Compaq StorageWorks RAID Array 3000 Controller Shelf Hardware User's Manual
Compaq StorageWorks RAID Array 3000 Controller Shelf Hardware User's Manual

Compaq StorageWorks RAID Array 3000 Controller Shelf Hardware User's Manual

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RAID Array 3000 Controller Shelf

Hardware User's Guide
EK–SMCPQ–UG. C01
Compaq Computer Corporation
Houston, Texas

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Summary of Contents for Compaq StorageWorks RAID Array 3000 Controller Shelf

  • Page 1: Raid Array 3000 Controller Shelf

    RAID Array 3000 Controller Shelf Hardware User’s Guide EK–SMCPQ–UG. C01 Compaq Computer Corporation Houston, Texas...
  • Page 2 While Compaq Computer Corporation believes the information included in this manual is correct as of the date of publication, it is subject to change without notice. Compaq makes no representations that the interconnection of its products in the manner described in this document...
  • Page 3 Warning! This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures. Achtung! Dieses ist ein Gerät der Funkstörgrenzwertklasse A. In Wohnbereichen können bei Betrieb dieses Gerätes Rundfunkstörungen auftreten, in welchen Fällen der Benutzer für entsprechende Gegenmaßnahmen verantwortlich ist.
  • Page 4: Table Of Contents

    Controller Shelf Power Supplies................1–12 1.5.6 Uninterruptable Power Supply (UPS)..............1–13 6-Slot Device Expansion Shelf (Optional) ..............1–14 Connecting the RAID Array 3000 Controller Shelf to a Host System....... 1–14 Specifications ........................1–19 RAID Array Controller Controller Overview ......................2–1 Controller Features......................2–3 Controller Reset and LED Indicators ................2–5...
  • Page 5 RAID Array 3000 Controller Shelf RAID Array Controller (continued) 2.6.3 RAID 0+1........................2–11 2.6.4 RAID 4 ........................2–13 2.6.5 RAID 5 ........................2–14 2.6.6 JBOD ..........................2–16 System Parameters......................2–16 Redundant Operation.......................2–16 2.8.1 Initialization.......................2–17 2.8.2 Message Passing......................2–17 2.8.3 Failover ........................2–17 Environmental........................2–18 2.9.1 Backup Power Management..................2–18 Installation and Maintenance Installation Guidelines ......................3–1...
  • Page 6 Contents Figures 1–1 RAID Array 3000 Controller Shelf ..................1–2 1–2 RAID Array 3000 6-Slot Device Expansion Shelf............1–3 1–3 Controller Shelf Major Components ................1–6 1–4 RAID Array Controller......................1–7 1–5 Device I/O Module......................1–9 1–6 Device I/O Module Blower Status LEDs ..............1–10 1–7 Host I/O Module......................
  • Page 7 RAID Array 3000 Controller Shelf Figures (continued) 3–15 Controller Shelf Field Replaceable Units..............3–29 3–16 Replacing the Host I/O SBB ...................3–30 3–17 Removing the Controller from the Shelf ...............3–32 3–18 Replacing a Blower Assembly..................3–34 3–19 Controller Cache Modules ....................3–36 3–20 Release Locking Clips.....................3–36 3–21 Remove Installed SIMM Modules .................3–37...
  • Page 8: Revision Record

    The following revision history lists all revisions of this publication and their effective dates. The publication part number is included in the Revision Level column, with the last entry denoting the latest revision. This publication supports the StorageWorks RAID Array 3000 Controller Shelf. Revision Level Date Summary of Changes EK–SMCPQ–UG.
  • Page 9: Product Overview

    Chapter 1: Product Overview Product Overview provides an overview and a physical hardware description of the RAID Array 3000 controller shelf. It includes the major features, a brief description of the major components, a series of controller shelf-to-host connection diagrams, and the specifications for the shelf.
  • Page 10 RAID Array 3000 Controller Shelf Chapter 4: Second Controller Option Second Controller Option describes how to install a second (redundant) RAID controller in the shelf for redundancy. It also contains a dual controller installation procedure for a single serial port.
  • Page 11 About This Guide Conventions This guide uses the following documentation conventions: Table 2 Style Conventions Style Meaning plain monospace type Text For the first instance of terms being defined in boldface type text, or both. italic type For emphasis, manual titles, chapter summaries, keyboard key names .
  • Page 12 Storage Solution was purchased. Note: A Service Contract is recommended when the equipment is out of warranty. Who to contact in Asia Pacific For all services, contact the Compaq Distributor or reseller from whom the equipment was purchased EK–SMCPQ–UG. C01...
  • Page 13: Product Overview

