Electrolux Washer-extractors WS4250H Instruction Handbook Manual
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Electrolux Washer-extractors WS4250H Instruction Handbook Manual

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Instruction handbook
Washer-extractors
WS4250H – WS4350H – WS4500H – WS4650H
WSB4250H – WSB4350H – WSB4500H – WSB4650H
01201138/GB
14.10

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Summary of Contents for Electrolux Washer-extractors WS4250H

  • Page 1 Instruction handbook Washer-extractors WS4250H – WS4350H – WS4500H – WS4650H WSB4250H – WSB4350H – WSB4500H – WSB4650H 01201138/GB 14.10...

  • Page 3: Table Of Contents

    01201138 0907 INSTRUCTION Table of contents Notice Date Page HANDBOOK Pages/Chapters Pages/Chapters General instructions Rapid advance ........14/11 General ........... 1/1 Show weight ......... 15/11 Precautions for use ......... 1/2 Pause ............ 17/11 Environmental information ...... 1/3 Manual operation during a program ..18/11 Preliminary instructions ......

  • Page 4: General Instructions

    01201138 0107 INSTRUCTION 1. General Date Page Notice HANDBOOK General instructions The machines described in this handbook have a washing capacity of 229, 338, 467 or 668 litres according to their type. They are washer-extractors designed to meet the most severe requirements. They are designed to be installed in hotels, laundries, hospitals or collectivities.

  • Page 5: Rapid Advance

    01201138 0107 INSTRUCTION 1. General Notice Date Page HANDBOOK This washer extractor is controlled by a microprocessor-based program control unit placed on the loading side. There are many advantages to this equipment, including : • Timing, levels and temperatures are controlled with great precision and fl exibility. •...
  • Page 6 01201138 0107 0107 INSTRUCTION 1. General Date Page Notice HANDBOOK A very high working safety level of the machine is achieved thanks to a continuous monitoring and built-in safety devices. Even the compound textile fabrics can be washed at a high temperature with no crumpling risk thanks to a special cooling process before the rinsing cycle.

  • Page 7: Precautions For Use

    01201138 0107 INSTRUCTION 2. Precautions for use Notice Date Page HANDBOOK Precautions for use • The machine should not be used by children. • The machine is designed for "water washing" of textile only. • This machine is for professional use and must be used exclusively by qualifi ed per- sonnel.

  • Page 8: Environmental Information

    3. Environmental 0107 01201138 INSTRUCTION information Date Page Notice HANDBOOK Environmental information Concerned by providing the end user with useful and necessary environmental information, we wish to precise : • Data about energetic consumptions, wastes (atmospheric and liquid) and sound level are indicated in the paragraph "Technical characteristics".

  • Page 9: Preliminary Instructions

    4. Preliminary 01201138 0107 INSTRUCTION instructions Notice Date Page HANDBOOK Preliminary instructions Before any use, it is compulsory to read the instruction handbook. Users must have learnt how the machine operates. The identifi cation plate is placed on the left hand side of the machine. In order to prevent any risk of fi...
  • Page 10 4. Preliminary 0107 01201138 INSTRUCTION instructions Date Page Notice HANDBOOK SAFETY This machine should be installed in con- formance to the health and safety regula- tions, and only used in a suffi ciently aer- ated area. Check the instructions before installing or using the machine.
  • Page 11 4. Preliminary 01201138 0107 INSTRUCTION instructions Notice Date Page HANDBOOK Ensure that the machine is not loaded beyond its nominal capacity (see "Specifi c load" in the instruction booklet’s technical charac- teristics). An excessive load has consequences for the lifetime of the ma- chine’s organs, as follows: ·...
  • Page 12 4. Preliminary 01201138 0107 INSTRUCTION instructions Date Page Notice HANDBOOK Distributor Letter Chemical System Responsibility Disclaimer The following policy should be considered and understood as a warranty/disclaimer to customers operating textile care installations where liquid supply (chemical) systems use or may use peristaltic pumps to inject supplies into equipment.

  • Page 13: Locking And Tagging Procedure

    5. Locking and 01201138 0107 INSTRUCTION tagging procedure Notice Date Page HANDBOOK Locking and tagging procedure A red insert at the beginning of this instruction handbook schematically shows the locking and tagging procedure described below. If you wish, you can detach this insert and display it close to the machine to remind maintenance personnel of the safety instructions.

  • Page 14: Handling

    01201138 0107 INSTRUCTION 6. Handling Date Page Notice HANDBOOK Handling Before any handling, check that the four transport locks fi tted are still in place and well-tightened. To do so, remove the front and rear casings and check presence of four locks (B). D0650A SAFETY It is obligatory that all...
  • Page 15 01201138 0107 INSTRUCTION 6. Handling Notice Date Page HANDBOOK CAUTION You should never handle the machine in its longitudinal side (any other than shown on the drawing below) with a fork-lift truck. Important risk of parts deterioration for those fixed under the machine. 2/ Lifting with a fork-lift truck This can be carried out from the front or back, at the centre of the machine.
  • Page 16 01201138 0107 INSTRUCTION 6. Handling Date Page Notice HANDBOOK 4/ Lifting with a jack Lifting in this case can only be done with a jack (minimum capacity 500 daN) which can bear the machine's weight. Nota : in order to avoid the bending of the sole, make sure to place the lifting jack at each corner of the machine at point A or B.

  • Page 17: Packing - Weight

    01201138 0107 INSTRUCTION 7. Packing - Weight Notice Date Page HANDBOOK Packing Packing dimensions in mm/inch Size A Size B Size C Washer extractor Type 250 standard 1180/46.5 1230/48.4 1840/72.4 Washer extractor Type 250 barrier 1180/46.4 1230/48.4 1840/72.4 Washer extractor Type 350 standard 1180/46.4 1450/57 1840/72.4...

