Heatiator GB4336 Owner's Manual

B-vent gas appliance
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Models:
GB4336, GB4336L,
GB4336I, GB4336IL,
GB4942, GB4942L,
GB4942I, GB4942IL
B-Vent Gas Appliance
• Important operating and
maintenance instructions
included.
WARNING
If the information in these instruc-
tions is not followed exactly, a
fi re may result causing property
damage, personal injury, or death.
• Do not store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of
this or any other appliance.
• What to do if you smell gas:
- Do not try to light any appliance.
- Do not touch any electrical switch. Do not
use any phone in your building.
- Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed
by a qualifi ed installer, service agency, or
the gas supplier.
Installation and service of this appliance should be performed
by qualified personnel. Hearth & Home Technologies
suggests NFI certifi ed or factory-trained
professionals, or technicians supervised
by an NFI certifi ed professional.
CAUTION
DO NOT DISCARD THIS MANUAL
Read, understand and follow
these instructions for safe
installation and operation.
Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06
Owner's Manual
Leave this manual with
party responsible for
use and operation.
WARNING
HOT! DO NOT TOUCH.
SEVERE BURNS MAY RESULT.
CLOTHING IGNITION MAY RESULT.
Glass and other surfaces are hot during
operation and cool down.
Keep children away.
CAREFULLY SUPERVISE children in same room as
appliance.
Alert children and adults to hazards of high
temperatures.
Do NOT operate with protective barriers removed or
door open.
Keep clothing, furniture, draperies and other
combustibles away.
In the Commonwealth of Massachusetts:
installation must be performed by a licensed plumber or gas fi tter.
a CO detector shall be installed in the room where the appliance is
installed.
This appliance may be installed as an OEM installation
in manufactured home (USA only) or mobile home and
must be installed in accordance with the manufacturer's
instructions and the manufactured home construction and
safety standard, Title 24 CFR, Part 3280 or Standard for
Installation in Mobile Homes, CAN/CSA Z240MH.
This appliance is only for use with the type(s) of gas indicated
on the rating plate.
Installation and Operation
1

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Summary of Contents for Heatiator GB4336

  • Page 1 Installation in Mobile Homes, CAN/CSA Z240MH. professionals, or technicians supervised by an NFI certifi ed professional. This appliance is only for use with the type(s) of gas indicated on the rating plate. Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 2 DO NOT REMOVE OR COVER THIS LABEL. VENTED GAS FIREPLACE - NOT FOR USE WITH SOLID FUEL. FOYER À GAZ À ÉVACUATION - NE DOIT PAS ÊTRE UTILISÉ AVEC UN COMBUSTIBLE SOLIDE. Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 3: Table Of Contents

    D. High Altitude Installations ..... 20 Note: An arrow ( ) found in the text signifi es change in content. Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 4: Listing And Code Approvals

    fl ame proofed or not, or whether plastered or unplastered shall be considered combustible materials. Note: Glass doors are not optional in the Commonwealth of Massachusetts. They are required. Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 5: Getting Started

    Whether optional accessories—devices such as a fan, wall switch, or remote control—are desired. See Section 10. WARNING Keep appliance dry. • Mold or rust may cause odors. • Water may damage controls. Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 6: Negative Pressure

    Consider the fi replace location relative to fl oor and ceiling opening, duct leaks). and attic joists. Recommended Recommended Location Location Marginal Location Location Recommended Location Recommended Windward Leeward Multi-level Roofs Figure 2.1 Recommended Chimney Locations Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 7: Tools And Supplies Needed

    Report to your dealer any parts damaged in shipment, particularly the condition of the glass. • Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefi t. Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 8: Framing And Clearances

    • Clearances and Mantel Projections (Sections 3.C. and 3.D.) • Vent Clearances and Framing (Section 6) Model # 4336 Series 51-3/4 1092 1314 4942 Series 1245 1422 Figure 3.1 Appliance Locations Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 9: Construct The Appliance Chase

    If the appliance is being installed on a cement slab, we recommend that a layer of plywood be placed underneath to prevent conducting cold up into the room. Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 10: Clearances

    0 in. 36 in. (914 mm) Rough Opening Rough Opening Rough Opening (Width) (Height) (Depth) Model # 4336 Series 39-3/4 1092 1010 4942 Series 39-3/4 1245 1010 Figure 3.2 Clearances to Combustibles Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 11: Mantel Projections

    Measured from top of hood (in inches) Figure 3.3 Clearances to Mantels or Other Combustibles Above Figure 3.4 Clearances to Combustible Mantel Legs or Wall Projec- Appliance tions (acceptable on both sides of opening) Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 12: Termination Locations