    Product Overview This chapter provides an overall description of the RAID Array 3000 Controller Shelf and its components. A series of cabling diagrams showing how to connect the Controller Shelf to a host system and a list of technical and environmental specifications is also included at the end of the chapter.
  • Page 14: Raid Array 3000 Controller Shelf

    NOTE The Device Expansion Shelf (DS-SWXRA-GN) must have a revision level of B01 (or higher) to operate with the RAID Array 3000 Controller Shelf. Also, the Personality I/O module supplied with the shelf (part no. 70-33067-02) must have a mini- mum revision level of H01 or higher.
  • Page 15: Raid Array 3000 6-Slot Device Expansion Shelf

    The optional controller is installed directly below the primary controller in the center of the shelf. The RAID Array 3000 Controller Shelf enclosure and its associated options are listed and described in Table 1–1.
  • Page 16 RAID Array 3000 Controller Shelf Table 1–1 Controller Shelf Part Numbers and Model Descriptions DIGITAL Part No. Item Description DS-SWXRA-GH RA3000 UltraSCSI Rackmount Controller/Shelf with one controller, 120 V, which Includes: One BA356 type shelf One HSZ22 RAID controller with 16 MB of cache...
  • Page 17: Shelf Features

    Chapter 1. Product Overview Shelf Features The RAID 3000 Controller Shelf is equipped with a dual-channel RAID control- ler that supports all of the UltraSCSI bus features. The major features of the controller shelf are: One dual-channel RAID array controller Second controller option for redundancy Memory cache expansion option for the controller Redundant power provided by two universal ac input power supplies (50/60...
  • Page 18: Controller Shelf Major Components

    RAID Array 3000 Controller Shelf Figure 1–3 shows the major components in the controller shelf. Its characteristics are outlined below. An easily removable, two channel, resident RAID Array controller and an ad- jacent empty slot for a second (redundant) controller (optional)
  • Page 19: Shelf Cabinet Installation

    Chapter 1. Product Overview Shelf Cabinet Installation The Controller Shelf can be mounted in a StorageWorks metric or RETMA style cabinet. You must install the appropriate shelf rail kit hardware to properly mount the shelf in the cabinet. The RETMA rail kit is supplied with the shelf and contains the installation guide which describes the installation procedure.
  • Page 20: 1.5.2 Device I/O Module

    RAID Array 3000 Controller Shelf The controller supports one (for a single controller) or two (for dual-controllers) standard 72-pin cache SIMMs of up to 64 MB. In a dual-controller setup, both controllers must have identical cache configurations and the total usable cache (per controller) will be half the amount installed due to mirroring.
  • Page 21: Device I/O Module

    Chapter 1. Product Overview Two-speed blower operation SBB shelf blower control to include error detection, reporting, and automatic corrective action Figure 1–5 Device I/O Module Upper Mounting Device Port 0 Connector Device Port 1 Connector Lower Mounting SHR-1045 The dual-channel device I/O module has two 68-pin VHDCI female connectors mounted on the front panel (see Figure 1–5).
  • Page 22: 1.5.3 Host I/O Module

    RAID Array 3000 Controller Shelf Figure 1–6 Device I/O Module Blower Status LEDs Left SCSI Bus Blower Address Switch S3 (Not Used) Right SCSI Bus Blower Termination Switch S4 SHR-1046 NOTE The SCSI bus address switch on the Controller Shelf device I/O module does not control the tar- get addresses of the SBB slots in the Device Ex- pansion Shelves.
  • Page 23: Host I/O Module

    Chapter 1. Product Overview Figure 1–7 Host I/O Module Host Out Host In SHR-1036 The front panel of the host I/O module contains two 68-pin VHDCI SCSI con- nectors and two 9-pin D connectors. The SCSI connectors provide the SCSI bus connections between the adapter in the host system and the controller(s) in the Shelf.
  • Page 24: 1.5.4 Shelf Cooling

    RAID Array 3000 Controller Shelf 1.5.4 Shelf Cooling The device I/O module ensures that the SBBs and Controller Shelf are at the proper operating temperature by monitoring the operational status of the blowers and sensing the ambient air temperature. The two dual-speed blowers cool all the shelf components by drawing ambient air in through the front of the SBBs and exhausting it out the rear of the Con- troller Shelf.
  • Page 25: Uninterruptable Power Supply (Ups)

    Chapter 1. Product Overview Figure 1–8 Power Supply SHR-1034 1.5.6 Uninterruptable Power Supply (UPS) The primary function of the UPS is to keep the entire storage system powered-up to enable the controller(s) to flush cache to disks. The UPS also protects the stor- age system from problems associated with poor quality AC power or a complete loss of AC power.
  • Page 26: 6-Slot Device Expansion Shelf (Optional)