  • Page 18: Technical Characteristics Technical Characteristics

    8.Technical 01201138 1009 INSTRUCTION characteristics Date Page Notice HANDBOOK Washer extractor type 250 standard Right view Front view Left view Top view Drain connection 07100081B...
  • Page 19 8.Technical 01201138 0208 INSTRUCTION characteristics Date Page Notice HANDBOOK Washer extractor type 250 standard Diagram no. 07100081B Heating Electric Steam Thermic fl uid Characteristics Ø cage ---- ----------------------- 770 mm (30.31") ----------------- Cage length ---- ----------------------- 520 mm (20.47") ----------------- Cage volume ----------------------- 229 dm³...
  • Page 20 8.Technical 01201138 0408 INSTRUCTION characteristics Date Page Notice HANDBOOK Washer extractor type 350 standard Right view Front view Left view Drain connection Top view 07100083B...
  • Page 21 8.Technical 01201138 0208 INSTRUCTION characteristics Date Page Notice HANDBOOK Washer extractor type 350 standard Diagram n°. 07100083B Heating Electric Steam Thermic fl uid Characteristics Ø cage ---- ----------------------- 770 mm (30.31") ----------------- Cage length ---- ------------------------- 760 mm (30") ------------------- Cage voume ----------------------- 338 dm³...
  • Page 22 8.Technical 01201138 0408 INSTRUCTION characteristics Date Page Notice HANDBOOK Washer extractor type 500 standard Right view Front view Left view Top view Drain connection 07100085B...
  • Page 23 8.Technical 01201138 0208 INSTRUCTION characteristics Date Page Notice HANDBOOK Washer extractor type 500 standard Diagram no. 07100085B Heating Electric Steam Thermic fl uid Characteristics Ø cage ---- ----------------------- 770 mm (30.31") ----------------- Cage length ---- ------------------------- 1040 mm (41") ----------------- Cage volume ----------------------- 467 dm³...
  • Page 24 8.Technical 01201138 1009 INSTRUCTION characteristics Date Page Notice HANDBOOK Washer extractor type 650 standard Right view Front view Left view Top view Drain connection 07100087B...
  • Page 25 8.Technical 01201138 0208 INSTRUCTION characteristics Date Page Notice HANDBOOK Washer extractor type 650 standard Diagram no. 07100087B Heating Electric Steam Thermic fl uid Characteristics Ø cage ---- ----------------------- 770 mm (30.31") ----------------- Cage length ---- ------------------------- 1500 mm (59") ----------------- Cage volume ----------------------- 668 dm³...
  • Page 26 8.Technical 01201138 0408 INSTRUCTION characteristics Date Page Notice HANDBOOK Washer extractor type 250 barrier Right view Front view Left view Top view Drain connection 07100082B...
  • Page 27 8.Technical 01201138 0208 INSTRUCTION characteristics Date Page Notice HANDBOOK Washer extractor type 250 barrier Diagram no. 07100082B Heating Electric Steam Thermic fl uid Characteristics Ø cage --------------------- 770 mm (30.31") --------------------- Cage length --------------------- 520 mm (20.47") ------------------- Cage volume ---------------------- 229 dm³...
  • Page 28 8.Technical 01201138 0408 INSTRUCTION characteristics Date Page Notice HANDBOOK Washer extractor type 350 barrier Right view Front view Left view Top view Drain connection 07100084B...
  • Page 29 8.Technical 01201138 0208 INSTRUCTION characteristics Date Page Notice HANDBOOK Washer extractor type 350 barrier Diagram no. 07100084B Heating Electric Steam Thermic fl uid Characteristics Ø cage --------------------- 770 mm (30.31") ------------------ Cage lenght ----------------------- 760 mm (30") ------------------- Cage volume ---------------------- 338 dm³...
  • Page 30 8.Technical 01201138 0408 INSTRUCTION characteristics Date Page Notice HANDBOOK Washer extractor type 500 barrier Right view Front view Left view Top view Drain connection 07100086B...
  • Page 31 8. Characteristics 01201138 0208 INSTRUCTION techniques Date Page Notice HANDBOOK Washer extractor type 500 barrier Diagram no. 07100086B Heating Electric Steam Thermic fl uid Characteristics Ø cage --------------------- 770 mm (30.31") ------------------ Cage length ----------------------- 1040 mm (41") ------------------- Cage volume ---------------------- 467 dm³...
  • Page 32 8.Technical 01201138 1009 INSTRUCTION characteristics Date Page Notice HANDBOOK Washer extractor type 650 barrier Right view Front view Left view Top view Drain connection 07100088B...
  • Page 33 8.Technical 01201138 0208 INSTRUCTION characteristics Date Page Notice HANDBOOK Washer extractor type 650 barrier Diagram no. 07100088B Heating Electric Steam Thermic fl uid Characteristics Ø cage --------------------- 770 mm (30.31") ------------------ Cage length ----------------------- 1550 mm (59") ------------------- Cage volume ---------------------- 668 dm³...

  • Page 34: Sound Level

    8. Characteristics 01201138 0107 INSTRUCTION techniques Date Page Notice HANDBOOK Sound level Airborne noise emitted by the machine (values established from measurements made on machine at points A, B, C, and D). D0267 Weighted sound pressure level (A) in dB(A). Washer 250 Washer 350 Washer 500...

  • Page 35: Installation

    01201138 0408 INSTRUCTION 9. Installation Notice Date Page HANDBOOK You should have found an instruction handbook and keys to open the machine casings, in the machine. Depending on its destination, the washer extractor is delivered bare or may be placed on a transport pallet and/or packed with plastic fi...

  • Page 36: Working Place Lighting

    01201138 1109 INSTRUCTION 9. Installation Date Page Notice HANDBOOK Working place lighting The lighting should be designed so as to avoid eye strain for the operator ; it should be uniform without any glare, and should be suffi cient to detect any hazards. The average lighting value on the working place recommended by the clothing industry for inspecting linen is 500 lux.

  • Page 37: Mechanical Installation

    01201138 0107 INSTRUCTION 9. Installation Notice Date Page HANDBOOK Mechanical installation Setting of the "Gripsol" bolsters Preparation of the ground and machine : - Degrease carefully the ground and the soles of the machine. Preparation of the "Gripsol" bolsters : - Soak the bolsters in hot water during 5 minutes, then let them in open air for 3 to 4 minutes.
  • Page 38 0107 01201138 INSTRUCTION 9. Installation Date Page Notice HANDBOOK Instructions to fi t the safety fl anges Position the safety fl anges (A) crosswise (one in the front and the other at the back of the sole). Mark the place of the drilling hole for the fi xing pin (B) and drill the holes for fi xing of fl anges (holes diam.
  • Page 39 01201138 0107 INSTRUCTION 9. Installation Notice Date Page HANDBOOK Instructions to fi t the fi lling angles (barrier machines only) Two angles (A and B) allow to fi ll the the soles ends. Assemble each fi lling angle with screws and nuts to the sole ends which are next to the partition wall, in the clean area.
  • Page 40 1009 01201138 INSTRUCTION 9. Installation Date Page Notice HANDBOOK Instructions de pose des dynamomètres Sur les machines équipées d'un système de pesage, le montage des dynamomètres sur les types 250, 350 et 500 est en "O" (voir schéma A). Pour éviter des effets sonores indésirables et des vibrations importantes, le montage sur les machines type 650 sera en "X"...
  • Page 41 01201138 1009 INSTRUCTION 9. Installation Notice Date Page HANDBOOK This page ist left blank on purpose.
  • Page 42 01201138 0107 INSTRUCTION 9. Installation Date Page Notice HANDBOOK Instructions for installation of the washer with barrier partition The barrier partition (O) (provided by customer) should be assembled before the installation of the machine. Centre and align the washer-extractor with the frame (P) 60 x 100 mm maxi (provided by cus- tomer).

  • Page 43: Water Connections

    01201138 0107 INSTRUCTION 9. Installation Notice Date Page HANDBOOK Waters connections Washer extractors are assembled in standard execution with two waters inlet. One hot water and one hard water. On option, a third water inlet (soft) is possible. The hereunder example sketch shows the connection of the machine to the different inlets. Manual stop valve DN 20 (¾"...