    Figure 4.2 Multiple Vertical Termination Over 10/12 to 11/12 3.25 Over 20/12 to 21/12 * 3 ft. minimum in snow regions Figure 4.1 Minimum Height from Roof to Lowest Discharge Opening Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 13: Vent Information And Diagrams

    40 ft (12.19 m) max. appliance. framing May impair safe operation of this appliance or other appliances connected to the fl ue. Vent supports are per vent manufacturer's specifications Figure 5.1 Vertical Termination Clearances Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 14 ALWAYS maintain specifi ed clearances around venting and fi restop systems. • Install fi restops as specifi ed. Failure to keep insulation or other material away from vent pipe may cause fi re. Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 15: Vent Clearances And Framing

    • National building codes recommend using attic shield to keep loose materials/ insulation from contacting vent. • Hearth & Home Technologies requires the use of an attic shield. Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 16: Appliance Preparation

    Close proximity to exhaust vents or except small dip for cold air trap which will help prevent flow of cold air). chimneys. Fumes or odor may result. Figure 7.2 Outside Combustion Air Placement Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 17: Gas And Electrical Connections

    Secure the appliance to the framing by using nails or screws through the nailing tabs. Figure 7.3 Proper Positioning, Leveling and Securing of an Appliance CAUTION Do NOT notch into the framing around the appliance spacers. Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 18: Installing Vent Pipe

    Three tabs extend from appliance collar shield. Attach tabs to fi rst section of B-vent pipe using self-tapping 1/4 in. screws supplied with appliance. See Figure 8.1. Three tabs Figure 8.1 Attaching Vent to Firebox Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 19: Gas Information

    Pressure Natural Gas Propane Minimum Inlet Pressure 5.0 in. w.c. 11.0 in. w.c. Maximum Inlet Pressure 7.0 in. w.c. 14.0 in. w.c. Manifold Pressure 3.5 in. w.c. 10.0 in. w.c. Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 20: High Altitude Installations

    Fire Risk Explosion Risk Do NOT change the valve settings. • This valve has been preset at the factory. • Changing valve settings may result in fi re hazard or bodily injury. Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 21: Electrical Information

    If using thermostat use one compatible with a millivolt gas Shock Risk valve system. • Replace damaged wire with type 105° C rated wire. • Wire must have high temperature insulation. Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 22: Standing Pilot Ignition System Wiring

    TH/TP BUTTON IGNITOR GAS INLET TO BURNER WHITE GROUND PILOT ROBERTSHAW GAS VARIABLE ADJUSTMENT VALVE MODEL 7000 FLAME ADJUSTMENT INLET & OUTLET PRESSURE TAPS Figure 10.3 Standing Pilot Ignition Wiring Diagram Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 23: Junction Box Installation

    • If the box is not to be wired at the time of appliance installation, assemble the receptacle and cover to the box and install on the inside of the appliance. Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 24: Finishing

    300° F minimum sealant. 3-1/2 in. (89 mm) min. from fireplace opening to perpendicular wall Figure 11.2 Mantel Leg or Wall Projections (Acceptable on both sides of opening) Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 25: Appliance Setup

    Do NOT place rockwool directly over • It is not necessary to use all the rockwool. burner ports. • Replace rockwool material annually. Improperly placed rockwool interferes with proper burner operation. Figure 12.3 Placement of Rockwool Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 26: Log Removal/Replacement

    Reverse the order to reinstall the log/grate assembly. Figure 12.8 Remove Screws from Sides Figure 12.5 Remove Lava Rock Tray Figure 12.9 Remove Screw from Back of Assembly Figure 12.6 Remove Lava Rock Tray Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 27: Glass Doors

    Only use glass doors certifi ed for use with this appliance. If doors are left partially open, gas and Figure 12.11 Air Shutter fl ames may be drawn out of the appliance opening. Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 28: Operating Instructions

    (front grilles and vent caps). to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualifi ed installer, service agency or the gas supplier. Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 29: Check Appliance Draft

    Figure 13.2 Remove the Hood Flame in-Good Flame in-Good Figure 13.4 Limit Switch Location Flame out-Bad Flame out-Bad Without With doors doors. closed. Figure 13.1 Checking Appliance Draft Figure 13.5 Resetting the Limit Switch Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 30: Lighting The Appliance

    * For U.S. only! NATURAL GAS Due to high surface temperatures, keep children, clothing and furniture away. Keep burner and control compartment clean. See installation and operating instructions accompanying the appliance. 33631D Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 31: Standing Pilot Ignition

    Standing Pilot Ignition VENT Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 32: After The Appliance Is Lit