    (part no. 70-33067-02) must have a mini- mum revision level of H01 or higher. The RAID Array 3000 Controller Shelf is designed to operate with the Storage- Works BA356-S Series Device Expansion Shelf (shown in Figure 1–2. The De- vice Expansion Shelf is a rackmount enclosure that houses the storage devices for your storage system installation.
  • Page 27: Raid Array 3000 Controller Shelf

    Host Adapter SHR-1316 BA356 Device Expansion Shelves RAID Array 3000 Controller Shelf SCSI Cable BN37A-05 (host adapter connection made using Technology Adapter cable BN38E-OB, not shown) Host In Connector on H0 I/O Module Host-In Connector to H1 I/O Module (not used in this configuration)
  • Page 28: Single Host, Single Adapter, With Two Active Controllers

    RAID Array 3000 Controller Shelf Figure 1–10 Single Host, Single Adapter, with Two Active Controllers Host System Host Adapter SHR-1317 BA356 Device Expansion Shelves Host In Connector on H0 I/O Module RAID Array 3000 Controller Shelf SCSI Cable BN37A-05 (host adapter connection made using Technology...
  • Page 29: Single Host, Dual Adapter, Two Ports, With Two Active Controller

    Host Adapter SHR-1318 BA356 Device Expansion Shelves RAID Array 3000 Controller Shelf SCSI Cable BN37A-05 (host adapter connection made using Technology Adapter cable BN38E-OB, not shown) SCSI Cable BN37A-05 (host adapter connection made using Technology Adapter cable BN38E-OB, not shown)
  • Page 30: Dual Host, Single Adapter, With One Active Controller Per Host

    RAID Array 3000 Controller Shelf Figure 1–12 Dual Host, Single Adapter, with One Active Controller per Host Host System Host Adapter Host System Host Adapter SHR-1319 BA356 Device Expansion Shelves RAID Array 3000 Controller Shelf SCSI Cable BN37A-05 (host adapter connection made using Technology...
  • Page 31: Controller Shelf Technical Specifications

    Chapter 1. Product Overview SCSI Cables BN37A-OE (2) for Device I/O Module 0 SCSI Cables BN37A-OE (2) for Device I/O Module 1 1.8 Specifications Table 1–2 Controller Shelf Technical Specifications Feature Description Model RA3000 rack mount controller shelf (DS-SWXRA-GH, -GK) RA3000 rack mount disk shelf (DS-SWXRA-GN) Controller shelf de- BA356 style shelf with one HSZ22 controller, two 180 Watt...
  • Page 32 RAID Array 3000 Controller Shelf Table 1–2 Shelf Technical Specifications (continued) Feature Description Maximum I/O per sec- 4,400 I/O per second Sustained Raid 5 I/O Read -- 1,375 I/O per second per controller pair rate -- 2 KB block Write – 392 I/O per second per controller pair...
  • Page 33: Controller Shelf Power And Physical Specifications

    Chapter 1. Product Overview Table 1–2 Shelf Technical Specifications (continued) Feature Description Regulatory approvals EMI/R I -- FCC Class A, CSA 108.8 Class A, VCCI level 1, BICQ Class A, CISPR-22 Class A, C-Tick Class A Safety -- UL 1950 3 edition, AS/NZ 3260, IEC 950 CSA 22.2 #950,1995, EN60950/A3:1995, VDE 0905, TUV, GS Mark, CE mark...
  • Page 34: Raid Array Controller

    RAID Array Controller This chapter describes the major features and characteristics of the RAID array control- ler in the controller shelf. Controller Overview The RAID Array controller provides high performance, high-availability access to SCSI disk array subsystems along a wide UltraSCSI bus. With a modular hardware design and an intuitive configuration utility, the controller is designed to meet a wide range of storage needs.
  • Page 35: Raid Array 3000 Single Controller Block Diagram

    RAID Array 3000 Controller Shelf Figure 2–1 RAID Array 3000 Single Controller Block Diagram Ultra SCSI Differential, Wide Interface Host Host System 0 System 1 RAID Array 3000 Controller Shelf Host I/O Assy RAID Controller UPS Control Interface Cache To UPS...
  • Page 36: Controller Features

    Chapter 2. RAID Array Controller There are two configurations for redundant pairs of controllers: Active/Active Failover mode and Active/Passive Failover mode. In Active/Active Failover, each controller in the redundant pair has one active SCSI host port and one pas- sive SCSI host port. Redundancy Groups (Virtual LUNS) can be mapped only to one active host port and are not accessible from the passive port or the other controller (i.e.
  • Page 37: Logical Units Created From Storagesets, Partitions, And Disk Drives