  • Page 44: Steam Connection

    01201138 1008 INSTRUCTION 9. Installation Date Page Notice HANDBOOK Steam connection For transport reasons, the steam electrovalve is dismantled and placed in the cardboard box supplies. The inlet pipe to the machine has to be fi t with a manual stopping valve to ease installation and maintenance.

  • Page 45: Indirect Steam Heating

    01201138 1107 INSTRUCTION 9. Installation Notice Date Page HANDBOOK Steam and condensate connections: indirect steam heating Steam connection The customer must install a line purge, a manually closing valve with handwheel lockable in off position (do not use a 1/4 turn valve) and a fi lter on the supply side of the washer-extractor. Hereunder values apply to the steam pressure.

  • Page 46: Drain Connection

    01201138 0408 INSTRUCTION 9. Installation Date Page Notice HANDBOOK Drain connection The machine's exhaust sleeve outside diameter is of 75 mm (3"). It is located underneath the machine. The waste water collector diameter 150 mm (6") (manufactured by customer) should have a 3 cm/m (3 %) slope and resist to a temperature of 90 °C (194 °F).

  • Page 47: Air Vent Connection

    01201138 0110 INSTRUCTION 9. Installation Notice Date Page HANDBOOK Air vent connection Air vent The air vent of the drum opens on the top of the machine. Connect the connection bellow Ø 60 to this opening. Connect the air vent, to the outside of the laundry in accordance with tte legislation.

  • Page 48: Gas Connection

    0107 01201138 INSTRUCTION 9. Installation Date Page Notice HANDBOOK Machine type Units Length of exchanger mm/inch 1110/43.7" Dimension of output exchanger mm/inch 1040/41" Dimension of evacuation pipe mm/inch 645/25.39" Evacuation of burn gas mm/inch Ø 125/5" Exchanger bottom output mm/inch Ø...

  • Page 49: Connection Of The Evacuation Pipe Of The Gas Exchanger

    01201138 0107 INSTRUCTION 9. Installation Notice Date Page HANDBOOK Connection of the evacuation pipe of the gas exchanger. Fresh air inlet To allow the gas exchanger to work at ist best, it is important that the laundry air inlet passes throught an opening from the outside.
  • Page 50 01201138 0107 INSTRUCTION 9. Installation Date Page Notice HANDBOOK Installation of the exhaust of burn gas Connect the whole set of pipes on your cheminey pipe, that is to say : • 1 aluminium pipe (A) lenght 500 mm (20") on the exchanger. •...

  • Page 51: Gas Connection

    01201138 0107 INSTRUCTION 9. Installation Notice Date Page HANDBOOK Gas connection CAUTION The installation, connection and gas arrival adjustments for the machine must be done by qualifi ed personnel only. The customer must install a fi lter and a manual stop valve on the supply side of the ma- chine if NATURAL GAS is used.
  • Page 52 01201138 0107 INSTRUCTION 9. Installation Date Page Notice HANDBOOK The gas exchanger is adjusted at the plant to be suitable for the kind of gas specifi ed on the order. If you have to supply your machine with gas in a family different from the gas for which your machine was adjusted, proceed as follows.
  • Page 53 01201138 0107 INSTRUCTION 9. Installation Notice Date Page HANDBOOK IMPORTANT Adjustments should be made by qualifi ed personnel only. Adjustement and chesking of the outlet pressure The gas outlet pressure of the electrovalve is adjusted at the factory. If you have to make another adjustment, proced as fol- lows.
  • Page 54 01201138 0608 INSTRUCTION 9. Installation Date Page Notice HANDBOOK Legend of symbols used I: machine working with only one gas family machine working with two gas families family : caol gas or town gas (for information : not used here) family : natural gas family : liquefi...
  • Page 55 01201138 0107 INSTRUCTION 9. Installation Notice Date Page HANDBOOK TABLE OF CORRESPONDENCES - Washer-Extractor 250 Category Type Working Ø of Pressure at Heat Consumption Consumption of gas supply injectors injectors emission Mn in Vn in index pressure in mm in mm H Qn in kW kg/h (Hi)** m³/h**...
  • Page 56 01201138 0107 INSTRUCTION 9. Installation Date Page Notice HANDBOOK TABLE OF CORRESPONDENCES - Washer-Extractor 500 Category Type Working Ø of Pressure at Heat Consumption Consumption of gas supply injectors injectors emission Mn in Vn in index pressure in mm in mm H Qn in kW kg/h (Hi)** m³/h**...
  • Page 57 01201138 0107 INSTRUCTION 9. Installation Notice Date Page HANDBOOK IMPORTANT Tightness test after installation The gas leak test is performed as follows : Paint pipe joints, pilot gas tubing connections and inspect outlets with rich soap and water solution ; do not use an aggressive soap. Put the machine into service.

  • Page 58: Liquid Detergents Connection

    01201138 0107 INSTRUCTION 9. Installation Date Page Notice HANDBOOK Liquid detergents connection CAUTION Liquid detergents are particularly aggressive. We advise you to use only products with pH lower than 9 in order to avoid the machine's rubbers from being attacked. Dilute imperatively all of your detergents before letting them fl...
  • Page 59 01201138 0107 INSTRUCTION 9. Installation Notice Date Page HANDBOOK CAUTION The running of detergents must be independent from the running of the machine. The control information of detergents must imperatively be relayed. Connection scheme of liquid Water detergents Soap box rinsing electrovalve Liquid detergents We advise you to use one of the two...
  • Page 60 01201138 0107 INSTRUCTION 9. Installation Date Page Notice HANDBOOK Electrical liquid detergents' connection If your machine have 1 I/O card, you have to use signal of detergent box. Connectors card I/O no 1 Powder IO1-X9-4 Powder IO1-X9-5 Liquid IO1-X14-1 Liquid IO1-X14-2 Liquid IO1-X14-3...
  • Page 61 01201138 0107 INSTRUCTION 9. Installation Notice Date Page HANDBOOK Washer-extractor electricity power supply CAUTION Prior to use, the washer-extractor should be plugged into a correctly earthed power socket complying with the standards in force. SAFETY The electrical installation of the machine must be undertaken by qualifi...
  • Page 62 01201138 0107 INSTRUCTION 9. Installation Date Page Notice HANDBOOK Pass the power supply cable of the machine through the stuffi ng box on the top of the machine. D0627A For each machine, install a fi xed multipole circuit breaker (or fuses protector) in the laundry main cabinet.
  • Page 63 01201138 0107 INSTRUCTION 9. Installation Notice Date Page HANDBOOK Connection diagrams for the control circuit power supply transformer (T1) as a function of the various customer power supply voltages. The tension of the control circuit delivered by the transformer must be 230 volts, single-phase. The supply tension for your machine is normally of 400 volts between 2 phases, this tension can however be different.
  • Page 64 01201138 0107 INSTRUCTION 9. Installation Date Page Notice HANDBOOK The feeder cable sections mentioned in our literature are given only as a guide. To obtain a value perfectly suited to your own application and which takes account of the differ- ent correction factors in respect of your plant, refer to the tables below.
  • Page 65 01201138 0107 INSTRUCTION 9. Installation Notice Date Page HANDBOOK Table 4 (B2, C and E correction factors for cable grouping) Number Seated in Wall Fixing Cable of cables Cable Duct or Cable Trough Tray 1.00 1.00 1.00 0.80 0.85 0.87 0.65 0.75 0.78...

