Quadra-Fire CASTILE CASTILE-CCR Owner's Manual
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Quadra-Fire CASTILE CASTILE-CCR Owner's Manual

Castile pellet stove
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Owner's Manual

Installation and Operation

Model:
CASTILE-MBK
CASTILE-PMH
CASTILE-CLG
CASTILE-CCR
• Important operating and
maintenance instruc-
tions included.
Please read this entire manual
before installation and use of this
pellet fuel-burning room heater.
Failure to follow these instructions
could result in property damage,
bodily injury or even death.
•
Do not store or use gasoline or other flam-
mable vapors and liquids in the vicinity of this
or any other appliance.
• Do not overfire - If any external part starts to
glow, you are overfiring. Reduce feed rate.
Overfiring will void your warranty.
• Comply with all minimum clearances to com-
bustibles as specified. Failure to comply may
cause house fire.
CAUTION
Tested and approved for wood pellets and shelled
field corn fuel only. Burning of any other type of fuel
voids your warranty.
www.quadrafire.com
CASTILE PELLET STOVE
CAUTION
DO NOT DISCARD THIS MANUAL
Read, understand and
•
follow these instruc-
tions for safe installa-
tion and operation.
WARNING
Tested and
Listed by
Leave this manual with
•
party responsible for use
and operation.
HOT! DO NOT TOUCH.
SEVERE BURNS MAY RESULT.
CLOTHING IGNITION MAY RESULT.
Glass and other surfaces are hot
during operation and cool down.
• Keep children away.
• CAREFULLY SUPERVISE children in same room as
appliance.
• Alert children and adults to hazards of high
temperatures.
• Do NOT operate with protective barriers open or
removed.
• Keep clothing, furniture, draperies and other
combustibles away.
Check building codes prior to installation.
• Installation MUST comply with local, regional, state
and national codes and regulations.
• Consult local building, fire officials or authorities having
jurisdiction about restrictions, installation inspection,
and permits.
250-6422D
R
Beaverton
O-T L
Oregon USA
C
OMNI-Test Laboratories, Inc.
WARNING
CAUTION
October 11, 2005

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Summary of Contents for Quadra-Fire CASTILE CASTILE-CCR

  • Page 1: Installation And Operation

    CASTILE PELLET STOVE Owner’s Manual Installation and Operation Model: CASTILE-MBK CASTILE-PMH Beaverton Tested and O-T L CASTILE-CLG Oregon USA Listed by CASTILE-CCR OMNI-Test Laboratories, Inc. CAUTION DO NOT DISCARD THIS MANUAL Read, understand and Leave this manual with • Important operating and •...

  • Page 2: Serial Number

    Hearth & Home Technologies welcomes you to our tradi- hand-finished for lasting beauty and enjoyment. Our pledge tion of excellence! In choosing a Quadra-Fire appliance, to quality is completed as each model undergoes a quality you have our assurance of commitment to quality, durabil- control inspection.

  • Page 3: Table Of Contents

    Castile Pellet Stove TABLE OF CONTENTS Section 9: Troubleshooting Section 1: Listing and Code Approvals ......24-26 A. Appliance Certifications ......4 Section 10 Maintaining & Servicing Appliance B. Mobile Home Approved ......4 C. Glass Specifications ......4 A. Proper Shutdown Procedures ....27 D.

  • Page 4: Section 1: Listing And Code Approvals

    The appliance must be properly grounded to the frame of the mobile home and use only listed pellet vent Class “L” or “PL” connector pipe. A Quadra-Fire Outside Air Kit must be installed in a mobile home installation. C. Glass Specifications This appliance is equipped with 5mm ceramic glass.

  • Page 5: Section 2: Getting Started

    Castile Pellet Stove Getting Started A. Design, Installation & Location B. Fire Safety Considerations Maintain the designated clearances to combustibles. Insulation must not touch the chimney. You must maintain Installation and service of this appliance should be the designated air space clearance around the chimney. performed by qualified personnel.

  • Page 6: Tools & Supplies Needed

    Castile Pellet Stove E. Inspect Appliance & Components and C. Tools And Supplies Needed Pre-Use Check List Tools and building supplies normally required for installation, unless installing into an existing Place the appliance in a location near the masonry fireplace: final installation area and follow the proce- Reciprocating Saw Safety Glasses...

