Frymaster H20.5 SERIES Installation & Operation Manual
Frymaster H20.5 SERIES Installation & Operation Manual

Frymaster H20.5 SERIES Installation & Operation Manual

Electric fryers

Advertisement

Quick Links

Frymaster, a member of the Commercial Food Equipment Service Association, recommends
using CFESA Certified Technicians.
24-Hour Service Hotline 1-800-551-8633
JUNE 2003
*8195606*

Advertisement

Table of Contents
loading

Summary of Contents for Frymaster H20.5 SERIES

  • Page 1 Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. 24-Hour Service Hotline 1-800-551-8633 JUNE 2003 *8195606*...
  • Page 2 B prescrites dans la norme NMB-003 edictee par le Ministre des Communications du Canada. The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result from slips or contact with the hot oil.
  • Page 3 No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633. Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal the joint between the frypot.
  • Page 4: Table Of Contents

    H20.5 SERIES ELECTRIC FRYER TABLE OF CONTENTS INTRODUCTION General Safety Information Computer Information Shipping Damage Claim Procedure Computer Information INSTALLATION INSTRUCTIONS General Fryer Installation Power Requirements Frypot Boil-Out OPERATING INSTRUCTIONS Operating Fryers with Computer Magic III.5 Computers Programming the Computer Magic III.5...
  • Page 5: Introduction

    Read the instructions in this manual thoroughly before attempting to operate this equipment. This manual covers all H20.5 Series electric fryers. H20.5 Series electric fryers feature easy to clean, open frypots with tilt-up elements. The fryers are controlled by multi-product cooking computers and come in full-pot configurations.
  • Page 6: Computer Information

    H20.5 SERIES ELECTRIC FRYERS 1.3 Computer Information This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. While this device is a verified Class A device, it has been shown to meet the Class B limits.
  • Page 7: Service Information

    Serial Number _________________________ Voltage ______________________________ Nature of the Problem ___________________ ____________________________________ ____________________________________ 1.6 After Purchase In order to improve service, have the following chart filled in by the Frymaster/Dean Authorized Service Technician who installed this equipment. Authorized Service Technician/FASC Address...
  • Page 8: Service Personnel

    All authorized service personnel are required to be equipped with a complete set of service parts manuals and stock a minimum amount of parts for Frymaster/Dean equipment. A list of Frymaster/Dean Factory Authorized Service Centers (FASCs) was included with the fryer when shipped from the factory.
  • Page 9: Installation Instructions

    Section 1.7 of this manual) to install or otherwise service this equipment will void the Frymaster warranty and may result in damage to the equipment or injury to personnel. Where conflicts exist between instructions and information in this manual and local or national codes or regulations, installation and operation shall comply with the codes or regulations in force in the country in which the equipment is installed.
  • Page 10: Fryer Installation

    5. When the fryer is leveled in its final position, install the restraints provided with the unit to limit its movement so that it does not depend on or transmit stress to the electrical conduit or connection.
  • Page 11: Power Requirements

    Wiring diagrams are located inside 2.4 Frypot Boil Out Before the fryer is first used for cooking product, it should be boiled out to ensure that residue from the manufacturing process has been eliminated.
  • Page 12 H20.5 SERIES ELECTRIC FRYERS CHAPTER 2: INSTALLATION INSTRUCTIONS Also, after the fryer has been in use for a period of time, a hard film of caramelized vegetable oil will form inside the frypot. This film should be periodically removed by following the boil-out procedure.
  • Page 13: Equipment Setup And Shutdown Procedures

    H20.5 SERIES ELECTRIC FRYERS CHAPTER 2: INSTALLATION INSTRUCTIONS 2.5 Equipment Setup and Shutdown Procedures Setup Fill the frypot to the bottom OIL LEVEL line with vegetable oil before pressing the ON/OFF switch to the "ON" position. Failure to do so could damage the frypot.
  • Page 14: Operating Instructions