  • Page 66: Remove Of The Transport Locks Fi Tted

    01201138 0107 INSTRUCTION 9. Installation Date Page Notice HANDBOOK Remove of the transport locks fi tted CAUTION Before putting the machine into service, it is compulsory to remove the 4 transport locks fi tted. To do so, remove the front and rear casings, then the fi...
  • Page 67 01201138 0807 INSTRUCTION 9. Installation Notice Date Page HANDBOOK This page ist left blank on purpose.

  • Page 68: Operating Inspection

    10. Operating 01201138 0107 INSTRUCTION inspection Date Page Notice HANDBOOK Operating inspection Before putting the machine into service, carry out the working tests. The operating inspection must be done by an approved technician. Manual operation The procedure for operating the various machine functions manually is described in the chapter "Machine operation"...

  • Page 69: Automatic Operation

    10. Operating 01201138 0107 INSTRUCTION inspection Notice Date Page HANDBOOK Automatic operation • Check that the external switch or switches are switched on and that the manual valves for water and steam (if the machine has steam heating) are open. •...

  • Page 70: Machine Operation

    11. Machine 01201138 0107 INSTRUCTION operation Date Page Notice HANDBOOK Auxiliary controls Emergency stop The emergency stop must be unblocked, if not the machine will not work (to unblock, turn the red button to the right). If the machine for some reason has to be stopped, abnormal or dangerous running, press emergency stop button.
  • Page 71 11. Machine 01201138 0107 INSTRUCTION operation Notice Date Page HANDBOOK The control board on the loading side includes the following : • Indicator (1) light = "power On". Fig. • Key (2) "Cage positioning". • Key (3) "Door unblocking". • Emergency stop (4).

  • Page 72: Automatic Operation

    11. Machine 0107 01201138 INSTRUCTION operation Date Page Notice HANDBOOK Automatic operation Preparation Sort the linen according to the instructions mentioned on the care labels. Empty the pockets and clasp the slide fas- teners. • Position the cage doors in front of the Fig.
  • Page 73 11. Machine 01201138 0107 INSTRUCTION operation Notice Date Page HANDBOOK Fig. • Block the cage (B) by rotating it manu- ally to the front and rear so that the upper door stops on the blocking straps (C). WARNING In case of important unbalance inside the drum, an unexpected rotation of the latter can pinch and arm hands of the operator.

  • Page 74: Detergent Dispenser

    11. Machine 01201138 1109 INSTRUCTION operation Date Page Notice HANDBOOK Detergent dispenser The detergent dispenser has fi ve compartments. Each compartment is connected to a water valve. The water supply to individual compartment is as follows : Compartment Valve Water warm warm cold...

  • Page 75: To Run A Wash Program

    11. Machine 01201138 0807 INSTRUCTION operation Notice Date Page HANDBOOK RUN A WASH PROGRAM GO TO THE MENU MAKE YOUR CHOICE WITH PRESS SELECT WEIGHT, KG 000,0 Display screen SELECT Function keys. The functions of these keys change, depending on which menu or part of a menu you are using.

  • Page 76: To Start The Wash Program

    11. Machine 01201138 0807 INSTRUCTION operation Date Page Notice HANDBOOK To start the wash program Two way of starting a program If the menu is not currently RUN A WASH PROGRAM displayed : By entering the actual program number GO TO THE MENU Enter the actual program number if you know it, MAKE YOUR CHOICE WITH Press...
  • Page 77 11. Machine 01201138 0107 INSTRUCTION operation Notice Date Page HANDBOOK Delayed start time RUN A WASH PROGRAM (hrs:mins) ENTER A PROGRAM NUMBER : 00:00 Nom du programme NORMAL 95 °C STD TEXT START If you want to see the descrip- Pressing «...

  • Page 78: To Change Parameters In The Current Program Step

    11. Machine 01201138 0107 INSTRUCTION operation Page Notice Date HANDBOOK To change parameters in the current program The following information is step : displayed during the wash Certain program step parameters can be altered program : during the course of the program. In the example Current program step (left), the length of the program step and the heating Time left for this program step...

  • Page 79: To Start A Wash Program From The Program Library

    11. Machine 01201138 0107 INSTRUCTION operation Notice Date Page HANDBOOK To start a wash program from the program library Waht is the program library ? The program library lists all wash programs, both user If this menu is not currently RUN A WASH PROGRAM and standard programs, showing their program num- display :...
  • Page 80 11. Machine 0107 01201138 INSTRUCTION operation Date Page Notice HANDBOOK Select library via menu RUN A WASH PROGRAM You can also select the program library via the option ENTER A PROGRAM NUMBER : "GO TO THE MENU". Then select "WASH PRO- To select a program from the GRAM LIBRARY".
  • Page 81 11. Machine 01201138 0107 INSTRUCTION operation Notice Date Page HANDBOOK RUN A WASH PROGRAM ENTER A PROGRAM NUMBER : Delayed start time (hrs:mins) 00:00 Program name NORMAL 95 °C STD NORMAL 95 °C STD TEXT START If you want to see the description of the program : Pressing ”Text”...

  • Page 82: To Change Parameters In The Current Program Step

    11. Machine 01201138 0107 INSTRUCTION operation Date Page Notice HANDBOOK To change parameters in the current program step You can alter the following parameters : During program operation the Prewash, Main wash, Rinse, Drain, Soak, Rinse 991 NORMAL 95 °C STD repeat display will look like this (see PROGRAM STEP : MAIN WASH...

  • Page 83: Rapid Advance

    11. Machine 01201138 0107 INSTRUCTION operation Notice Date Page HANDBOOK Rapid advance To terminate a program before it has fi nished During program operation the 991 NORMAL 95 °C STD • Select RAPID ADVANCE and press SELECT. display will look this (see section PROGRAM STEP : MAIN WASH Advance to "END OF PROGRAM"...

  • Page 84: Show Weight

    11. Machine 0107 01201138 INSTRUCTION operation Date Page Notice HANDBOOK Show weight (for machines with weighing equipment installed only) Show weight The actual weight is shown in large digits on the dis- During program operation, the 991 NORMAL 95 °C STD play (weight display mode).
  • Page 85 11. Machine 01201138 0107 INSTRUCTION operation Notice Date Page HANDBOOK No water reduction (for machines with weighing equipment installed only) No water reduction The wash load is weighed during the program and the During program operation, 991 NORMAL 95 °C STD water level is adjusted automatically according to its the display will look like this PROGRAM STEP : MAIN WASH...

  • Page 86: Pause

    11. Machine 01201138 0107 INSTRUCTION operation Date Page Notice HANDBOOK Pause Two ways of pausing during a wash program Note that you must be in normal wash mode to be During program operation the able to pause in this way. If, for example, you are us- 991 NORMAL 95 °C STD display will look this (see section ing "Manual Functions", you will have to exit that fi...