    RAID Array 3000 Controller Shelf From the storage shelf’s perspective, the controller receives the I/O requests from the host and directs them to the devices. Since the controller processes all the I/O requests, it eliminates the host-based processing that is typically associated with reading and writing data to multiple storage devices.
  • Page 38: Led/Reset Switch Interface

    Chapter 2. RAID Array Controller Stripesets (RAID 0) combine disk drives in serial to increase transfer or re- quests rates Mirrorsets (RAID 1) combine disk drives in parallel to provide a highly reli- able storage unit RAID 4 provides striping with a fixed parity drive RAIDsets (RAID 5) combine disk drives in serial - just like stripesets - but also store parity data to ensure high reliability Stripe mirrorsets (RAID 0 + 1) combine mirrorsets in serial to provide the...
  • Page 39: Controller Front Panel

    RAID Array 3000 Controller Shelf Figure 2–4 Controller Front Panel Reset H0 D1 F ault Reset H0 D1 Fault SHR-1049 Flexible RAID Set Configuration In addition to its flexible hardware design, the controller’s firmware offers the user the flexibility to configure RAID sets in several different ways: RAID sets can comprise drives from any drive channel and SCSI ID.
  • Page 40 Chapter 2. RAID Array Controller Performance Enhancements The controller employs a number of techniques to achieve as much performance as possible from its design. 2.5.1 Custom Components To increase performance and reliability, the controller’s core functions have been encapsulated in four custom ASIC (Application Specific Integrated Circuits) components as follows: XOR ASIC: Used in the Exclusive -Or parity calculations employed by RAID levels 4 and 5.
  • Page 41: Raid Levels Supported

    RAID Array 3000 Controller Shelf 2.5.2.1 Write-Back Caching When the host sends data to be written to a redundancy group the controller stores the data in its cache and immediately reports to the host it has completed the write. The controller eventually writes the data to the disk drives when the write can be done most efficiently, or when the controller must flush the cache to make room for other data or to prepare for a shutdown.
  • Page 42: Shelf Raid Set Restrictions

    Chapter 2. RAID Array Controller There are some restrictions you must adhere to when creating a RAID set using the RAID 3000 shelf. The minimum and maximum number of drives required to support each RAID level is listed in Table 2–3. Table 2–3 Shelf RAID Set Restrictions RAID Level Min.
  • Page 43: Raid 0 Write

    RAID Array 3000 Controller Shelf Figure 2–5 RAID 0 Write Host Data Controller divides the data into chunksized units 1011 0001 1011 0110 1100 Striped data 0110 1010 1111 written to the array 1010 0101 0111 0101 0000 1010 0000...
  • Page 44: Raid 0+1

    Chapter 2. RAID Array Controller 2.6.2 RAID 1 RAID 1 (also known as mirroring or shadowing) takes data sent by the host and duplicates it on all the drives in an array. The result is a high degree of data availability, since you can lose all but one drive in the array and still have full access to your data.
  • Page 45: Raid 0+1 Example

    RAID Array 3000 Controller Shelf Figure 2–7 Diagram of RAID 0+1 Write Controller divides Host Data Striped data written the data into to half the drives chunksized units 1110 1101 1110 1011 1101 Striped data mirrored 1011 to the remaining drives...
  • Page 46: Raid 4

    Chapter 2. RAID Array Controller 2.6.4 RAID 4 RAID 4 (Figure 2–8) breaks up host data into chunks, calculates parity by per- forming an exclusive-or on the chunks, and then writes the chunks to all but one drive in the array and the parity data to the last drive. When the host requests data from the disk drives, the controller retrieves the chunks containing the ad- dressed data, reconstitutes the data from the chunks, and passes the data to the host.
  • Page 47: Raid 5

    RAID Array 3000 Controller Shelf In the event of a single drive failure, a RAID 4 array will continue to operate in degraded mode. If the failed drive is a data drive, writes will continue as normal, except no data will be written to the failed drive. Reads will reconstruct the data on the failed drive by performing an exclusive-or operation on the remaining data in the stripe and the parity for that stripe.
  • Page 48: Diagram Of A Raid 5 Write

    Chapter 2. RAID Array Controller Figure 2–9 Diagram of a RAID 5 Write Controller divides the Host Data data into chunksized units and calculates parity 1101 0111 1101 0111 0110 1110 Striped data and parity 0110 1110 1011 0001 written to the array 1011 0001 0010...
  • Page 49: Jbod

    RAID Array 3000 Controller Shelf While RAID 5 is ideally suited for applications with many, small I/O operations, there is no reason why it cannot function equally well for applications with large, sequential I/O operations. This makes RAID 5 an excellent all-purpose RAID level.
  • Page 50: Initialization

