shut off unless in Demonstration mode.

  • Page 34: User Profiles

    User Profiles The Console lets you store and use 4 User profiles. The User profiles automatically record the workout results for each workout, and allow the workout data to be reviewed. The User profile stores the following data: • Name—up to 10 characters •...
  • Page 35 8. The Console display shows the EDIT LOWER DISPLAY prompt. This option allows you to customize which Workout Values are displayed during a workout. T he Lower Display will show all of the workout values, with the active Workout Value flashing. The Upper Display shows the active value setting: “ON” or “OFF”. Push the Increase() or Decrease() buttons to hide the active workout value, and push the Left() or Right() buttons to shift the active workout value.

  • Page 36: Profile Programs

    Profile Programs These programs automate different resistance and workout levels. The Profile Programs are organized into Categories (Fun Rides, Mountains, and Challenges). Note: O nce a User views all the Categories, they will be expanded to display the Programs within each of the Categories. ndary Case 6: Profile Programs Secondary Case 6: Profile Programs FUN RIDES Rolling Hills Ride in the Park Rolling Hills Rolling Hills Ride in the Park Ride in the Park Easy Tour Easy Tour Stream Crossing...
  • Page 37 Workout Profile and Goal Program The Console lets you select the Profile Program and type of Goal for your workout (Distance, Time or Calories), and set the Goal value. 1. Stand on the machine. 2. Push the User button to select the correct User profile. 3. Push the Programs button. 4. Push the Left() or Right() buttons to select a Category of Workout. 5. Push the Increase() or Decrease() buttons to select a Profile Workout, and push OK. 6.
  • Page 38 The display will continue to show “RELAX” and your heart rate until the goal reaches 00:00. The console will then calcu- late your recovery score. Recovery Score = Your heart rate at 1:00 (the beginning of the test) minus your heart rate at 00:00 (the end of the test). The higher the Recovery Test score value, the quicker your heart rate is returning to a more restful state and is an indica- tion of improving fitness. By recording these values over time you can see the trend toward better health.

  • Page 39: Power Training Programs

    Custom Program The Custom Program lets you set the resistance level for each interval and select type of Goal (Distance, Time or Calo- ries) to create a personalized workout. One custom workout is available for each User Profile. 1. Sit on the machine. 2. Push the User button to select the correct User profile. 3. Push the Programs button. 4. Push the Increase() or Decrease() buttons to select Custom Program, and push OK. 5.

  • Page 40: Pausing Or Stopping

    To adjust the target watts value during the workout, use the Increase() or Decrease() buttons or the Resistance Increase or Decrease buttons. Note: The Resistance Level Quick buttons are disabled during the workout. CONSTANT POWER (Time or Distance goal) The CONSTANT POWER program lets the user set a target watts value for a set length of time or distance. 1.

  • Page 41: Results / Cool Down Mode

    HR signal, the Console automatically goes into Sleep Mode. GOAL TRACK Statistics (and Achievements) The statistics from every workout are recorded to a User Profile. The Nautilus Dual Track™ Console shows the Goal Track workout Statistics on the Lower Display in three channels. For non-Power Training programs the channels are: TIME (total), DISTANCE (total), and CALORIES (total)
  • Page 42 4. Push the Increase() button to move to “LAST 30 DAYS”. The Console will display the total values for the previous thirty days. Use the Left() or Right() buttons to move through all the workout statistic channels. 5. Push the Increase() button to move to the “LONGEST WORKOUT”. The Console will display the workout values with the most Time value.

  • Page 43: Console Setup Mode

    CONSOLE SETUP MODE The Console Setup Mode lets you input the date and time, set the units of measurement to either English or Metric, control the sound settings ( on/ off), or see maintenance statistics (Error Log and Run Hours – for service technician use only).

  • Page 44: Maintenance

    MAINTENANCE Read all maintenance instructions fully before you start any repair work. In some conditions, an assistant is required to do the necessary tasks. Equipment must be regularly examined for damage and repairs. The owner is responsible to make sure that regular maintenance is done.

  • Page 45: Maintenance Parts

    5. Inspect your chest strap to ensure function. Do not use until the equipment has been fully assembled and inspected for correct performance in accordance with the Owner’s Manual. Maintenance Parts...
  • Page 46 Console Shroud, Left GG Drive Belt Heart Rate (HR) Cable Handlebar Shroud, Outer Drive Pulley Handlebar, Static Handlebar Shroud, Inner Speed Sensor Magnets (8) Data (I/O) Cable, Upper Data (I/O) Cable, Lower RPM (Speed) Sensor Arm Pivot Rod Incline Adjuster Assembly EMS Engine Console Mast Frame Assembly...

  • Page 47: Troubleshooting

    TROUBLESHOOTING Condition/Problem Things to Check Solution No display/partial display/ Check electrical (wall) Make sure unit is plugged into a functioning wall outlet. unit will not turn on outlet Check connection at front Connection should be secure and undamaged. Replace power of unit cord or connection at unit if either are damaged.
  • Page 48 Condition/Problem Things to Check Solution Check magnet position Magnets should be in place on pulley. (requires shroud removal) Check Speed Sensor Speed sensor should be aligned with magnets and connected (requires shroud removal) to data cable. Realign sensor if necessary. Replace if there is any damage to the sensor or the connecting wire.
  • Page 49 Condition/Problem Things to Check Solution Fan will not turn on or will Check data cable integrity All wires in cable should be intact. If any are cut or crimped, not turn off replace cable. Check data cable Be sure cable is connected securely and oriented properly. connections/orientation Small latch on connector should line up and snap into place.
  • Page 50 Condition/Problem Things to Check Solution Workout results not post- Sync accounts From the Menu icon on the Nautilus Trainer™ App, select the ing from Nautilus Trainer Sync to MyFitnessPal or Under Armour Connected Fitness. ™ ® ® App to MyFitnessPal ®...
  • Page 52 Nautilus Bowflex Schwinn Universal ® ® ® ® 8013555.120117.B...

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