    Product and Coding Switches -- provides access to computer and programming functions. Programming Switch -- used when reprogramming the computer memory. Before turning on computer, ensure the fryer is filled with cooking oil/shortening or water. NEVER allow water to enter the Filtration System (if applicable). DESCRIPTION WARNING...
  • Page 15 H20.5 SERIES ELECTRIC FRYERS CHAPTER 3: OPERATING INSTRUCTIONS 3.1 Operating Fryers with Computer Magic III.5 Computers (cont.) 3.1.1 Equipment Setup and Shutdown Procedures Setup Fill the frypot to the bottom OIL LEVEL line with vegetable oil before pressing the ON/OFF switch to the "ON"...
  • Page 16 , indicating that the pot temperature is 21°F (12°C) or lower than the setpoint. d. " " indicating that the fryer temperature is in the cooking range. NOTE: For best results, do not cook product until the display reads "...
  • Page 17: Programming The Computer Magic Iii.5

    A. Check the cooking oil/shortening temperature at any time by pressing the the setpoint by pressing the B. During the idle periods, when the fryer is on but not in use, " displays on a single frypot computer. " turned on in a dual pot computer. If not, check actual temperature and setpoint.
  • Page 18 Enter "0" for no sensitivity. Press the Sensitivity adjusts computer-cooking time to compensate for the drop in cooking oil/shortening temperature when a basket of product is placed into the fryer. Sensitivity decreases or increases cooking time to counterbalance variances in product density, basket-load size, and initial temperature.
  • Page 19 Do not drain water or boil-out solution into the filtration system (if applicable). Irreparable damage will result and void the warranty. 1. Before switching the fryer "ON", close the frypot drain valve. Fill empty frypot with mixture of cold water and detergent. Follow detergent instructions when mixing.
  • Page 20 Step 3. 3.2.5 In-N-Out Burger CMIII.5 Programming Specifications In-N-Out Burger H20.5 fryer computers should be programmed to the following specifications: 4:45 5:00 5:15 5:30 5:45 6:00 There is no "Shake" or "Hold" time programmed for any buttons. "Sensitivity" settings for all buttons should be "2".
  • Page 21: Fallback Controller

    The white light on the front of the control panel will illuminate and the fryer will operate at a fixed temperature (Figure 2). Have the computer repaired or replaced as soon as possible.
  • Page 22: Preventative Maintenance

    4.1.1 Clean Inside and Outside of Fryer Cabinet- Daily Clean inside the fryer cabinet with a dry, clean cloth. Wipe all accessible metal surfaces and components to remove accumulated oil/shortening and dust. Clean outside the fryer cabinet, with a clean, damp cloth soaked with dishwashing detergent. Wipe with a clean, damp cloth.
  • Page 23 Frymaster recommends that a Frymaster filter cone holder and filter cone be used when a filter machine is not available. If you are using a Frymaster filter cone holder, be sure that the cone holder rests securely on the metal container.
  • Page 24: Operator Troubleshooting

    Although the chapter covers the most common problems reported, you may encounter problems that are not covered. In such instances, the Frymaster Technical Services staff will make every effort to help you identify and resolve the problem.
  • Page 25: Troubleshooting

    A. Plug power cord in and verify that B. Call FASC. C. If any of the components in the A. This fryer is equipped with a drain B. Call FASC. C. If the circuitry in the fryer control Corrective Action circuit breaker is not tripped.
  • Page 26 If you are not using solid shortening, the melt-cycle can be cancelled or bypassed. Refer to the separate Frymaster Fryer Controllers User's Manual for the procedure for canceling the melt-cycle for the particular controller installed on your fryer.
  • Page 27 Probable Causes CM III.5 computers may be programmed to display in either Fahrenheit or Celsius. Refer to the separate Frymaster Fryer Controllers User's Manual for instructions on changing the display. Verify that the drain valve is fully closed. The fryer will not function if the drain valve is not fully closed.
  • Page 28 Shut the fryer down and call FASC. The CM III.5 computer may be programmed for constant temperature display or countdown timer display. Refer to the separate Frymaster Fryer Controllers User's Manual for instructions on toggling between these display options. Corrective Action...
  • Page 29: Wiring Diagrams

