Frymaster Rethermalizer FGP55 Installation And Operation Manual
Frymaster Rethermalizer FGP55 Installation And Operation Manual

Frymaster Rethermalizer FGP55 Installation And Operation Manual

Frymaster rethermalizer installation and operation manual

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Non-CE &
Frymaster, a member of the Commercial Food Equipment Service Association, recommends
using CFESA Certified Technicians.
OCTOBER 2011
24-Hour Service Hotline 1-800-551-8633
*8195845A*

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Summary of Contents for Frymaster Rethermalizer FGP55

  • Page 1 Non-CE & Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. OCTOBER 2011 24-Hour Service Hotline 1-800-551-8633 *8195845A*...
  • Page 2 Please read all sections of this manual and retain for future reference. This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster Dean Factory Authorized Servicer (FAS) or other qualified professional should perform installation, maintenance, and repairs. Installation, maintenance, or repairs by unqualified personnel may void the manufacturer’s warranty.
  • Page 3 The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result from slips or contact with the hot oil. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak must be posted in a prominent location.
  • Page 4: Table Of Contents

    FGP55 SERIES RETHERMALIZER INSTALLATION AND OPERATION MANUAL INTRODUCTION FGP55 Series Rethermalizer Safety Information Computer Information Shipping Damage Claim Procedure Maintenance/Repair Information INSTALLATION INSTRUCTIONS General Service Personnel Installation Instructions Pre-Connection Preparations Converting to Another Type of Gas Boil-Out Instructions OPERATING INSTRUCTIONS Introduction Lighting Instructions Daily Checks and Services...
  • Page 5 Computer controller Control box Water by-pass switch, fuses and reset button under control box. Gas valve and drain handle on spark-module equipped unit. Position of standing pilot (arrow) on unit with that feature. FGP55 Component Identification Upper float switch. FGP 55 Housing for spark module on electronic ignition model and water solenoid.
  • Page 6 FGP55 Rethermalizer Sequence of Operation 1. Ensure the unit is properly installed. Check the following: a. Rethermalizer is level under the vent hood. b. Gas supply is connected properly with the proper gas type (natural or propane) with the correct size lines. Have the installer check for proper gas pressure and for gas leaks.
  • Page 7: Chapter 1: Introduction

    CHAPTER 1: INTRODUCTION 1.1 FGP55 Series Rethermalizer The Frymaster FGP55 is a hot water bath unit designed to rethermalize or reconstitute both refrigerated and frozen vacuum-bagged food products. The FGP55 is manufactured to operate on the type gas specified by the user, i.e., natural or propane gas. The instructions contained in this manual should be read thoroughly before attempting to operate this equipment.
  • Page 8: Computer Information

    Place parts orders directly with your local Frymaster Authorized Servicer. A list of Frymaster Factory Authorized Servicers (FAS’s) is located on the Frymaster website at www.frymaster.com. If you do not have access to this list, please contact the Frymaster Service Department at 1-800-551- 8633 or 1-318-865-1711.
  • Page 9 1.5 Maintenance/Repair Information (cont.) For non-routine maintenance or repairs, or for service information, contact your local Frymaster Authorized Servicer (FAS). Service information may also be obtained by calling the Frymaster Technical Services Department (1-800-551-8633). The following information will be needed in...
  • Page 10: Chapter 2: Installation

    Do not store or use gasoline or other flammable vapors and liquids in the vicinity of All installation and service on Frymaster equipment must be performed by qualified, certified, licensed, and/or authorized installation or service personnel.
  • Page 11: Service Personnel

    Frymaster equipment. 2. A list of Frymaster Factory Authorized Servicers (FAS’s) is located on the Frymaster website at www.frymaster.com.If you do not have access to this list, please contact Frymaster Dean Customer Service using the number listed on the front of this manual.
  • Page 12 2.3.1 General Installation Requirements (cont.) One of the most important considerations of efficient operation is ventilation. Make sure the equipment is installed so that products of combustion are removed efficiently, and that the kitchen ventilation system does not produce drafts that interfere with proper burner operation. The equipment flue opening must not be placed close to the intake of the exhaust fan, and the flue must never be extended in a “chimney”...
  • Page 13: Fcc Compliance

    Frymaster computers have been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. While these devices are verified as Class A devices, they have been shown to meet the Class B limits.
  • Page 14 Pre-Connection Preparations (cont.) For rethermalizers equipped with casters, there are no built-in leveling devices. The floor where the rethermalizer is to be installed must be level. Inlet water pressure must not exceed 80 PSI. A regulator must be installed between rethermalizer water inlet and water supply when pressure exceeds 80 PSI.
  • Page 15: Check For Gas Leaks