    Chapter 2. RAID Array Controller When one controller fails, the survivor will process all I/O requests until the failed controller is repaired and powered on. The subsystem will then return to its previous state (i.e., ACTIVE / ACTIVE or ACTIVE / PASSIVE). 2.8.1 Initialization During initialization, the firmware in the RAID 3000 verifies that both control- lers have consistent configurations including identical memory cache and system...
  • Page 51: Environmental

    RAID Array 3000 Controller Shelf Environmental The controller incorporates a set of on board sensors to detect abnormal operat- ing conditions that may affect data safety. 2.9.1 Backup Power Management The controller must be connected to the Uninterruptable power supply (UPS) to prevent the subsystem cache from being corrupted during unexpected losses of power.
  • Page 52: Installation Guidelines

    Installation and Maintenance This chapter describes how to install the Controller Shelf in a RETMA or metric-style storage cabinet and then make the cable connections to the UPS, Device Expansion Shelves and host system. The maintenance section describes how to interpret the status of the LEDs on the front panel of the Controller Shelf.
  • Page 53: Installing Shelves In The Cabinet

    RAID Array 3000 Controller Shelf Install the UPS below the shelves and as low as possible in the cabinet. Ensure there is a approximate two-inch gap between the bottom of the con- troller shelf and the UPS to allow cable routing between the front panel con- nectors and connectors at the back of the units.
  • Page 54: Recommended Single Expansion Shelf Installation

    Chapter 3. Installation and Maintenance Figure 3–1 Recommended Single Expansion Shelf Installation Device Expansion Shelf Controller Shelf SHR-1096 EK–SMCPQ–UG. C01 3–3...
  • Page 55: Recommended Controller Shelf Installation (Two Expansion Shelves)

    RAID Array 3000 Controller Shelf Figure 3–2 Recommended Controller Shelf Installation (Two Expansion Shelves) SHR-1097 3–4 EK–SMCPQ–UG. C01...
  • Page 56: Recommended Controller Shelf Installation (Three Expansion Shelves)

    Chapter 3. Installation and Maintenance Figure 3–3 Recommended Controller Shelf Installation (Three Expansion Shelves) SHR-1098 EK–SMCPQ–UG. C01 3–5...
  • Page 57 RAID Array 3000 Controller Shelf Figure 3–4 Recommended Installation (Four Expansion Shelves) SHR-1099 3–6 EK–SMCPQ–UG. C01...
  • Page 58: Shelf Support Mounting Kits And Installation Guides

    Chapter 3. Installation and Maintenance 3.2.1 Installing Shelf Supports After you determine the desired shelf slot locations in your cabinet, install the shelf support mounting kits supplied with the shelves. Shelf support mounting kits for the RETMA and metric style cabinets are included with each shelf as- sembly.
  • Page 59 RAID Array 3000 Controller Shelf 2. Determine the mounting location in your cabinet. 3. Install the left shelf support by aligning the bracket and cabinet rail holes and then securing the support to the cabinet using two screws (item 7, Figure 3–5).
  • Page 60: Installing Ups Brackets

    Chapter 3. Installation and Maintenance 8. Repeat step 7 to secure a shelf retainer bracket to the right shelf support. Place the Controller Shelf on the cabinet shelf supports and slide the shelf completely to the rear of the cabinet. 10.
  • Page 61: Ups Rack-Mount Bracket Mounting Hardware List

    RAID Array 3000 Controller Shelf Table 3–3 UPS Rack-mount Bracket Mounting Hardware List Cabinet Style Hardware Item Part Number RETMA (round hole) Screw 90-00063-39 U-Nut 90-07786-00 RETMA (square hole) Screw 90-40331-01 Cage Nut 90-11476-01 Washer 90-0664-00 Figure 3–6 shows the left and right-hand UPS bracket assemblies. Figures 3–7 and 3–8 illustrate the front and rear bracket mounting holes for both cabinet designs.
  • Page 62: Ups Rack-Mount Bracket Assemblies

    Chapter 3. Installation and Maintenance Figure 3–6 UPS Rack-mount Bracket Assemblies Figure 3–7 UPS Bracket RETMA and Metric Hole Locations (Front) EK–SMCPQ–UG. C01 3–11...
  • Page 63 RAID Array 3000 Controller Shelf 4. Pull and extend the rear bracket assembly until it reaches the hole mounting chan- nel at the rear of the cabinet and install cage nuts (or U-nuts) at the rear of the rail into the corresponding holes in the cabinet (see Figure 3–7). Extend the bracket be- yond rail and tighten the hardware to secure the bracket to the cabinet.
  • Page 64: Power And Scsi Cable Connection Procedures

