Frymaster CF SERIES FMCF Installation And Operation Manual

Cf series gas fryers

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Series FMCF, FMCFE, FMCFEC,

MJCF, MJCFE, MJCFEC, KJ3FC,

JCFX, J3F & J65X.

NON-CE &

Frymaster, a member of the Commercial Food Equipment Service Association, recommends

using CFESA Certified Technicians.

24-Hour Service Hotline 1-800-551-8633

PRINTED IN

*8195613*

THE UNITED

www.frymaster.com

STATES

Email: service@frymaster.com

June 2009

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Summary of Contents for Frymaster CF SERIES FMCF

Page 1 Series FMCF, FMCFE, FMCFEC, MJCF, MJCFE, MJCFEC, KJ3FC, JCFX, J3F & J65X. NON-CE & Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. 24-Hour Service Hotline 1-800-551-8633 PRINTED IN *8195613* THE UNITED www.frymaster.com STATES Email: service@frymaster.com...
Page 2 No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the Frymaster/Dean Service Hotline at 1-800-551-8633. NOTICE NOTICE NOTICE TO U.S.
Page 3 If a flexible gas line is used, an additional restraining cable must be connected at all The front ledge of the fryer is not a step! Do not stand on the fryer. Serious injury can result Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak must be posted in a prominent location.
Page 4: Table Of Contents
Filter Magic II Filtration System Operation ...4-3 Preparing the Filter Unit for Use and/or Changing Filter Paper...4-3 Operation of the Filter Unit ...4-6 CHAPTER 5: Preventive Maintenance Fryer Preventive Maintenance Checks and Services...5-1 Daily Checks and Services ...5-1 Weekly Checks and Services...5-2 Quarterly Checks and Services...5-2 Semi-Annual Checks and Services...5-5...
Page 5: Chapter 1: Introduction
Parts orders must be placed directly with your local FASC or distributor. Included with fryers when shipped from the factory is a list of Frymaster FASCs. If you do not have access to this list, contact the Frymaster Technical Service Department at 1-800-551-8633 or 1-318-865-1711.
Page 6: Safety Information
1.3 Safety Information Before attempting to operate your unit, read the instructions in this manual thoroughly. Your fryer is equipped with two automatic safety features: • High temperature detection shuts off gas to the burner assembly should the controlling thermostat fail.
Page 7: Equipment Description
Fryers equipped with built-in filtration systems are shipped completely assembled. Fryers without built-in filtration require installation of legs or optional casters at point of use. All fryers are shipped with a package of standard accessories. Each fryer is adjusted, tested, and inspected at the factory before crating for shipment.
Page 8: Installation, Operating, And Service Personnel
Frymaster equipment parts. A list of Frymaster Factory Authorized Service Centers (FASC) was included with the fryer when it was shipped from the factory. Failure to use qualified service personnel will void the Frymaster...
Page 9: Shipping Damage Claim Procedure
1.8 Shipping Damage Claim Procedure Your Frymaster equipment was carefully inspected and packed before leaving the factory. The transportation company assumes full responsibility for safe delivery upon acceptance of the equipment for transport. What to do if your equipment arrives damaged: 1.
Page 10: Chapter 2: Installation Instructions
Failure to use qualified, licensed, and/or authorized installation or service personnel (as defined in Section 1.7 of this manual) to install, convert to another gas type or otherwise service this equipment will void the Frymaster warranty and may result in damage to the equipment or injury to personnel.
Page 11 (450 mm) should be maintained between the flue outlet and the lower edge of the grease filter. " Frymaster recommends that the minimum distance be 24 in. (600 mm) from the flue outlet to the bottom edge of the filter when the appliance consumes more than 120,000 BTU per hour.
Page 12 Frymaster computers have been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. While these devices are verified as Class A devices, they have been shown to meet the Class B limits.
Page 13: Caster/Leg Installation
2.3 Pre-Connection Preparations Do not connect this appliance to the gas supply before completing each step in this After the fryer has been positioned under the fry station exhaust hood, ensure the following has been accomplished: 1. Adequate means must be provided to limit the movement of fryers without depending upon the gas line connections.
Page 14 3. Level fryers equipped with legs by screwing out the legs approximately 1 inch, and then adjust them so that the fryer is level and at the proper height in the exhaust hood. Frymaster recommends that the minimum distance from the flue outlet to the bottom edge of the filter be 24 inches (600 mm) when the appliance consumes more than 120,000 BTU per hour.
Page 15: Connection To Gas Line
½ PSIG (3.45 kPa, 13.84 inches W.C.) or greater to avoid damage to the fryer’s gas tubes and gas valve(s). The CF Series fryer has received the CE mark for the countries and gas categories indicated in the table below.
Page 16 2. Open the gas-supply valve to the fryer and check all piping, fittings, and gas connections for leaks. A soap and water solution should be used for this purpose.