    5.3 Wiring Diagrams 5.3.1 Wiring Diagram, Contactor...
  • Page 30 5.3.2 Wiring Diagram, Main...
  • Page 31: Parts List

    H20.5 SERIES ELECTRIC FRYERS CHAPTER 6: PARTS LIST 6.1 Cabinet Assemblies and Related Components...
  • Page 32 6.1 Cabinet Assemblies and Component Parts (cont.) ITEM PART # 900-2981 806-7714 806-8277 806-8295 806-8296 806-8297 900-2983 900-2984 900-5020 810-0658 809-0216 810-0275 809-0413 90007341 900-5457 809-0449 809-0545 824-0608 810-1422 810-1105 806-8298 806-8288 806-8287 * Not Illustrated 6.2 Casters and Associated Hardware ITEM PART # 826-0900...
  • Page 33 6.3 Component Box Assembly and Associated Hardware Solder non-terminal wires here To Computer...
  • Page 34 6.3 Component Box Assembly and Associated Hardware (cont.) ITEM PART # 806-8303 Box, Component 806-9495 Terminal Block 816-0217 Insulating Paper, Terminal Block 807-0979 Transformer, 208/240/12 VAC 50/60 Hz. 43VA 807-0680 Transformer, 208/240/24 VAC 50/60 Hz. 43VA 806-8469 Interface Board, Fallback Controller (Optional and Older Units) 806-7179 Sound Device 806-7965...
  • Page 35 6.4 Contactor Box and Related Components (cont.) ITEM PART # 807-0922 Holder, Buss Fuse HPS 807-2278 Fuse, KTK-R-20 20 Amp 807-0501 Fuse Block, 3-Pole 807-2464 Power Block, Delta 807-2240 Fuse, Buss 60 Amp, 300 VAC 900-5572 Back, Contactor Box 807-0070 Terminal, Ground Lug 900-5573 Box, Contactor...
  • Page 36 Control Panel Assemblies, Top Caps/Tilt Housings and Related Components ITEM PART # 824-0594 Tilt Housing 806-7713 Control Panel Assembly 823-2555 Top Cap 823-2568 Support, Top Cap COMPONENT...
  • Page 37 6.7 Frypot Assembly and Related Components...
  • Page 38 6.7 Frypot Assembly and Related Components (cont.) ITEM PART # 809-0417 Nut, ¼-20 Flange-Serrated 900-5851 Retainer, Insulation—Bottom 816-0275 Insulation, Side and Bottom 900-4100 Retainer, Insulation—Side 813-0070 Elbow, 90° 1-¼ NPT 813-0144 Nipple, 1-¼ x 2.5 NPT 810-1569 Valve, Drain—1.25 Gemini (Non-filter) 812-1226 Nipple, Drain-1-¼...
  • Page 39 6.8 Heating Elements and Related Components...
  • Page 40 6.8 Heating Elements and Related Components (cont.) ITEM PART # 806-8306 Tilt-Plate Assembly 807-1025 Bushing, 3/8-Split 807-2534 Probe, Temperature 807-2557 Element, Heating 10.25 kW—208V 807-2637 Element, Heating 10.25 kW—240V 809-0567 Ty-wrap, metal 810-1233 Handle, Lift 910-5022 Bracket, Element Probe 910-2042 Clamp, Element 823-2534 Support, Element...
  • Page 41 THIS PAGE INTENTIONALLY LEFT BLANK...
  • Page 42 Frymaster, L.L.C., 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 (Tech Support) 1-318-219-7135 *8195606* SERVICE HOTLINE PRINTED IN THE UNITED STATES 1-800-551-8633 JUNE 2003...

Table of Contents