    Chapter 3. Installation and Maintenance Power and SCSI Cable Connection Procedures This section contains the power and SCSI cabling procedures for a single or multiple Device Expansion Shelf subsystem installation. Each procedure de- scribes how to connect the Controller Shelf to the Device Expansion Shelve(s), the host system, the UPS, and the maintenance PC.
  • Page 65: Scsi Bus Target Addresses And Termination

    RAID Array 3000 Controller Shelf 3.3.1 SCSI Bus Target Addresses and Termination NOTE The SCSI bus address switch on the Controller Shelf device I/O module has been disabled. It does affect or control the SCSI bus addresses of the de- vices in the Device Expansion Shelves.
  • Page 66: Cabling A Single Device Expansion Shelf Subsystem

    Chapter 3. Installation and Maintenance 3.3.2 Cabling a Single Device Expansion Shelf Subsystem (See Figures 3–9 and 3–10) 1. Ensure the physical installation phase of installing and securing shelf brack- ets and shelves (including the UPS) has been accomplished and that the shelves are secured within the shelf bracket the shelf lock provided.
  • Page 67: Controller/Single Device Expansion Shelf Cabling Diagram

    RAID Array 3000 Controller Shelf 12. After the UPS has been set to the correct input voltage level, set the UPS low-battery warning option to five minutes (refer to UPS manual for instruc- tions). 13. This completes the Controller and Device Expansion Shelf cabling proce- dure.
  • Page 68: Ac Power Wiring Diagram

    Chapter 3. Installation and Maintenance Figure 3–10 AC Power Wiring Diagram Device Expansion Shelves 2, 3, and 4 DEVICE EXPANSION SHELF #1 CONTROLLER SHELF Host 0 I/O Module Gray Power Cords UPS Control (17-04729-01) AC Power Receptacles Black Power Cords AC Power Source SHR-1116...
  • Page 69: Cabling A Two Device Expansion Shelf Subsystem

    RAID Array 3000 Controller Shelf 3.3.3 Cabling a Two Device Expansion Shelf Subsystem (See Figures 3–10 and 3–11) 1. Ensure the physical installation phase of installing and securing shelf brack- ets and shelves (including the UPS) has been accomplished and that the shelves are secured within the shelf bracket the shelf lock provided.
  • Page 70: Controller/Two Device Expansion Shelf Cabling Diagram

    Chapter 3. Installation and Maintenance Figure 3–11 Controller/ Two Device Expansion Shelf Cabling Diagram DEVICE EXPANSION SHELF # 2 Personality I/O Module OFF ON SCSI Bus Termination Switch (S4) DEVICE EXPANSION SHELF # 1 Personality I/O Module 1 2 3 4 5 6 7 SCSI Bus Address Switch (S3) SCSI Cable...
  • Page 71 RAID Array 3000 Controller Shelf CAUTION To prevent possible damage to the equipment, the input voltage level of the UPS must be set to your specific line voltage before proceeding. Refer to the UPS manual and set the input level to your ac power source(s).
  • Page 72: Cabling A Three Device Expansion Shelf Subsystem

    Chapter 3. Installation and Maintenance 3.3.4 Cabling a Three Device Expansion Shelf Subsystem (See Figures 3–10 and 3–12) 1. Ensure the physical installation phase of installing and securing shelf brack- ets and shelves (including the UPS) has been accomplished and that the shelves are secured within the shelf bracket the shelf lock provided.
  • Page 73: Controller/Three Device Expansion Shelf Cabling Diagram

    RAID Array 3000 Controller Shelf Figure 3–12 Controller/ Three Device Expansion Shelf Cabling Diagram OFF ON 1 2 3 4 5 6 7 DEVICE EXPANSION SHELF # 3 Personality I/O SCSI Bus SCSI Bus Address Module Termination Switch (S3) Switch (S4)
  • Page 74 Chapter 3. Installation and Maintenance 13. Connect the UPS serial control cable (17-04729-01) from the UPS connector Controller Shelf host 0 I/O module to the like connector on the UPS. 14. Install jumper connector 12-49700-01 to the Controller Shelf UPS connector on the host 1 I/O module.
  • Page 75: Cabling A Four Device Expansion Shelf Subsystem

    RAID Array 3000 Controller Shelf 3.3.5 Cabling a Four Device Expansion Shelf Subsystem (See Figures 3–10 and 3–13) 1. Ensure the physical installation phase of installing and securing shelf brack- ets and shelves (including the UPS) has been accomplished and that the shelves are secured within the shelf bracket the shelf lock provided.
  • Page 76: Controller/Four Device Expansion Shelf Cabling Diagram