Page 17: Converting To Another Gas Type
CHAPTER 2: INSTALLATION INSTRUCTIONS 3. Close the fryer drain valve and fill the frypot with water and boil-out solution to the bottom OIL- LEVEL line at the rear of the frypot. Light the fryer and perform the boil-out procedures that are described in the "Lighting Instructions"...
Page 18 Section 1.7 of this manual. Non-CE Gas Conversion Instructions Call Frymaster Service (1-800-551-8633) to determine the conversion kit appropriate for your configuration and altitude. Contact your local FASC to order the kit and arrange for installation. 1. Between G20- and G25-type Natural Gas, adjust the gas pressure at the regulator. (Refer to the CE Standard Burner Manifold Gas Pressure Chart.) Do not change the orifice or pilot.
Page 19 CF SERIES GAS FRYERS CHAPTER 2: INSTALLATION INSTRUCTIONS The following gas-conversion components and kits are available from your FASC: CE Only: Propane (G31) to Natural (G20/G25) Regulator only: P/N 810-1292 Pilot, regulator, and orifices kit: P/N 826-1478 Natural (G20/G25) to Propane (G31) Regulator only: P/N 810-1292 Pilot, regulator, and orifices kit: P/N 826-1204 Non-CE Only:...
Page 20: Chapter 3: Operating Instructions
The cooking oil/shortening capacity of the CF Series fryer is 80 pounds (43 liters) at 70°F (21°C). Before lighting the fryer, make sure the fryer is OFF and the frypot drain valve is closed. Remove the basket support rack, if installed, and fill the frypot to the bottom OIL-LEVEL line.
Page 21 5 minutes, and then rotate the gas valve knob to the PILOT position (see Figure 1). Figure 1 2. Push the knob in and light the pilot. (If the fryer is equipped with a piezo ignitor, repeatedly press the piezo ignitor button while depressing the gas valve knob until the pilot lights.) Continue to hold the knob in for about 60 seconds after the flame appears on the pilot.
Page 22 5 minutes then repeat this step. PLACING THE FRYER INTO OPERATION If this is the first time the fryer is being used after installation, refer to Section 3.2, Boiling-Out the Frypot. (non-KFC co-branded locations) For units equipped with Thermostat Controls (non-KFC co-branded locations) Place the Melt Cycle switch (if so equipped) to the ON position.
Page 23: Boiling-Out The Frypot
PILOT. Allow the solution to set for 30 minutes. Turn the fryer back on and allow the solution to come to a boil. Turn gas valve knob to OFF and allow solution to set for 30 minutes.
Page 24 8. After the solution simmers for 1 hour [all except Thermostat or Solid State (Analog) Controller- See Step #2], turn the fryer off, allow the solution to cool, and then add 2 gallons (8 liters) of cold water and stir. Drain the solution into a suitable container and clean the frypot thoroughly.
Page 25: Shutting The Fryer Down
(if the fryer is so equipped). When shutting the fryers down at closing time, place the fryer power switch in the OFF position, place the gas valve in the OFF position, and put the frypot covers in place (if the fryer is so equipped).
Page 26: Chapter 4: Filtration Instructions
If the fryer is not equipped with built-in filtration, the oil must be drained into another suitable container. For safe, convenient draining and disposal of used oil, Frymaster L.L.C. recommends the use of the Frymaster shortening disposal unit (SDU). The SDU is available through your local distributor.
Page 27 CHAPTER 4: FILTRATION INSTRUCTIONS If you are using a Frymaster filter cone holder, be sure that the cone holder rests securely on the metal container. 3. Open the drain valve slowly to avoid splattering. If the drain valve becomes clogged with food particles, use the Fryer’s Friend (poker-like tool) to clear the blockage.
Page 28: Filter Magic Ii Filtration System Operation
CF SERIES GAS FRYERS CHAPTER 4: FILTRATION INSTRUCTIONS 4.2 Filter Magic II Filtration System Operation The Filter Magic II filtration system allows the oil in one frypot to be filtered while the other frypots in a battery remain in operation. Improper filter support screen placement, improper filter paper placement and incorrect filter powder use are the major causes of system malfunction.
Page 29 CHAPTER 4: FILTRATION INSTRUCTIONS 4.2 Filter Magic II Filtration System Operation (cont.) 3. Wipe any debris and excess oil from the bottom of the pan. The paper must lay flat and seal around the edges for proper filtration. Replace the filter paper support screen removed in Step 2.
Page 30 CHAPTER 4: FILTRATION INSTRUCTIONS 4.2 Filter Magic II Filtration System Operation (cont.) 6. Sprinkle filter powder over the filter paper. For powder quantity, see the filter powder manufacturer’s instructions. 7. Replace the crumb tray in the filter pan. 8. Install the filter into the cabinet. Ensure the pan connection securely connects to the cabinet connection.
Page 31: Operation Of The Filter Unit
DO NOT hammer on the drain valve with the cleanout rod or other objects. Damage to the ball inside will result in leaks and will void the Frymaster warranty. 2. When the frypot is empty, use a long- handled, stiff brush to remove sediment from the sides of the frypot.