  • Page 87: Manual Operation During A Program

    11. Machine 01201138 0107 INSTRUCTION operation Notice Date Page HANDBOOK Manual operation during a program Two types of manual operation During program operation the 991 NORMAL 95 °C STD There are two types of manual operation, which display will look this (see section PROGRAM STEP : MAIN WASH STEP TIME : 720 SEC...
  • Page 88 11. Machine 01201138 0107 INSTRUCTION operation Date Page Notice HANDBOOK Automatic return to normal display MANUAL FUNCTIONS Once you have selected any of the functions below, MAKE A CHOICE WATER / DRAIN you must make any changes required within 20 sec- HIGH EXTRACT onds.
  • Page 89 11. Machine 01201138 0107 INSTRUCTION operation Notice Date Page HANDBOOK Water / drain To access this function, see MANUAL FUNCTIONS instructions in section « Manual WATER / DRAIN COLD WATER operation ». MIXED WATER HOT WATER COLD HARD WATER WATER FROM TANK 1 WATER FROM TANK 2 LEVEL 63 UNITS Water level in drum.
  • Page 90 11. Machine 01201138 0107 INSTRUCTION operation Date Page Notice HANDBOOK Maximum extraction speed To limit the program’s highest extraction speed This function allows you to modify the highest extrac- To access this function, see MANUAL FUNCTIONS tion speed allowed during the program. instructions in section «...
  • Page 91 11. Machine 01201138 0107 INSTRUCTION operation Notice Date Page HANDBOOK Motor on after wash Motor to rotate after program has ended To access this function, see MANUAL FUNCTIONS instructions in section « Manual If you answer Yes (Y) : MOTOR operation ».
  • Page 92 11. Machine 01201138 0107 INSTRUCTION operation Date Page Notice HANDBOOK Detergent signals and water fl ushing To access this function, see MANUAL FUNCTIONS instructions in section « Manual DETERGENTS / FLUSH operation ». WATER FLUSH FLUSH COLD POWER POWDER SIGNAL 1 POWDER SIGNAL 2 POWDER SIGNAL 3 POWDER SIGNAL 4...

  • Page 93: Text

    11. Machine 01201138 0107 INSTRUCTION operation Notice Date Page HANDBOOK Text Pressing ”Text” displays more information The text displayed is a description of the wash pro- gram selected. This text description is inserted when During program operation the 991 NORMAL 95 °C STD a new wash program is created.

  • Page 94: To Change The Wash Program After Program Operation Has Commenced

    11. Machine 0107 01201138 INSTRUCTION operation Date Page Notice HANDBOOK To change the wash program after program operation has commenced To change the wash program after program operation has commenced During program operation the 991 NORMAL 95 °C STD You can change to a different wash program at any display will look this (see section PROGRAM STEP : MAIN WASH STEP TIME :...

  • Page 95: To Change Temperature Scale °C/°F

    11. Machine 01201138 0107 INSTRUCTION operation Notice Date Page HANDBOOK To change temperature scale °C/°F To change temperature scale °C/°F During program operation the 991 NORMAL 95 °C STD display will look this (see section This function changes the temperature scale used for PROGRAM STEP : MAIN WASH STEP TIME : 720 SEC...

  • Page 96: Auto Restart

    11. Machine 01201138 0107 INSTRUCTION operation Date Page Notice HANDBOOK Auto restart What is Auto restart ? During program operation Auto restart means that the same program will be 991 NORMAL 95 °C STD the display will look this (see PROGRAM STEP : MAIN WASH repeated one or more times, according to the number STEP TIME :...

  • Page 97: Manual Operation

    11. Machine 01201138 0107 INSTRUCTION operation Notice Date Page HANDBOOK Manual operation Two types of manual operation To select manual operation There are two types of manual operation, which should not be confused : • Manual operation when no program is running If this menu is not currently These functions are described in this section.

  • Page 98: Motor/Door

    11. Machine 01201138 0107 INSTRUCTION operation Date Page Notice HANDBOOK Manual operation when no program is running MANUAL MODE MAKE A CHOICE Motor/door (see section "Motor/door") MOTOR / DOOR WATER / DRAIN Lock/unlock door. Switch motor on/off (normal drum HEATING DETERGENT / FLUSH action).

  • Page 99: Water/Drain

    11. Machine 01201138 0107 INSTRUCTION operation Notice Date Page HANDBOOK Water/drain To access this function, see MANUAL FUNCTIONS instructions in section « To select WATER / DRAIN DRAIN CLOSED manual functions ». COLD WATER MIXT WATER HOT WATER COLD HARD WATER LEVEL : 0 UNITS to select Drain or one of the six Water fi...

  • Page 100: Heating

    11. Machine 0107 01201138 INSTRUCTION operation Date Page Notice HANDBOOK Heating To access this function, see instructions in section « To select manual operation ». MANUAL FUNCTIONS HEATING Temperature selected SELECT TEMPERATURE 0 °C ACTUAL TEMPERATURE Actual temperature 24 °C START Use the numeric key to enter ATTENTION...

  • Page 101: Detergent Signals And Water Fl Ushing

    11. Machine 01201138 0107 INSTRUCTION operation Notice Date Page HANDBOOK Detegent signals and water fl ushing To access this function, see in- MANUAL FUNCTIONS structions in section « To select DETERGENTS / FLUSH WATER FLUSH manual operation ». FLUSH COLD POWER POWDER SIGNAL 1 POWDER SIGNAL 2 POWDER SIGNAL 3...

  • Page 102: At The End Of The Wash

    11. Machine 0107 01201138 INSTRUCTION operation Date Page Notice HANDBOOK At the end of the wash For your safety, the door can only be open after 40 seconds. Standard machines Fig. • Position the cage doors in front of the drum door with key "Cage positioning".
  • Page 103 11. Machine 01201138 0907 INSTRUCTION operation Notice Date Page HANDBOOK • Rotate the door manually to complete the positioning of the doors in front of the opening of the drum. WARNING In case of important unbalance inside the drum, an unexpected rotation of the latter can pinch and arm hands of the operator.

  • Page 104: Statistics

    11. Machine 01201138 0107 INSTRUCTION operation Date Page Notice HANDBOOK Statistics To select "Statistics" If this menu is not currently RUN A WASH PROGRAM diplayed : GO TO THE MENU MAKE YOUR CHOICE WITH Press repeatedly. AND PRESS SELECT WEIGHT, KG 000,0 SELECT Press...
  • Page 105 11. Machine 01201138 0107 INSTRUCTION operation Notice Date Page HANDBOOK The Statistics function STATISTICS The Statistics function gives you access to the follow- TOTAL RUN TIMES HOURS TOTAL TRIP RUN TIME HOURS ing information : HOURS SINCE LAST SERVICE LAST 5 ERRORS CODES PROGRAM HOURS 08 NO HEATING...