    This will prevent clogging of the burner orifices and control valve. 2. Open the gas supply to the fryer and check all piping, fittings, and gas connections for leaks. A soap-and-water solution should be used for this purpose. NEVER USE OPEN FLAME TO CHECK FOR GAS LEAKS.
  • Page 16: Converting To Another Type Of Gas

    Factory Authorized Service Center technician. Switching to a different type of gas without installing the proper conversion kit may result in fire or explosion! NEVER attach your fryer to a gas supply for which it is 2.6 Boil-Out Instructions Do not leave rethermalizer unattended. The boil-out solution may foam and overflow if rethermalizer is left unattended.
  • Page 17 2.6 Boil-Out Instructions (cont.) Boil the solution for no less than one hour. To remove deposits, scrub the sides of the vat with a long-handle, natural bristle brush, being careful not to damage the temperature- sensing probe. Do not allow the water level to drop below the level line in the vessel during boil-out operation (although AutoFill will maintain the proper solution level, always check during the boil-out procedure).
  • Page 18: Chapter 3: Operating Instructions

    FGP55 SERIES RETHERMALIZERS CHAPTER 3: OPERATING INSTRUCTIONS 3.1 Introduction The FGP55 rethermalizer is offered with a standing pilot with Piezo ignitor or electronic ignition. The unit is equipped with a low-level float switch, which allows ignition of the burners only after the proper water level is reached.
  • Page 19: Daily Checks And Services

    3.2 Lighting Instructions (cont.) Follow these instructions to light a unit with electronic ignition: 1. Turn the gas valve knob to the ON position. 2. Press the switch to turn the computer ON. If the vessel is not filled to the proper level with water, the AutoFill feature will add water to the proper level.
  • Page 20: Quarterly Checks And Services

    Daily Checks and Services (cont.) Clean the temperature probe and high-limit, located on the burner tube in the cook vessel. Using a Scotchbrite™ or similar mildly abrasive pad and a solution of detergent and water, clean the inside of the cookpot. Clean all food-contact surfaces with a proper dilution of a sanitizing detergent.
  • Page 21: Computer Operation

    3.5 Computer Operation ITEM Lighted Displays— display of various functions and operations. Power Switches— either switch turns power ON or OFF Program Lock and Temperature Check Switch— locks program in computer and/or displays vessel temperature when depressed. Programming Switch— used when reprogramming the computer memory.
  • Page 22: Programming The Fgp55 Cm-Iii.5 Computer

    3.5 Computer Operation (cont.) The FGP55 CM-III.5 computer has 10 programmable product buttons, a Simmer Mode switch, and a Boil Mode switch. The computer also has two Power switches. Either switch may be pressed to turn the unit ON or OFF. The product buttons are multi-functional.
  • Page 23 3.6 Programming the FGP55 CM-III.5 Computer (cont.) NOTE 2: The unit comes from the factory configured to display in degrees Fahrenheit. To toggle back and forth between Fahrenheit and Celsius, press the 1 6 5 8 by pressing the corresponding product buttons. Next, press the the new display option.
  • Page 24: Operating The Fgp55 Rethermalizer

    3.6 Programming the FGP55 CM-III.5 Computer (cont.) SH2 will appear. Program the length of the second stir time as above being sure that the time entered is greater than that for stir time "1" or else is "0". SH3 will appear. Program the length of the third stir time in the same manner as for stir times "1"...
  • Page 25: Temperature Display Options

    3.7 Operating the FGP55 Rethermalizer (cont.) If no stir times have been programmed, Stir will not appear during the rethermalizing cycle. To cancel the alarm, press the indicated product button. Pressing the product button twice while the alarm is active will cancel the rethermalizing cycle as well as the alarm.
  • Page 26 3.9 FGP55 Computer Display Messages (cont.) (four dashes) – Indicates that the water temperature is within the proper rethermalizing range (i.e., within ±11°F of setpoint). – Indicates that there is a heating problem. Call your local Factory Authorized Service Center or the 24-Hour Hotline (1-800-551-8633). –...
  • Page 27 THIS PAGE INTENTIONALLY LEFT BLANK...
  • Page 28: Service Hotline

    Frymaster, L.L.C., 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 FAX (Tech Support) 1-318-219-7135 SERVICE HOTLINE 819-5845A PRINTED IN THE UNITED STATES 1-800-551-8633 OCTOBER 2011...

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