Page 32 5 minutes. 5. After the oil is filtered, close the drain valve and allow the fryer to refill. When bubbles appear in the oil, allow the filter to run 10 to 12 seconds longer to clear the lines and...
Page 33 CHAPTER 4: FILTRATION INSTRUCTIONS 5. Remove the Power Shower and allow it to drain. Ensure the drain valve is fully closed (arrow). Turn the fryer ON and allow the oil to reach setpoint. NOTE: Ensure the fryer drain valve is fully closed before turning the fryer on.
Page 34: Chapter 5: Preventative Maintenance
Filter Oil The oil used in your fryer should be filtered at least once every day (more often if the fryer is in constant use). Refer to Chapter 4, Filtration Instructions, for details.
Page 35: Weekly Checks And Services
300°F (149°C), stop the stopwatch or record the time. Clean Float Switch and Shaft If the fryer is equipped with a float switch, the float switch will need to be cleaned on a regular basis to ensure proper operation.
Page 36 If your fryer is not equipped with the built-in Filter Magic II Filtration system, the oil must be drained into another suitable container. For safe, convenient draining and disposal of used oil, Frymaster recommends the use of our shortening disposal unit (SDU). The SDU is available through your local distributor.
Page 37 Check Computer Magic III Set Point Accuracy (NOTE: This check applies only to units equipped with Computer Magic III.5 Controllers.) 1. Insert a good-grade thermometer or pyrometer into the oil, with the end touching the fryer temperature probe. 2. When the computer displays (indicating that the frypot contents are within the cooking range), press the display the temperature of the cooking oil or shortening as sensed by the temperature probe.
Page 38: Semi-Annual Checks And Services
(located inside the cabinet at the back) are present and in good condition. NOTE: With fresh paper and properly installed O-rings, the system should refill the fryer in 2 to 3 minutes. Immediately after each use, drain the Power Shower completely. If you suspect blockage, unscrew the clean-out plugs at each corner of the frame.
Page 39: Annual/Periodic System Inspection
5.3 Annual/Periodic System Inspection This appliance should be inspected and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program. Frymaster recommends that this appliance be inspected at least annually by a Factory Authorized Service Technician as follows: Fryer •...
Page 40 CHAPTER 5: PREVENTATIVE MAINTENANCE Built-In Filtration System • Inspect all oil-return and drain lines for leaks and verify that all connections are tight. • Inspect the filter pan for leaks and cleanliness. If there is a large accumulation of crumbs in the crumb basket, advise the owner/operator that the crumb basket should be emptied into a fireproof container and cleaned daily.
Page 41: Chapter 6: Operator Troubleshooting
If you are in doubt as to the proper action to take, do not hesitate to call the Frymaster Technical Service Department or your local Frymaster Factory Authorized Service Center for assistance.
Page 42: Troubleshooting Fryers With Solid State (Analog), Digital, Or Cm Iii.5 Controllers
D. Verify that the gas line connections are properly connected, that any cutoff valves between the fryer and the gas main are open, and that the main gas cutoff valve is open. E. If available, substitute controller known to be good for suspect controller.
Page 43 C. Failed controller. come on at all. A. Burner is not lit. Heating mode indicator is on but fryer is not heating properly. B. Failed controller. CF SERIES GAS FRYERS B. If available, substitute controller known to be good for suspect controller (see Section 6.6).
Page 44: Troubleshooting Fryers With Thermostat Controls
CORRECTIVE ACTION resetting the thermal overload switch, the pump was overheated.
Page 45 6.4 Troubleshooting the Built-In Filtration System (cont.) PROBLEM PROBABLE CAUSES B. Failed filter handle microswitch. Test: If this is a multi-pot fryer, attempt to operate the pump using a different handle. If the pump starts, the handle microswitch is out of alignment or has failed.
Page 46 CHAPTER 6: OPERATOR TROUBLESHOOTING 6.4 Troubleshooting the Built-In Filtration System (cont.) PROBLEM PROBABLE CAUSES B. Improperly installed or prepared filter pan components. Test: Close the drain valve. Move the filter handle to the OFF position, pull the filter pan (and Power Shower, if so equipped) from the unit.
Page 47: Troubleshooting Abnormal Burner Operation
B. Remove and clean vent tube and reinstall. C. Call FASC to replace gas valve. Shut the fryer down and clean the gas valve vent tube in accordance the instructions on Page 5-5 of this manual. CORRECTIVE ACTION...
Page 48: Replacing The Controller Or Controller Wiring Harness
CHAPTER 6: OPERATOR TROUBLESHOOTING 6.6 Replacing the Controller or Controller Wiring Harness 1. Disconnect the fryer from the electrical supply. 2. The controller bezel is held in place by tabs at the top and bottom. Slide the bezel up to disengage the lower tabs.
Page 49 THIS PAGE INTENTIONALLY LEFT BLANK...
Page 50 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 FAX (Tech Support) 1-318-219-7135 Price: $12.00 SERVICE HOTLINE 819-5613 PRINTED IN THE UNITED STATES 1-800-551-8633 June 2009...

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