    Chapter 3. Installation and Maintenance Figure 3–13 Controller/ Four Device Expansion Shelf Cabling Diagram DEVICE EXPANSION SHELF # 4 Personality I/O Module OFF ON 1 2 3 4 5 6 7 DEVICE EXPANSION SHELF # 3 Personality I/O SCSI Bus SCSI Bus Address Module Termination...
  • Page 77 RAID Array 3000 Controller Shelf 13. Connect a 5-meter SCSI cable (BN37A-05) between the host-in connector on the Controller Shelf host 0 I/O module (bottom connector) and the corre- sponding connector on the host system. 14. Connect the maintenance serial control cable (17-04730-01) from the CTR 0 connector on the Controller Shelf host 0 I/O module to the corresponding connector on the maintenance PC.
  • Page 78: Controller Shelf Status Leds

    Chapter 3. Installation and Maintenance Controller Shelf Status LEDs The Controller Shelf is equipped with two front-panel LEDs (see Figure 3–14) that monitor the following error conditions: A shelf blower that is not operating An over-temperature condition A dc power problem External fault conditions Controller faults When the shelf is operating properly, the green power LED is on and the amber...
  • Page 79: Controller Leds

    RAID Array 3000 Controller Shelf Controller LEDs The LEDs on the front panel of the controller monitor host and disk channel ac- tivity and a controller fault condition. The reset button/LED flashes green ap- proximately once every second (heartbeat) to indicate that the controller is oper- ating normally.
  • Page 80: Controller Shelf Field Replaceable Units

    Chapter 3. Installation and Maintenance Figure 3–15 Controller Shelf Field Replaceable Units SHR-1052 Table 3–4 Controller Shelf Field Replaceable Units Item Qty. Part Number Description 30-48191-04 Power Supply, 180 W, 50/60 Hz, +5 V, +12V, 70-33523-01 RAID Controller 70-33525--01 Host I/O Module 70-33067-05 Device I/O Module 70-29761-07...
  • Page 81: Replacing A Host Or Device I/O Sbb

    RAID Array 3000 Controller Shelf 3.6.1 Replacing a Host or Device I/O SBB CAUTION When you remove an SBB, the airflow through the shelf is reduced. Always install the replacement unit immediately to prevent overheating. 1. Ensure the SCSI bus connected to the SBB is quiescent (no I/O activity).
  • Page 82: Replacing A Power Supply Sbb

    Chapter 3. Installation and Maintenance 3.6.2 Replacing a Power Supply SBB CAUTION When you remove a power supply, the airflow through the shelf is reduced. Always install the re- placement unit immediately to prevent overheat- ing. You can replace a dc power supply without affecting shelf operation using the following procedure: 1.
  • Page 83: Replacing The Raid Controller

    RAID Array 3000 Controller Shelf 3.6.3 Replacing the RAID Controller CAUTION When you remove the controller, the airflow through the shelf is reduced. Always install the re- placement unit immediately to prevent overheat- ing. 1. Ensure the SCSI bus connected to the SBB is quiescent (no I/O activity).
  • Page 84: Replacing The Ups

    Chapter 3. Installation and Maintenance 3.6.4 Replacing the UPS Proceed as follows to replace the UPS: 1. Ensure the UPS power switch is set to off. 2. Disconnect the shelf power cords from the rear receptacles on the UPS. 3. Disconnect the UPS power cord from the wall outlet. 4.
  • Page 85: Replacing A Blower Assembly

    RAID Array 3000 Controller Shelf If you can access the blowers from the rear of the cabinet, proceed as follows: 1. Use a Phillips-head screwdriver to remove the safety screw in the upper right corner or lower left corner of the blower (see Figure 3–18).
  • Page 86: Replacing The Controller Memory Cache Modules

    Chapter 3. Installation and Maintenance If you cannot access the blowers from the rear of the cabinet, proceed as follows: 1. Disconnect the cables from the front of the controller shelf and remove the shelf from the cabinet. 2. Use a Phillips-head screwdriver to remove the safety screw in the upper right corner or lower left corner of the blower.
  • Page 87: Controller Cache Modules

    RAID Array 3000 Controller Shelf 1. Power down the controller shelf first (via SWCC) and then the UPS. 2. Grasp the latches on the front of the controller and pull them forward until the con- troller disengages from the shelf (see Figure 3–17).
  • Page 88: Remove Installed Simm Modules

    Chapter 3. Installation and Maintenance Figure 3–21 Remove Installed SIMM Modules CAUTION Ensure the “side 1” side of the two replacement SIMMs is facing toward you when installing the modules in the following step. 5. Installed the two replacement memory modules by aligning the module and con- nector pins (check alignment guide in center of module) and gently pivot the mod- ule the main controller board until it snaps into place (see Figures 3–18 and 3–19).
  • Page 89: Install Replacement Modules

    RAID Array 3000 Controller Shelf Figure 3–22 Install Replacement Modules Figure 3–23 Pivot Module Down to Secure 3–38 EK–SMCPQ–UG. C01...
  • Page 90: Introduction

