Frymaster FPHD65 Installation & Operation Manual
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Frymaster FPHD65 Installation & Operation Manual

Frymaster FPHD65 Installation & Operation Manual

Decathlon series gas fryer
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- DEAN D, SCFD, and CFD Models
- DEAN HD and SCFHD Models
- FRYMASTER FPD65 and FPHD65 Models
Please read all sections of this manual and retain for future reference.
Dean, a member of the Commercial Food Equipment Service Association, recommends using
CFESA Certified Technicians.
PRINTED IN
THE UNITED STATES
OF AMERICA
24-Hour Service Hotline 1-800-551-8633
NON-CE &
*8195698*
MAY 2007

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  • Page 1 - DEAN D, SCFD, and CFD Models - DEAN HD and SCFHD Models - FRYMASTER FPD65 and FPHD65 Models Please read all sections of this manual and retain for future reference. Dean, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians.
  • Page 2 This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster and Dean Factory Authorized Service Center (FASC) or other qualified professional should perform installation, maintenance, and repairs. Installation, maintenance, or repairs by unqualified personnel may void the manufacturer’s warranty. See Chapter 1 of this manual for definitions of qualified personnel.
  • Page 3 If a flexible gas line is used, an additional restraining cable must be connected at all The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak must be posted in a prominent location.

  • Page 4: Table Of Contents

    Principles of Operation Rating Plate Pre-Installation Air Supply and Ventilation Equipment Installed at High Altitudes INSTALLATION Installing the Fryer Leveling the Fryer (Fryers equipped with legs only) Installing Casters and Legs Gas Connections Gas Specifications Gas Adjustment Gas Conversion Procedures Electrical Connections...
  • Page 5 High Efficiency Decathlon (HD) Series Gas Fryers Installation & Operation Manual TABLE OF CONTENTS (CONT.) FRYER OPERATIONS Initial Start-up Boil-Out Procedure Final Preparation CONTROLLER OPERATING INSTRUCTIONS Operating Instructions: Electronic Thermostat Controller Electronic Thermostat Controller/Computer with Back-Up Thermostat FILTRATION General Filter Preparation...

  • Page 6: Installation

    European Union (EU) for sale or installation in EU countries. Information regarding this fryer is for non-members of the EU only. This manual is applicable to and valid for all Dean Decathlon gas units sold in English- speaking countries, including those in the European Union.

  • Page 7: Service Information

    HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1.4 Service Information Call the Dean Service Hotline, 1-800-551-8633, for the location of your nearest factory authorized service center. To assist you more efficiently, always provide the service technician with the model number, gas type, serial number, and the nature of the problem.

  • Page 8: Service Personnel

    Dean equipment. A list of Dean Factory Authorized Service Centers (FASCs) was included with the fryer when shipped from the factory. Failure to use qualified service personnel will void the Dean warranty on your equipment.

  • Page 9: Important Information

    Carefully roll the unit down the ramps from the front (cooking side). E. Remove all plastic skin from sides, front, and doors of the fryer(s). Failure to do this prior to initial fryer operation will make it very difficult to remove later.

  • Page 10: Product Description

    DANGER Building codes prohibit a fryer with its open tank of hot oil/shortening from being installed beside an open flame of any type, including those of broilers and ranges.

  • Page 11: Rating Plate

    This is attached to the inside front door panel. Information provided includes the model and serial number of the fryer, BTU/hr input of the burners, outlet gas pressure in inches W.C. and whether the unit has natural or propane gas orifices.

  • Page 12: Air Supply And Ventilation

    C. A commercial, heavy-duty fryer must vent its combustion wastes to the outside of the building. A deep-fat fryer must be installed under a powered exhaust hood, or an exhaust fan must be provided in the wall above the unit, as exhaust gas temperatures are approximately 800-1000°F (427-538°C).

  • Page 13: Equipment Installed At High Altitudes

    CHAPTER 2: IMPORTANT INFORMATION 2.7 Air Supply and Ventilation (cont.) D. Do not place the fryer’s flue outlet directly into the plenum of the hood, as it will affect the gas combustion of the fryer. E. Never use the interior of the fryer cabinet for storage or store items on shelving over or behind the fryer.

  • Page 14: Installation

    A. Initial Installation: If the fryer is installed with legs, do not push the fryer to adjust its position. Use a pallet or lift jack to lift the fryer slightly, and then place the fryer where it is to be installed.

  • Page 15: Installing Casters And Legs

    HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS 3.3 Installing Casters and Legs A. Install casters and/or legs near where the fryer is to be used, as neither is secure for long transit. Decathlon Series gas fryers cannot be curb-mounted and must be equipped with either legs or casters provided.

  • Page 16: Gas Connections

    FASC should be contacted immediately to rectify the problem. The gas supply (service) line must be the same size or greater than the fryer inlet line. This fryer is equipped with a ¾" (22 mm) male inlet. The gas supply line must be sized to accommodate all the gas-fired equipment that may be connected to that gas supply.
  • Page 17 C. Regulating Gas Pressure: The fryer and shut-off valve must be disconnected from the gas supply during any pressure testing of the system.
  • Page 18 F. Only qualified service personnel should make adjustments to the regulators. G. Orifices: The fryer can be configured to operate on any available gas. The correct safety control valve, appropriate gas orifices, and pilot burner are installed at the factory. While the valve can be adjusted in the field, only qualified service personnel should make adjustments with proper test equipment.