  • Page 7: Appliance Dimensions

    Castile Pellet Stove Dimensions and Clearances A. Appliance Dimensions 23-5/8 in. (651mm) 11-13/16 in. (300mm) 28-7/16 in. (722mm) 24-3/4 in. (629mm) 23-1/4 in. (591mm) Figure 7.2- Front View Figure 7.1 - Top View 30-5/16 in. (770mm) 27-15/16 in. (710mm) 4-1/4 in. (107mm) 22-15/16 in.

  • Page 8: Clearances To Combustibles

    Castile Pellet Stove B. Clearances to Combustibles (UL and ULC) Alcove Installation Inches Millimeters Minimum Alcove Height 1092 Minimum Alcove Side Wall Minimum Alcove Width Maximum Alcove Depth Straight Back Against Inches Millimeters Wall Back Wall to Appliance Side Wall to Appliance Corner Installation Inches Millimeters...

  • Page 9: Hearth Requirements

    Castile Pellet Stove C. Hearth Pad Requirements (UL and ULC) Use a noncombustible floor protector, extending beneath appliance and to the front, sides and rear as indicated. Measure front distance “M” from the surface of the glass door. Hearth Pad Requirements Inches Millimeters Sides...

  • Page 10: Section 4: Vent Information

    6 inch (76-152mm) Top Vent Offset Adapter, use listed or any location that can build up a concentration of fumes double wall flue connector. A Quadra-Fire Outside Air Kit such as a stairwell, covered breezeway, etc. must be used with manufactured home installations.

  • Page 11: Equivalent Feet Of Pipe

    Castile Pellet Stove WARNING C. Equivalent Feet of Pipe Improper installation, adjustment, alteration, service or The table below can help you calculate the equivalent feet maintenance can cause injury or property damage. Refer of pipe which is a method used to determine pellet vent size. to the owner’s information manual provided with this appli- See Figure 11.1 ance.

  • Page 12: Section 5: Venting Systems

    Castile Pellet Stove Venting Systems A. Alcove Figure 12.1 Minimum Maximum Inches Millimeters Inches Millimeters Height 1092 Width Depth To Side Wall All minimums listed are to a combustible surface. NOTE: • Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY. •...

  • Page 13: Through The Wall

    Must use 3 or 4 inch (76-102mm) “L” or “PL” listed conform to CAN/CSA-B365 pellet venting or listed double wall pipe and a Quadra-Fire Outside Air Kit in mobile homes. 2 in.

  • Page 14: Vertical

    Must use 3 or 4 inch (76 to 102mm) “L” or “PL” listed pellet venting or listed double wall pipe and Quadra-Fire Outside Air Kit in mobile homes. Single wall pipe is approved for residential installations only.

  • Page 15: Masonry

    Castile Pellet Stove WARNING Fire Hazard Inspection of Chimney: • Masonry chimney must be in good condition. • Meets minimum standard of NFPA 211 • Factory-built chimney must be 6” (152mm) UL103 HT. E. Masonry Fireclay flue Concrete Cap liner with airspace Flashing 1 in.

  • Page 16: Section 6: Mobile Home

    Castile Pellet Stove Mobile Home A. Mobile Home Installation CAUTION You must use a Quadra-Fire Outside Air Kit for installation in a mobile home. Maintain structural integrity of mobile home: • Floor, wall, ceiling and/or roof. An outside air inlet must be provided for the combustion...

  • Page 17: Section 7: Appliance Set-Up

    Castile Pellet Stove Appliance Set-Up A. Outside Air Kit Instructions CAUTION Parts Included in Kit: 1 piece of 2 inch x 3 foot flex hose, 2 hose clamps, 1 collar assembly,1 termination cap assem- Never draw outside combustion air from: bly, 1 trim ring, 12 screws.

  • Page 18: Leg Leveling System

    Castile Pellet Stove B. Leg Leveling System Offset Collar 3 to 6 inch 1. Thread Allen bolts through nuts until flush. Figure 18.1. Rear Exhaust Outlet The Allen bolts and nuts are included in the component pack inside the stove firebox. 2.

  • Page 19: Log Set Placement

    Castile Pellet Stove E. Optional Log Set Placement Instructions CAUTION Logs are FRAGILE. Use extreme care when handling or cleaning logs. 4 PIECE LOG SET INSTALLATION 1. Open the hinged cast face and open the glass door assembly. Figure 19.3 2.