  • Page 106: Resetting Statistic Registers

    11. Machine 01201138 0107 INSTRUCTION operation Date Page Notice HANDBOOK Resetting statistics registers If the menu is not currently dis- Statistics registers which can be reset to zero RUN A WASH PROGRAM played : The following registers in the statistics function can be GO TO THE MENU cleared (reset to zero) : MAKE YOUR CHOICE WITH...
  • Page 107 11. Machine 01201138 0107 INSTRUCTION operation Notice Date Page HANDBOOK MENU MAKE A CHOICE : WASH PROGRAM LIBRARY PROGRAMMING MODE SETTINGS 1 MEMORY CARD The service mode may only be used by SERVICE MODE SELECT authorised personnel, because all safety interlocks are disabled when it is in use.
  • Page 108 11. Machine 01201138 0107 INSTRUCTION operation Date Page Notice HANDBOOK Time counter « service time » and « last service » Both counters can be reset in the SERVICE MODE same way. MAKE A CHOICE : SERVICE PROGRAM CLEAR TRIP HOUR COUNTER CLEAR SERVICE COUNTER CLEAR WASH PROGRAM COUNTER IN PCS CLEAR WASH PROGRAM COUNTER IN SMC...
  • Page 109 11. Machine 01201138 0107 INSTRUCTION operation Notice Date Page HANDBOOK Number of washes for program in timer or memory card You can reset program in both SERVICE MODE timer and the memory card (if MAKE A CHOICE : SERVICE PROGRAM inserted) : CLEAR TRIP HOUR COUNTER CLEAR SERVICE COUNTER...
  • Page 110 11. Machine 01201138 0107 INSTRUCTION operation Date Page Notice HANDBOOK CLEAR COUNTER FROM PROGRAM NUMBER : TO PROGRAM NUMBER : TO END : TO PROGRAM NUMBER = 0 EXIT Write up to which program number you want to clear wash programs.

  • Page 111: Scale Adjustments

    11. Machine 01201138 0107 INSTRUCTION operation Notice Date Page HANDBOOK Scale adjustments (for machines with weighing equipment installed only) Scale adjustments Press repeatedly until SERVICE PROGRAM The following functions are accessed via the SCALE SCALE ADJUSTMENTS is MAKE A CHOICE : SERVICE PROGRAM ADJUSTMENTS menu : highlighted.
  • Page 112 11. Machine 01201138 0107 INSTRUCTION operation Date Page Notice HANDBOOK Reset scale to zero (for machines with weighing equipment installed only) Reset scale to zero SERVICE PROGRAM Reset weighing equipment” is used to make the weigh- MAKE A CHOICE : RESET SCALE TO ZERO ing equipment display 0 when the machine has no load RESET TARE TO ZERO...
  • Page 113 11. Machine 01201138 0107 INSTRUCTION operation Notice Date Page HANDBOOK Reste tare to zero (for machines with weighing equipment installed only) Reset tare to zero SERVICE PROGRAM If your attempt to clear the tare parameter fails at this MAKE A CHOICE : RESET SCALE TO ZERO point, you will see an error message equivalent to : RESET TARE TO ZERO...
  • Page 114 11. Machine 01201138 0107 INSTRUCTION operation Date Page Notice HANDBOOK Tare scale (for machines with weighing equipment installed only) Tare scale SERVICE PROGRAM MAKE A CHOICE : This function involves fi rst loading the drum with, for RESET SCALE TO ZERO RESET TARE TO ZERO example, a container, then taring (resetting) the weigh- TARE SCALE...
  • Page 115 11. Machine 01201138 0107 INSTRUCTION operation Notice Date Page HANDBOOK Set tare to a certain value (for machines with weighing equipment installed only) Set tare to a certain value SERVICE PROGRAM MAKE A CHOICE : This function lets you enter a value for the tare pa- RESET SCALE TO ZERO RESET TARE TO ZERO rameter, i.e.
  • Page 116 11. Machine 01201138 0907 INSTRUCTION operation Date Page Notice HANDBOOK Read tare value (for machines with weighing equipment installed only) SERVICE PROGRAM MAKE A CHOICE : RESET SCALE TO ZERO Read tare value RESET TARE TO ZERO TARE SCALE SET TARE TO A CERTAIN VALUE This function lets you check the value currently stored READ TARE VALUE CALIBRATE THE SCALE...
  • Page 117 11. Machine 01201138 0107 INSTRUCTION operation Notice Date Page HANDBOOK Calibrate the scale (for machines with weighing equipment installed only) SERVICE PROGRAM MAKE A CHOICE : Please note : RESET SCALE TO ZERO RESET TARE TO ZERO TARE SCALE This function is used only on installation of a new scale SET TARE TO A CERTAIN VALUE READ TARE VALUE unit.
  • Page 118 11. Machine 01201138 0107 INSTRUCTION operation Date Page Notice HANDBOOK (for machines with weighing equipment installed only) Calibration weight Put the calibration A weight of between 40 kg and 400 kg should be used weight in the drum. as a calibration weight. The higher the weight (within these limits), the better the weighing accuracy of the machine.
  • Page 119 11. Machine 01201138 0107 INSTRUCTION operation Notice Date Page HANDBOOK (for machines with weighing equipment installed only) SCALE ADJUSTMENTS CALIBRATE THE SCALE DONE ! PRESS SELECT SELECT Press SELECT. SELECT Calibration mode/normal mode To gain access to the calibration switch in the scale unit, the lower front panel has to be taken off.
  • Page 120 11. Machine 01201138 0107 INSTRUCTION operation Date Page Notice HANDBOOK Zero calibration (for machines with weighing equipment installed only) Zero calibration The "Zero calibration" function is used to increase the SERVICE PROGRAM accuracy of the weighing equipment. This should be MAKE A CHOICE : RESET SCALE TO ZERO done once a month.
  • Page 121 11. Machine 01201138 0107 INSTRUCTION operation Notice Date Page HANDBOOK Read version number (for machines with weighing equipment installed only) Read version number In the event of a fault in the weighing equipment (which SERVICE PROGRAM cannot be put right with the aid of the section "Fault- MAKE A CHOICE : RESET SCALE TO ZERO fi...
  • Page 122 11. Machine 01201138 1109 INSTRUCTION operation Date Page Notice HANDBOOK Functions "ON/OFF" and "Servo-control pause" by exterior signals Description Connector X15 on I/O CARTE no 1 of CLARUS During a programme, an on/off function and Exterior signal in 230 V : a servo-control pause can be used to vary - X15-1 and X15-2 putting into service by servo- the heating or the starting of a machine in...

  • Page 123: Memory Card General Introduction

    11. Machine 01201138 0107 INSTRUCTION operation Notice Date Page HANDBOOK Memory card General introduction A memory card is a plastic card, the size of a credit card, with an electronic memory chip inside it. This memory card is capable of storing 10 to 15 wash programs of normal size.