  • Page 19: Australian Requirements

    HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS 3.5 Gas Connections (cont.) Do not attach accessories to this fryer unless fryer is secured from tipping. Personal 2. The fryer must be restrained by means independent of the flexible coupling or connector in order to limit the movement of the fryer. Restraining brackets are located on the back panel of the fryer for the attachment of restraints.

  • Page 20: Gas Conversion Procedures

    Section 1.6 of this manual. Contact factory with the following information when performing conversions: • Fryer Serial Number • Gas Type • Fryer Model Number • Operating Altitude Conversions can only be executed by qualified, factory-authorized personnel.

  • Page 21: Electrical Connections

    DO NOT CUT, REMOVE, OR OTHERWISE BYPASS THE GROUNDING The rating plate and wiring diagram are located inside the front door. The fryer is equipped with a 120VAC single-phase 60-hertz system (Domestic), or 230VAC single-phase 50-hertz system (International/CE).

  • Page 22: Fryer Operations

    Typical high-limit/sensor probe locations and mounting hardware. Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal the joint between the frypot. Banging fry baskets on the strip to dislodge shortening will distort the strip, adversely affecting its fit.
  • Page 23 Dean Industries warranty. The inlet pipe at the lower rear of the fryer brings incoming gas to the pilot safety control valve, then to the pilot and main burners. The pilot is located high in the cabinet center, at the base of the frypot.

  • Page 24: Boil-Out Procedure

    Never leave the fryer unattended during the boil-out process. If the boil-out solution boils over, turn the fryer off immediately and let the solution cool for a few minutes before resuming the process. To lessen the chance of boil over, turn the fryer’s gas valve knob to the PILOT position occasionally.
  • Page 25 C. Filtration/Boil-Mode equipped fryers: Turn fryer power switch to "ON". Press the fryer- reset switch (if applicable). Turn the boil-out switch "ON". If the pilot and main burner go out, the fryer(s) MUST be left completely shut down at D. The main burner will ignite.

  • Page 26: Final Preparation

    NEVER set a complete block of solid shortening on top of heating tubes. To do so will damage the heating tubes and frypot, and void the warranty. A. When using a liquid shortening, fill the fryer to the bottom OIL LEVEL line scribed into the back of the frypot.
  • Page 27 HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4.3 Final Preparation (cont.) D. Operating Thermostat: Turn the burners "ON" for about 10 seconds, "OFF" for a minute, etc., until the shortening is melted. If you see smoke coming from the shortening while melting this way, shorten the "ON"...

  • Page 28: Controller Operating Instructions

    The potentiometer knob is turned to the desired temperature setting, similar to a standard thermostat. Various switch options for the controller are available, based on fryer options at the time of order. Typical switch options are illustrated below.
  • Page 29 CHAPTER 5: CONTROLLER OPERATING INSTRUCTIONS 5.1 Operating Instructions: Electronic Thermostat Controller (cont.) FRYER POWER SWITCH – This switch turns the fryer on and off. When the power switch is in the "ON" position, the indicator light will be lit when calling for heat.
  • Page 30 – the breaker is in line between the filter switch and the pump. Ensure filter power is off prior to resetting or replacing. 5 AMP (115VAC) or 2 AMP (230VAC) FUSE – each fryer circuit is protected by a 5 amp (115VAC) or 2 amp (230VAC) fuse located under the control panel.

  • Page 31: Filtration

    The following procedures apply to all fryers equipped with SUFF/UFF filter systems. Filter system design depends on the frying system configuration (single or multi-batteried systems- see photos below). Typical Under Fryer Filter (UFF) installed in a multi-batteried frying system. WARNING operational procedures.

  • Page 32: Chapter 6: Installation And Operation

    SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: INSTALLATION AND OPERATION Filter Preparation On initial installation and before each use, clean the filter: a. remove all loose parts from the filter, wash the filter pan and all accessories in hot, soapy water, and dry thoroughly. 6.2.1 Filter Unit Types FILTER PAPER AND HOLD DOWN RING Filter paper is held in place by a hold-down ring.
  • Page 33 SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: INSTALLATION AND OPERATION 6.2.1 Filter Unit Types (cont.) FILTER LEAF A filter leaf is a fine mesh screen which is reusable and takes the place of disposable paper. Oil moves through the leaf, leaving behind impurities. 1.
  • Page 34 SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: INSTALLATION AND OPERATION 6.2.2 Assembling the Filter FILTER PAPER AND HOLD DOWN RING 1. Place the support grid in the bottom of filter pan. 2. Put one filter paper sheet on top of the support grid. Be sure the paper covers the filter pan bottom and laps two inches onto the pan wall.
  • Page 35 SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: INSTALLATION AND OPERATION 6.2.2 Assembling the Filter (cont.) 4. Sprinkle 8 ounces (227g) of filter powder on the filter sheet. Ensure the powder covers the filter paper evenly. 5. Place the crumb screen in the filter pan. Allow the crumb screen to rest on the top edges of the hold-down ring.
  • Page 36 CHAPTER 6: INSTALLATION AND OPERATION 6.2.2 Assembling the Filter (cont.) FILTER LEAF 1. Remove the filter pan from the fryer by pulling out on the filter pan handle. 2. Remove the filter pan lid picking it up off of the pan.
  • Page 37 SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: INSTALLATION AND OPERATION 6.2.2 Assembling the Filter (cont.) 7. Sprinkle 8 ounces (227g) of filter powder on the filter leaf. Ensure the powder covers the mesh evenly. 8. Replace the crumb tray in the pan after filter powder application.