    In an Intellifi re ignition system it is normal to see the pilot fl ame, but it should turn off when ON/OFF is turned off. fl ame burn continually? In a standing pilot system the pilot will always stay on. Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 33: Troubleshooting

    Check the burner orifi ce for stoppage. Remove stoppage. Wall switch or wires are Follow the corrective action in Symptom and Possible Cause 1.A. above. defective. Check the switch and wiring. Replace where defective. Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 34 Ensure that no debris has been placed at the base of, or in the area of the air holes in the center of, the base pan beneath the burner. Ensure that the glass is tightened properly on the appliance, particularly on top corners. Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 35: Intellifi Re Ignition System

    “I” terminal, module must be replaced. If there is a spark at “I” terminal, module is fi ne. Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode. Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 36 Verify that spark gap from ignitor to pilot hood is .17 in. or 1/8 in. Module is not grounded. Verify module is securely grounded to metal chassis of appliance. Module voltage output/ Replace module. valve/pilot solenoid ohms readings. Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 37: Maintaining And Servicing The Appliance

    A i r p a s s a g e w a y s , g r i l l e s , c o n t r o l compartment. • Burner, burner ports. Risk of: • Fire • Delayed ignition or explosion • Exposure to combustion fumes • Odors Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 38 Remote controls Verify operation of remote. Replace batteries in remote transmitters and battery-powered receivers. Verify batteries have been removed from battery back-up in IPI systems to prevent premature battery failure or leaking. Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 39: Reference Materials

    (283 mm) (111 mm) 3-1/8 in. (178 mm) (79 mm) Model GB4336 41 in. 36 in. 24-3/8 in. 1041 GB4942 47 in. 42 in. 30-3/8 in. 1194 1067 Figure 16.1 Appliance Dimensions Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 40: Service Parts List

    B. Service Parts List GB4336 SERIES Service Parts Beginning Manufacturing Date: 1/19/04 Exploded Parts Diagram Ending Manufacturing Date: Active 36 in. Geneva Gas Fireplace (Grate Assembly) (Valve Assembly) Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 41 17333 Fastener Pack 35477 35477 35477 35477 Installation Instructions 4003-085 4003-085 4003-085 4003-085 Gas Operations Manual 71680 71680 71680 71680 Battery Pack 593-594A 593-594A Back Baffl e 13961 13961 13961 13961 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 42 GB4336 SERIES Service Parts Beginning Manufacturing Date: 1/19/04 Service Parts List Ending Manufacturing Date: Active 36 in. Geneva Gas Fireplace Standing Pilot Valve Assembly Intermittent Pilot Valve Assembly Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 43 593-593A 593-593A Battery Pack 593-594A 593-594A Wall Switch Wire Assembly 28602 28602 4018-018 4018-018 HIBLK60FM Wire Assembly 34937 34937 HIBLK67FP Wire Assembly 32347 32347 HIBLU60FF 4018-019 4018-019 Wire Assembly 593-590A 593-590A Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 44 GB4942 SERIES Service Parts Beginning Manufacturing Date: 1/19/04 Exploded Parts Diagram Ending Manufacturing Date: Active 42 in. Geneva Gas Fireplace (Grate Assembly) (Valve Assembly) Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 45 Outside Air Handle 17333 17333 17333 17333 Fastener Pack 35477 35477 35477 35477 Geneva Installation Instructions 4003-085 4003-085 4003-085 4003-085 Gas Operations Manual 71680 71680 71680 71680 Battery Pack 593-594A 593-594A Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 46 GB4942 SERIES Service Parts Beginning Manufacturing Date: 1/19/04 Service Parts List Ending Manufacturing Date: Active 42 in. Geneva Gas Fireplace Standing Pilot Valve Assembly Intermittent Pilot Valve Assembly Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 47 32347 HIBLK60FM Wire Assembly 34937 34937 HIBLU60FF Wrie Assembly 4018-019 4018-019 Wire Assembly 593-590A 593-590A C-Style Orifi ce (#32) - NG 582-832 582-832 C-Style Orifi ce (#51) - LP 582-851 582-851 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 48: Optional Components

    DM1036, DM1036B, DM1036S HB60G TB60G DM1042, DM1042B, DM1042S HB80G TB80G Bifold Doors Traditional Brick Pattern (TB - shown) Herringbone Pattern (HB) Refractory DF361B/S DMA1036B DF421B/S DMA1042B Fixed Glass Doors Arched Door Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
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  • Page 51: Limited Lifetime Warranty

    If you would like information on current HEATILATOR products or want to locate a dealer in your area, call 1-800-927-6841. ©2003 Heatilator® is a Registered Trademark of Hearth & Home Technologies Inc. Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...
  • Page 52: Contact Information

    6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending. Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06...

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