  • Page 124: To Select The "Memory Card" Function

    11. Machine 0107 01201138 INSTRUCTION operation Date Page Notice HANDBOOK To select the « Memory card » function Memory chip Turn the memory card so its memory chip is at the far end, and on the left of the card... Card reader ...then insert the memory card into the program...
  • Page 125 11. Machine 01201138 0107 INSTRUCTION operation Notice Date Page HANDBOOK MENU MAKE A CHOICE : WASH PROGRAM LIBRARY PROGRAMMING MODE SETTINGS 1 MEMORY CARD SERVICE MODE SELECT Press three times… PROGRAM LIBRARY PROGRAMMING MODE SETTINGS 1 MEMORY CARD SERVICE MODE …...

  • Page 126: To Copy A Program From The Program Control Unit To A Memory Card

    11. Machine 01201138 0107 INSTRUCTION operation Date Page Notice HANDBOOK “The "Memory card" functions MEMORY CARD EXECUTE WASH PROGRAM FROM MEMORY CARD Run wash program straight from memory card COPY PROGRAM FROM MEMORY CARD TO PCS COPY PROGRAM FROM PCS TO MEMORY CARD (see section "To run a wash program straight from DELETE PROGRAM IN MEMORY CARD CLEAR MEMORY CARD...

  • Page 127: To Run A Wash Program Straight From A Memory Card

    11. Machine 01201138 0107 INSTRUCTION operation Notice Date Page HANDBOOK To run a wash program straight from a memory card To run a program from the memory card To access this menu, follow the MEMORY CARD In broad terms, the program control unit has two differ- instructions in section «...

  • Page 128: To Copy A Program From A Memory Card To The Machine's Program Control Unit

    11. Machine 01201138 0107 INSTRUCTION operation Date Page Notice HANDBOOK To copy a program from memory card to the machine's program control unit What is a restricted-use program ? A wash program which has been created on a PC can be made a "restricted-use"...
  • Page 129 11. Machine 01201138 0107 INSTRUCTION operation Notice Date Page HANDBOOK Change program number when you copied a program from memory card to program control unit Choose 1 or 2 : MEMORY CARD 1 If you want to give the COPY PROGRAM FROM MEMORY CARD TO PCS program a different program NOW YOU CAN CHANGE NUMBER number (from the one it had...

  • Page 130: To Copy A Program From The Program Control Unit To A Memory Card

    11. Machine 01201138 0107 INSTRUCTION operation Date Page Notice HANDBOOK To copy a program from the program control unit to a memory card To access this menu, follow the What happens when a program is copied ? MEMORY CARD instructions in section « To select Both the memory card and the program control unit EXECUTE WASH PROGRAM FROM MEMORY CARD COPY PROGRAM FROM MEMORY CARD TO PCS...
  • Page 131 11. Machine 01201138 0107 INSTRUCTION operation Notice Date Page HANDBOOK Change program number when you copied a program from program control unit to memory card Choose 1 or 2 : MEMORY CARD 1 If you want to give the COPY PROGRAM FROM PCS TO MEMORY CARD program a different program NOW YOU CAN CHANGE NUMBER number (from the one it had...

  • Page 132: To Delete A Program On A Memory Card

    11. Machine 01201138 0107 INSTRUCTION operation Date Page Notice HANDBOOK To delete a program on a memory card What is a restricted-use program ? To access this menu, follow the MEMORY CARD A wash program which has been created on a PC can instructions in section «...

  • Page 133: To Delete All Programs On A Memory Card

    11. Machine 01201138 0107 INSTRUCTION operation Notice Date Page HANDBOOK To delete all programs on a memory card To access this menu, follow the MEMORY CARD What is a restricted-use program ? instructions in section « To select EXECUTE WASH PROGRAM FROM MEMORY CARD the "Memory card"...

  • Page 134: Weighing Equipment

    11. Machine 01201138 0107 INSTRUCTION operation Date Page Notice HANDBOOK Weighing equipment (optional equipment) Description The weighing equipment comprises the fol- Fig. lowing units : • A scale unit located • Four load cells, one in each corner of the frame •...
  • Page 135 11. Machine 01201138 0107 INSTRUCTION operation Notice Date Page HANDBOOK After a power-cut Normal mode When the supply is restored after a power- cut, the weight display will show "0" if the RUN A WASH PROGRAM load inside the drum is less than 6.25 kg. If GO TO THE MENU the load weighs more than 6.25 kg, the true MAKE YOUR CHOICE WITH...
  • Page 136 11. Machine 01201138 0107 INSTRUCTION operation Date Page Notice HANDBOOK Resetting the weighing equipment If the display does not show the weight (in an empty machine) as zero after a program, the weighing equipment can be reset to zero using the TAR key. For a description of the functions used to set and check the tare value, see the section headed "Scale adjustments"...
  • Page 137 11. Machine 01201138 0107 INSTRUCTION operation Notice Date Page HANDBOOK Checking accuracy of weighing equipment display Twice a year you need to check that the weighing equipment is displaying the ac- curate weight, with the aid of an object of known weight.
  • Page 138 11. Machine 01201138 0107 INSTRUCTION operation Date Page Notice HANDBOOK The dead load selector The dead load selector, located in the scale Fig. DEAD unit, is used for setting the machine’s "dead LOAD load". The dead load is the load (weight) to which 1330 1000- the load cells are subjected before any load...
  • Page 139 11. Machine 01201138 0107 INSTRUCTION operation Notice Date Page HANDBOOK To replace the scale unit • Remove the machine’s side panel. Fig. • Disconnect the six connectors to the scale unit. • Remove the scale unit. • Install the new scale unit, assembly in reverse order of disassembly. •...
  • Page 140 11. Machine 01201138 0107 INSTRUCTION operation Date Page Notice HANDBOOK Component locations X9-CPU 230 V D0842-4822-4822bis Fig. Scale unit Load cells Connectors 230 V Voltage feed X9-CPU Communication with CPU board C1-C4 Load cells...
  • Page 141 11. Machine 01201138 0107 INSTRUCTION operation Notice Date Page HANDBOOK Fault-fi nding, weighing equipment Error message on display : Weight-totalling board Weight, in kg : 999,0 or -999,9 Probable cause : The weighing equipment is overloaded/ "underloaded", i.e. the load cells are sending a signal which is too high/low to the scale unit.
  • Page 142 01201138 0107 11. Machine INSTRUCTION operation Date Page Notice HANDBOOK • If more than one load cell is faulty, the faulty cells can be identifi ed using a multimeter on the scale unit weight-totalling board to check each cell in turn, as follows : - Remove the four screws on the scale unit cover.
  • Page 143 11. Machine 01201138 0107 INSTRUCTION operation Notice Date Page HANDBOOK Error message on display : Failed. Press SELECT. Possible causes : Dead load selector or calibration switch incorrectly set. An incorrect calibration weight has been used for calibration. Fault-fi nding procedure : •...
  • Page 144 11. Machine 01201138 0107 INSTRUCTION operation Date Page Notice HANDBOOK Information in display : Function no allowed. Probable cause : A function has been selected in the program which cannot be carried out. Fault-fi nding procedure : • Check that the function in question is switched on under "Settings". •...
  • Page 145 11. Machine 01201138 0107 INSTRUCTION operation Notice Date Page HANDBOOK This page ist left blank on purpose.
  • Page 146 01201138 0107 INSTRUCTION 12. Safety Date Page Notice HANDBOOK Safety • Restarting the machine After any stoppage of the machine, either due to power failure, emergency stop, motor safety, the machine can only be restarted after having pressed key "ON". •...