    The second con- troller is installed directly below the existing controller in the bottom controller slot of the RAID Array 3000 controller shelf. The installation procedure consists of adding two SIMM memory modules to the re- dundant controller and, depending on the option kit you are installing (see inventory below), one or two SIMM modules to the existing controller.
  • Page 91: Save Existing Configuration

    RAID Array 3000 Storage Subsystem Installing the Upgrade CAUTION To prevent an electrical discharge from damaging the SIMMs, always wear an ESD wrist or foot strap con- nected to a suitable ground when handling the memory modules. NOTE You can upgrade your firmware using the SCSI or net- work connection methods.
  • Page 92 Chapter 4. Second Controller Option Figure 4-1. Saving the Existing Configuration A saved configuration screen with a “Save to File” field appears as shown in Figure 4-2. The example in Figure 4-2 shows the file name as c:\config1. Enter your file name in the “Save to File” field and click on Save. EK–SMCPQ–UG.
  • Page 93: Update Firmware Command

    RAID Array 3000 Storage Subsystem Figure 4-2. Saved Configuration 4.2.2 Update Firmware CAUTION If the systems disk is on the RA3000, firmware cannot be upgraded with SWCC. Establish a temporary sys- tem disk on a disk drive outside the RA3000 and pro- ceed with these instructions or follow the alternative shown in Section 4.2.2.2.
  • Page 94: Firmware Update Dialog Box

    Chapter 4. Second Controller Option A window will appear (see Figure 4-4) asking you to specify the firmware file that you want to load. This file resides on the CD supplied with the controller kit option. You can easily identify Firmware software by its .fdi extension. Enter the .fdi file name (for example, D:\firmware\xxx.fdi), then click Start Update.
  • Page 95 RAID Array 3000 Storage Subsystem 5. Reset the controller by power cycling the RA3000 subsystem. You should see a "Flash Boot Utility... " banner, followed by instructions to type CTRL/C to abort. Press CTRL/C to abort the load sequence. A "FLASH Boot Utility Op- tions"...
  • Page 96: Install Two Simms

    Chapter 4. Second Controller Option 4.2.4 Install Two SIMMs into Second Controller 1. Install two of the SIMM modules into the second controller (make sure all SIMM modules are of the same type) by aligning the connector pins and inserting the modules into the SIMM module connectors as shown in Figure 4-5.
  • Page 97: Remove Controller From Top Slot

    RAID Array 3000 Storage Subsystem 4.2.5 Replace Existing Controller 1. Replace the existing controller (see Figure 4-7 to remove) with the new control- ler. Figure 4-7. Remove Controller from Top Slot SHR-1062 NOTE Ensure you install the new controller in the same slot as the existing controller removed in step 1 above.
  • Page 98: Saved Configuration

    Chapter 4. Second Controller Option 4.2.6 Restore Configuration To restore your configuration to the new controller: 1. Restart SWCC in the “Serial Mode” (refer to your RA3000 Getting Started Guide for instructions). 2. Select the Storage pull-down menu from the Toolbar, then choose Controller. 3.
  • Page 99: Restored Configuration Example

    RAID Array 3000 Storage Subsystem Figure 4-9. Restored Configuration Example NOTE Restoring the configuration in the following step may take up to 5 minutes. Be patient. 4. Enter the file name that you saved in Section 4.2.1 and click on Restore. 4.2.7 Update Firmware on Second Controller 1.
  • Page 100: Configuring A Dual Controller Installation For A Single Serial Port

    Chapter 4. Second Controller Option Configuring a Dual Controller Installation for a Single Serial Port This section describes how to configure your RA3000 storage system for dual con- troller operation when only one serial port is available on the host. If required, refer to your Getting Started guide for SWCC installation instructions.
  • Page 101 RAID Array 3000 Storage Subsystem 10. Restart the controllers by power cycling the RA3000 storage system. 11. Recheck the Rdnt Ctrlr Parameters. The controller Values should display Ac- tive/Passive. 12. Transfer the serial cable to the serial port on the top controller on the RA3000 and press Ctrl-Z.
  • Page 102 Chapter 4. Second Controller Option 14. You have now created one Virtual Device (JBOD) on the top controller. Discon- nect the serial cable from the top controller and reconnect the cable to serial port connector on the bottom (redundant) controller. 15.
  • Page 103 RAID Array 3000 Storage Subsystem 1. Select the “Environment” tab from the Controller Properties window. 2. Ensure the cabinet and UPS settings are set to ‘normal’. 3. Select the Cache tab from the “Controller Properties” window. The SIMMs pa- rameters must be identical between controllers. 4.

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