  • Page 20: Thermostat Installation

    Castile Pellet Stove F. Thermostat Installation A 12 volt AC thermostat is required to operate this pellet appliance. You may use the included wall mount thermo- CAUTION stat or purchase an optional programmable thermostat Shock hazard. or remote control. It is equipped with an adjustable •...

  • Page 21: Section 8: Operating Instructions

    Castile Pellet Stove Operating Instructions B. General Operating Information A. Fuel Size And Material 1. Wood Pellets 1. Thermostat Calls For Heat Fuel pellets are made from sawdust or wood by-products. If the The appliance is like most modern furnaces; when the source material is hardwood, they can have a higher mineral thermostat calls for heat, your appliance will automatically content, creating more ash.

  • Page 22: Before Your First Fire

    Castile Pellet Stove E. Fire Characteristics C. Before Your First Fire A properly adjusted fire with the heat output control switch 1. First, make sure your appliance has been properly set on “high” has a short active flame pattern that extends installed and that all safety requirements have been met.

  • Page 23: Ignition Cycles

    Castile Pellet Stove G Iginition Cycles WARNING 1. During each ignition cycle, it is normal to see some Fire Risk smoke in the firebox. The smoke will stop once the Do NOT operate appliance: fire starts. • With appliance door open. 2.

  • Page 24: Section 9: Troubleshooting

    Castile Pellet Stove With proper installation, operation, and maintenance your appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualified service person in the diagnosis of a problem and the corrective Troubleshooting action to be taken.
  • Page 25 Castile Pellet Stove Symptom Possible Cause Corrective Action Slow or smoky start-up Dirty exhaust and/or venting system. Check for ash build up in unit, includ- (Cont’d) ing behind rear panels, firebox, heat exchanger, exhaust blower and venting. Feed system fails to Out of fuel.
  • Page 26 Castile Pellet Stove Symptoms Possible Cause Corrective Action Convection blower fails to #1 snap disc defective. Replace snap disc. start. Blower not plugged in. Check that blower is plugged into wire har- ness. Blower is defective. Replace blower. Control box is defective. Replace control box.

  • Page 27: Maintaining & Servicing Appliance A. Proper Shutdown Procedures

    Castile Pellet Stove Maintaining & Servicing Your Appliance A. Proper Shutdown Procedure CAUTION WARNING Shock and Smoke Hazard Fire Risk • Turn down thermostat, let appliance completely • NEVER pull firepot cleaning rod or cleaning cool and exhaust blower must be off. Now you slide plates out when appliance is operating.
  • Page 28 Castile Pellet Stove 6. Disposal of Ashes • Frequency: As needed WARNING • By: Homeowner Heat exchanger cleaning rods may be warm • Task: to the touch. For safety purposes wear Ashes should be placed in a metal container with a gloves.
  • Page 29 Castile Pellet Stove 15. Soot and Fly Ash: Formation & Need for Removal 10. Cleaning the Exhaust Path in Exhaust Venting System. • Frequency: As needed • Frequency: Yearly or as needed • By: Homeowner • By: Qualified Service Technician/Homeowner •...

  • Page 30: High Ash Fuel Content Maintenance

    Castile Pellet Stove C. High Ash Fuel Content Maintenance • Frequency: As needed • By: Homeowner • Task: Poor quality pellet fuel, or lack of maintenance, can create conditions that make the firepot fill quickly with ashes and clinkers. This condition makes the appliance suscepti- ble to overfilling the firepot with pellets which may result in smoking, sooting and possible hopper fires.

  • Page 31: Blower Replacement

    Castile Pellet Stove D. Blower Replacement 2. Exhaust Blower Replacement NOTE: The convection blower must be removed 1. Convection Blower Replacement before the exhaust blower can be removed. a. Turn down thermostat, let appliance completely cool a. Turn down thermostat, let appliance completely cool and and then unplug appliance before servicing.

  • Page 32: Igniter Replacement

    Castile Pellet Stove E. Igniter Replacement Push Up Latch Slide Top Baffle Forward and Down Thumb Screw Figure 32.1 Top Baffle a. Turn down thermostat, let the appliance completely cool and then unplug appliance before servicing. Figure 32.2 b. Open the ash door and remove the ash pan. Remove the left side panel by loosening 2 screws (do not remove) and pull side panel away.