  • Page 38: Daily Filter Operation

    CHAPTER 6: INSTALLATION AND OPERATION 6.2.3 Installing the Filter 10. Slide the filter inside the fryer cabinet. Ensure the male-female pickup tubes are fully engaged. Ensure the filter pan opening is directly under the center dump tube. Daily Filter Operation Use caution and wear proper protective clothing.
  • Page 39 CHAPTER 6: INSTALLATION AND OPERATION 6.3.2 Filtering Tools Assemble tools to be used for filtering. These are supplied with the filter starter kit included with the fryer/filter system: • Frypot/Filter Brush - used to clean frypot and filter pan sides and bottom, heating elements, and to dislodge sediment during filtration or oil change.

  • Page 40: Operating The Filter

    (~350°F/ ~177°C). 1. Ensure the filter pan assembly is prepared as described in Section 6.2.1, Assembling the Filter, and ensure fryer is turned off. 2. Remove fry baskets from frypot and skim any large debris from the oil.
  • Page 41 SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: INSTALLATION AND OPERATION 6.4.1 Pan Preparation and Operation (cont.) 4. After ensuring the filter pan is correctly positioned under the drain tubes, move the red handle to the open position (right) to drain the frypot into the filter pan. Drain ONLY one frypot at a time.
  • Page 42 8. After the filter cycle is complete, close the drain valve (push the red handle to the left until it stops) and allow the fryer to refill (see Step 4 above for additional reference). Clean all sediment and suspended particles from the burner tubes and frypot as the oil begins to circulate.
  • Page 43 11. Replace the frypot grid, using care not to splash hot oil. Turn the fryer on. Allow the oil to bubble for 10-15 seconds to ensure evacuation of all oil in the return lines.

  • Page 44: Chapter 5: Under Fryer Filter (Suff/Uff) Filtration

    Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal the joint between the fry vessels. Banging fry baskets on the strip to dislodge shortening will distort the strip, adversely affecting its fit.
  • Page 45 The hose attaches to a no quick-disconnect on the bottom front of the fryer and is controlled using a toggle switch on the fryer control panel. 1. Ensure the oil is at operating temperature (~350°F/~177°C).
  • Page 46 (red handle) and press the wand/disposal switch to OFF. Allow hose/wand to drain into the filter pan. 6. Disconnect the hose/wand from the fryer. 6.5 Complete Filtering 1. Refill the frypot by pulling the yellow handle to open the oil-return valve (this activates the filter pump automatically).

  • Page 47: Preventative Maintenance

    7.2 Weekly A. Completely drain the oil from the fryer into a metal stockpot of sufficient size to safely hold the entire contents of the frypot for disposal. Do not use a glass or plastic container.

  • Page 48: Periodic/Annual

    DO NOT let water splash into the tank of hot oil. It will splatter and can cause severe All stainless steel fryer cabinet parts should be wiped regularly with hot, soapy water during the day, and with a liquid cleanser designed for stainless steel at the end of each day.

  • Page 49: Troubleshooting

    HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 8: TROUBLESHOOTING Hot shortening will cause severe burns. Never attempt to move this appliance when filled with hot shortening or to transfer hot shortening from one container to another. This equipment should be unplugged when servicing, except when electrical circuit tests are required.

  • Page 50: Main Burner Malfunctions

    HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 8: TROUBLESHOOTING 8.1 Pilot Burner Malfunction (cont.) C. Pilot flame of proper size, but is unstable. Flame wavers and does not envelope the thermocouple completely at all times. Check for drafts that might be caused by air conditioning equipment or make-up air apparatus.
  • Page 51 1. Incorrect location of sensor probe or defective temperature sensor. Loose wiring/wire connection. E. Fryer shortening temperature cannot be controlled; fryer runs at high-limit temperature. Defective operating thermostat or temperature probe; Call Authorized Service Agent. 8.3 Electronic Thermostat Controller Calibration The electronic thermostat controller maintains a specific cooking temperature through a sensing probe mounted in the frypot.
  • Page 52 Dean, 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-688-2200 FAX (Tech Support) 1-318-219-7135 SERVICE HOTLINE PRINTED IN THE UNITED STATES 1-800-551-8633 819-5698 MAY 2007...

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