  • Page 147: Safety Safety

    01201138 0107 INSTRUCTION 12. Safety Notice Date Page HANDBOOK • Drain A 'hold to run" switch allows the manual opening of the drain to empty the machine if needed (open the loading side casing to get to it). • Accessibility All of the casings can be dismantled by means of a specially designed tool.

  • Page 148: 13. Maintenance

    01201138 0108 INSTRUCTION 13. Maintenance Date Page Notice HANDBOOK Operating incidents In order to limit the risk of failure in the electronic controls of the programming unit of the machine, the machine should be earthed. Should interferences happen, the fi rst thing to be checked is the earthing of the machine.
  • Page 149 01201138 0108 INSTRUCTION 13. Maintenance Notice Date Page HANDBOOK Error/Function Cause Action NTC HIGH TEMP. Error 5 Temperature sensor indicating - This suggests short-circuit in sensor or wiring. - Check the wiring temperature a temperature above highest al- sensor and replace as appropri- lowable value.
  • Page 150 01201138 0108 INSTRUCTION 13. Maintenance Date Page Notice HANDBOOK Error/Function Cause Action UNBAL SENSOR FAULT Error 11 The unbalance safety device has - The unbalance safety contact has been activated - Turn the machine's wall switch been activated before spinning. for at least 5 seconds during washing before a off and check unbalance safety distribution.
  • Page 151 01201138 0108 INSTRUCTION 13. Maintenance Notice Date Page HANDBOOK Operating incidents Cause Action CMIS COMMUNICATION Error 19 Machine has lost contact with - Communication between the programme unit card - Verify that the cable between network. A1 and the network has been interrupted. the network and X7 on program- me unit card A1 is connected.
  • Page 152 01201138 0108 INSTRUCTION 13. Maintenance Date Page Notice HANDBOOK Operating incidents Cause Action TANGLING OF THE LINEN The mechanical action during - Bad programming options can be responsible of • Avoid mechanical action with washing can lead to the tangling this matter : no water.
  • Page 153 01201138 0108 INSTRUCTION 13. Maintenance Notice Date Page HANDBOOK Error Meaning Possible cause Displayed advertisement : - Voltage in the DC-link circuit too high. - Poor controller adjustment (overshooting), input voltage too high, interference voltages at KEB ERROR 31 EOP the input, deceleration ramp too Error overvoltage.
  • Page 154 01201138 0108 INSTRUCTION 13. Maintenance Date Page Notice HANDBOOK Error Meaning Possible cause Displayed advertisement : - Motor temperature switch or PTC at the terminals T1/T2 is again in the normal operating range. The error can be reset now. KEB ERROR 41 ENDOH No Error drive overheat.
  • Page 155 01201138 0108 INSTRUCTION 13. Maintenance Notice Date Page HANDBOOK Error Meaning Possible cause Displayed advertisement : - After reset the operation is again possible (without storage in the EEPROM). KEB ERROR 51 EEEP Error EEPROM defective. Displayed advertisement : - Parameter value could not be written to the power circuit.
  • Page 156 01201138 0108 INSTRUCTION 13. Maintenance Date Page Notice HANDBOOK Error Meaning Possible cause Displayed advertisement : - The drive has driven onto the left limit switch. Pro- grammed response : «Error, restart after reset». KEB ERROR 77 EPRR Error prot. rot. rev. Displayed advertisement : - During the initialization the power circuit could not be recognized or was identifi...
  • Page 157 01201138 0108 INSTRUCTION 13. Maintenance Notice Date Page HANDBOOK Error Meaning Possible cause Displayed advertisement : - MFC not booted. KEB ERROR 87 EINI Error initialisation MFC. Displayed advertisement : - Real speed is bigger than the max. output speed. KEB ERROR 88 EOS Error over speed.

  • Page 158: 14. Preventive Maintenance

    01201138 0107 INSTRUCTION 14. Preventive maintenance Date Page Notice HANDBOOK CAUTION Complete the washing cycle, unload the machine and shut off the power supplies (water, gas, electricity, steam) before any maintenance or repair intervention is carried out. Maintenance 3-14 11-18 D0629B...
  • Page 159 01201138 0107 INSTRUCTION 14. Preventive maintenance Notice Date Page HANDBOOK Daily (8 H.) Check that the "emergency stop button" works properly. Check that the opening safety devices of the drum doors and of the outer doors are working correctly. Clean the soap box (operate the rinse electrovalve of soap box). Monthly (170 H.) Clean the water level and connections on the drain valve (do not blow in the pipe towards the CPU).
  • Page 160 01201138 0107 INSTRUCTION 14. Preventive maintenance Date Page Notice HANDBOOK Gas exchanger Daily (8 H.) Clean the pump fi lter of the heating box on the gas exchanger. Weekly (40 H.) Clean the fl uff fi lter with suction device. Clean the cover fi lter with suction device. Monthly (170 H.) Check the pressure switch.
  • Page 161 01201138 0107 INSTRUCTION 14. Preventive maintenance Notice Date Page HANDBOOK Every year (2000 H.) Sweep the smoke tubes of the heating box and the exhaust pipes of burnt gas.
  • Page 162 0107 01201138 INSTRUCTION 14. Preventive maintenance Date Page Notice HANDBOOK CAUTION To ensure that your machine gives the very best service, please take care that maintenance is carried strict accordance with the instruc- tions above mentioned. Frictional electricity Some textiles may generate frictional electricity causing damages when calendering.
  • Page 163 01201138 0210 INSTRUCTION 14. Preventive maintenance Notice Date Page HANDBOOK Lubrifi cation table MACHINE LUBRIFICATION Rolling bearings Rolling bearings Assembly paste Bare gears Flange joints Reducers with Reducers with Circuits and Bearings Bearings hight (fretting Chains shafts Union pipes wheels and gears pneumatic USES...

  • Page 164: 15. Electric Diagrams

    0310 01201138 INSTRUCTION 15. Electric diagrams Date Page Notice HANDBOOK Confi guration of variator KEB type 5 list of CP parameters Code Function CP. 0 Password input CP. 1 Inverter status display CP. 2 Utilization CP. 3 Actual frequency display CP.

  • Page 165: 16. Appendices

    01201138 0107 INSTRUCTION 16. Appendices Notice Date Page HANDBOOK Conversion of measurement units The following is a list of correspondences of the main frequently used units, to avoid the need to use measurement unit conversion tables. bar : 1 bar = 100 000 Pa 1 kg/cm²...

  • Page 166: Washing Symbols

    01201138 0107 INSTRUCTION 16. Appendices Date Page Notice HANDBOOK Explanation of washing symbols (ISO 3758:2005 standard) To overcome language barriers, the following are symbols used internationally to give you gui- dance and recommendations when washing different textiles. Washing The tub symbolizes washing. Dry or water The circle symbolizes dry or water cleaning.
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