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PEERLESS SERIES WV-DV Installation, Operation & Maintenance Manual

Oil boiler
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Installation,
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Maintenance
Manual
PEERLESS
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CAST
IRON
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Summary of Contents for PEERLESS SERIES WV-DV

  • Page 1 Boilers Installation, Operation Maintenance Manual PEERLESS CAST IRON BOILERS...
  • Page 2: Energy Star

    Input 84,1% , AFUE Direct Vent - Sealed Combustion • Simple Installations Where a Chimney is not Available ENERGY STAR ® • Easy Conversion of Electric Bas(#Joard or Heat Punlp Systems efficient! * Suitable Homes with 'Tight" Constrttctior_ High Efficiency, Sealed Combustion, Flame...
  • Page 3 Sidewall Venting The Peerless WV-DV is designed and built to be vented through a side wall of a building using a stainless steel concentric vent terminal (4 inch diameter tube inside an 8 inch diameter tube). Exhaust gases from combustion contain water vapor. During the cooler months of the year, this water vapor will condense into a visible vapor plume.
  • Page 4 USING THIS MANUAL VENTING A VENT SYSTEM INSTALLATION ..A INSTALLATION SEQUENCE • . B. SPECIAL ATTENTION BOXES A BURNER INSTALLATION ..1.- PREINSTALLATION _ .3 A ACCESSIBILITY CLEARANCES ..B. CLEARANCES FROM COMBUSTIBLE A WIRING ......CONSTRUCTION ..B ZONED SYSTEM WIRING ..
  • Page 5 These categories damage. mean, in the judgment of Peerless Heater Company: Indicates a condition or hazard which will or can cause minor personal injury or property damage. Indicates special attention is needed, but not directly related to potential personal injury or property damage.
  • Page 6 Read carefully, study these instrudions before beginning work. It will save time. Study the included drawings. Save these instructions for reference. This boiler must be installed by a qualified contTactor. The boiler warranty can be voided if the boiler is not installed, maintained and serviced correctly.
  • Page 7 3. This boiler is suitable for use on combustible V;I E-_:lill_,_[rlll'l: l:{e]l!:l: flooring, provided the boiler is not set on carpet and Prepare sketches and notes of the layout of the a metal drip pan is placed under the appliance. installation.
  • Page 8 Figure the circulator stand pipe or other piping when opening and closing the burner mounting plate. Peerless Heater Company suggests using a 1-I/4" Note: If boiler is to be used in conjunction with a refrigeration tee, a 90 °...
  • Page 9 Idl',,,,ll_[ F;I_ID][_o_]_!lu/;[o]_ i_:IL_IN I:k$1_Avlzli_;i r:l:1:li_- pit _"f_,l'_:il ikl ;,1:111:1 -_kVl±!IkVj I. Remove safety relief valve and 3/4" x 3" nipple from parts bag. Install nipple and safety relief valve in top HIGH TEMPERATURE or rear tapping. See Figure 10, Page 13. If rear HEATER tapping is used, installer must supply an elbow so that safety relief valve is installed in vertical position.
  • Page 10 LvJ d_._| g I_[€t d. Provide 3' clearance above any forced air inlet within 10'. This boiler is shipped with a Flex-L International Vent Terminal carton, and a Flex-L International Venting Provide 4' clearance below, 4' beside, or ]' above Components Kit.
  • Page 11 Flex-L Manual #Y4-CF12 included in vent kit. Peerless requires that the vent slopes down 1!4" per foot towards the vent terminal. This takes precedence over the requirments...
  • Page 12 Burner should start automatically when thermostat turned up and main boiler service switch is turned BURN ONLY #2FUEL OILINTHIS APPLIANCE. on. If burner does not start, check to be sure there is NOT USE GASOLINE, CRANKCASE DRAININGS oil in the tank and push reset button on burner ANY OILCONTAINING GASOLINE.
  • Page 13 l:m i',(o] _._ I ::1 e ]1,-"'5"4.."]1 d:1L'J I lr*_l I "'11L'I [,:: L,! ivA_il;tIL_[_ 1. Wire zone circulators as shown in Figure 9 and zone I. All electrical wiring shall be done in accordance with valves as shown in Figure 10. the National Electrical Code and Local Requirements.
  • Page 14 Figure 8: Riello Burner With K7R Timer SWITCHING RELAY H_S45A w/_ - 829A-845 AquA STAT RELAY ..IWIRE REMAINDER AqUASTAT RELAY IN ACCORDANL:E WITH DtAGRAM SUPPUED) 120v- 60HZ LINE VOLTAGE J,,.Q_VOLTAGE NOTE: WIRING MUST COMPLY WITH APPLICABLE ZO.E ", CODES, ORDINAiNCE S _AND REGULATIONS.
  • Page 15 120V-60HZ TO MAIN DISCONNECT © © S_TCH I_ANSFORMER 120/24V-60HZ (HOT) ÷ TO THERMOSTAT I_F-- CONNECRON GRAY WIRES LOCATED BOILER JUNCTION - -- LOW VOLTAGE LINE VOLTAGE NOTD ALL WIRING MUST COMPLY WITH APPLICAi_LE CODES, ORDINANCES, AND REGULATIONS Figure 10: Zoning With Zone Valves...
  • Page 16 Remove any scale or soot from the combustion chamber area by vacuum cleaning or any other available means. Boiler is to be cleaned at least once a year. To thoroughly clean the boiler it must be brushed Combustion chamber cover plate must be opened down from the top.
  • Page 17 :T=]II::I ;] ¥]T_'d_=_ [--'1 F -1 [;_'__ iT_[_[--"] SAFELY RELIEF VALVE 1/8" --_ 11/16' OR AIR ELIMINATION _ 5 1/_6"_ 7 1/16" 1 1/2" SUPPLY- 4"_,- OPTIONAL "_ _ _/4" TANKLESS LIMIT HEATER r ETURN _ CIRCULATOR TEMPERATURE x--SAFETY 55" PRESSURE VALVE GAUGE _...
  • Page 18 Repair parts are available from your installer or by contacting Peerless Heater Company, Boyertown, PA 19512-1021. Note: Remember to include boiler model number and serial number when ordering parts. ® ® Figure 12: Repair Parts...
  • Page 19 _:1 ",/_1;l "_ Table 5: Repair Parts** ' Block Assembly Water WPCT PP1039 Block Assembly Water WPC PPI040 i Target Wall PP3000 " PP1018 Swing Door Hinge Burner Mounting Plate Assembly PPI051 I Burner Mounting Plate Insulation PPI0(}4 ation Assembly 90784 I Flame Observation Cover Plate...
  • Page 20 IRON BOILERS Address: THE PREFERRED HEATING CHOICE Phone: PEERLESS HEATER COMPANY 231 NORTH WALNUT STREET • BOYERTOWN PA 19512-1021 PHONE 610_367 2153 • www peerless heate_com @c@°, H( Division ASME of gama ©2003 Peerless Heater Company PP8076 R1 (2/03-2,5M) Printed...

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