  • Page 33: Glass Replacement

    Castile Pellet Stove G. Glass Replacement WARNING • Glass is 5mm thick high temperature heat- resistant ceramic glass. • DO NOT REPLACE with any other material. • Alternate material may shatter and cause injury a. Open the face and remove door from the appliance by lifting door off of hinge pin and lay on a flat surface face down.

  • Page 34: Section 12: Reference Material

    Castile Pellet Stove Reference Materials  When describing the location of a component, A. Component Function it is always AS YOU FACE THE FRONT OF THE APPLIANCE. 1. Control Box a. The control box is located on lower left side of 7.
  • Page 35 Castile Pellet Stove 16. Snap Disc #1 (Convection Blower) 125°F this snap disc will shut the entire system off. This disc must Snap disc #1 is located on the right side of the appliance on be manually reset. the top of the heat exchanger box. There are 2 purple wires 19.

  • Page 36: Component Locations

    Castile Pellet Stove B. Component Locations Heat Output Switch High Reset Button Reset Button Exhaust Blower Feed Motor Convection Blower & Housing Figure 36.1 Heat Exchanger Tubes Cleaning Rods Figure 36.2 Red Call Light is FUSE located on top of Junction Box behind Fuse the Control Box.

  • Page 37: Exploded Drawings

    Castile Pellet Stove C. Exploded Views Item Description Part Number Screw, 10-32 x 1/4 PH PHL 229-1230 MS ZC Face, Cast See Service Parts Door Assembly 413-5110 Door Latch Assembly 413-5200 Hinge, Door (Female) 450-2910 Glass Assembly 7001-038 Rope Retainer 7001-192 Hinge Pin (Rivet) 25272...
  • Page 38 Castile Pellet Stove Beg. Manufacture Date: September, 2001 Figure 38.1 Item Part Description Item Part Description Item Part Description Ash Catcher Snap Disc #1 Door & Glass Assembly Ash Door Assembly Feed Motor Assembly Brick, Left Ash Pan Vacuum Switch Brick, Center Igniter Access Plate Top Vent Kit...

  • Page 39: Service Parts & Accessories

    Castile Pellet Stove D. Service Parts and Accessories IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on the Quadra-Fire web site at www.quadrafire.com. When ordering, supply serial and model numbers to ensure correct service parts. Item Service Parts Part No.
  • Page 40 Castile Pellet Stove Item Service parts Part No. Snap Disc #1, 110 degree, Convection Fan 230-1220 Snap Disc #2, 175 degree, Manual Reset 230-1960 Snap Disc #3, 250 degree 230-1290 Thermocouple Clamp 7001-203 Thermocouple Cover (ceramic protection tube) 812-1322 Thermocouple Cover, 10 pack 812-4920 Thermocouple, 14 inch 812-4470...

  • Page 41: Service & Maintenance Log

    Castile Pellet Stove E. SERVICE AND MAINTENANCE LOG Date of Service Performed By Description of Service Page 41 October 11,, 2005 250-6422D...

  • Page 42: E. Service & Maintenance Log

    Castile Pellet Stove E. SERVICE AND MAINTENANCE LOG (Cont’d)) Date of Service Performed By Description of Service Page 42 250-6422D October 11, 2005...

  • Page 43: Warranty Policy

    Castile Pellet Stove F. Warranty Policy Lifetime Warranty LIMITED LIFETIMEWARRANTY The Hearth & Home Technologieslimited Lifetime Warranty guaranteesthat the following componentswill work as designed for the lifetime of the stove or Hearth & Home Technologieswill repair or replace them. These items include but are not limited to steel and cast iron components,all gas burners, gas logs, combustionchambers,heat exchangersystems, stainless steel firebox components,plating, doors, glass damaged by thermal breakage, steel baffle supports, steel and ceramic baffles and manifold tubes.

  • Page 44: Contact Information

    Hearth & Home Technologies 1445 North Highway Colville, WA 99114 Division of HNI INDUSTRIES www.quadrafire.com Please contact your Quadra-Fire dealer with any questions or concerns. For the number of your nearest Quadra-Fire dealer please call 1-800-926-4356 CAUTION Do NOT discard this manual.

This manual is also suitable for:

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