Giant P205 Operating Instructions/ Repair And Service Manual

Triplex ceramic plunger pump
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Models
P205/206/208
TM
Triplex Ceramic
Plunger Pump
Operating Instructions/
Repair and Service
Manual
Contents:
Installation Instructions:
Pump Specifications:
Exploded View:
Parts List:
Kits & Torque Specifications: page 7
Repair Instructions:
Trouble Shooting:
Dimensions:
Warranty Information:
page 2
pages 3-5
page 6
page 7
pages 8-9
page 10
back page
back page

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Table of Contents
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Summary of Contents for Giant P205

  • Page 1 Triplex Ceramic Plunger Pump Models Operating Instructions/ Repair and Service Manual P205/206/208 Contents: Installation Instructions: page 2 Pump Specifications: pages 3-5 Exploded View: page 6 Parts List: page 7 Kits & Torque Specifications: page 7 Repair Instructions: pages 8-9 Trouble Shooting: page 10 Dimensions: back page...
  • Page 2: Installation Instructions

    The use of a pumps. The following information is to be dampener with Giant Industries, Inc. pumps is considered as a general outline for installa- optional, although recommended by Giant tion.
  • Page 3 Specifications Model P205 1750 RPM Ratings (Continuous) .................. 0.5 GPM @ 2000 PSI Ratings (Intermittent) ................. 0.5 GPM @ 2500 PSI* 3450 RPM Ratings (Continuous) .................. 0.9 GPM @ 2000 PSI Ratings (Intermittent) ................. 0.9 GPM @ 2500 PSI* Inlet Pressure ....................Up to 90 PSI RPM ......................
  • Page 4: Specifications

    Specifications Model P206 1750 RPM Ratings (Continuous) .................. 0.8 GPM @ 2000 PSI Ratings (Intermittent) ................. 0.8 GPM @ 2500 PSI* 3450 RPM Ratings (Continuous) .................. 1.5 GPM @ 2000 PSI Ratings (Intermittent) ................. 1.5 GPM @ 2500 PSI* Inlet Pressure ....................up to 140 PSI Plunger Diameter ..................
  • Page 5 Specifications Model P208 1750 RPM Ratings (Continuous) .................. 1.0 GPM @ 2000 PSI Ratings (Intermittent) ................. 1.0 GPM @ 2500 PSI* 3450 RPM Ratings (Continuous) .................. 1.9 GPM @ 2000 PSI Ratings (Intermittent) ................. 1.9 GPM @ 2500 PSI* Inlet Pressure ....................up to 140 PSI Plunger Diameter ..................
  • Page 6: Exploded View

    Exploded View - P205/206/208...
  • Page 7: Table Of Contents

    P205/206/208 PARTS LIST ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY. 08300 Crankcase 06641 Plunger, Complete, 12mm 08442 Wrist Pin 08301 Dipstick and Gasket, Black 08356-0010 Oil Seal 08302 Crankcase Cover, Short 06645 Seal Case 08302-L Crancase Cover, Long 08443 O-Ring 07190...
  • Page 8: Repair Instructions

    REPAIR INSTRUCTIONS - P205/206/208 PUMPS NOTE: Always take time to lubricate all metal and nonmetal parts with a light film of oil before reassembly. This step will ensure proper fit, at the same time protecting the pump nonmetal parts (i.e., the elastomers) from cutting and scoring.
  • Page 9: O-Ring

    Replace the six o-rings (31) and the six valve assemblies (32X). Now replace the six valve plug o-rings (33). For maintenance of the gear end of your pump contact Giant Industries or your local distributor. Phone: 419/531-4600 NOTE: Contact Giant Industries for Service School Information. Phone: (419)-531-4600...
  • Page 10: Valve Spring

    Adjust or Replace packing seals Excessive vacuum Reduce suction vacuum Cracked plungers Replace plungers Inlet pressure too high Reduce inlet pressure Wrong Grade of oil High Crankcase Giant oil is recommended Improper amount of oil in crankcase Temperature Adjust oil level to proper amount...
  • Page 11 P205/206/208 DIMENSIONS (inches) GIANT INDUSTRIES LIMITED WARRANTY GIANT INDUSTRIES, INC., 900 N. Westwood Ave., P.O. Box 3187, Toledo, Ohio 43607 PHONE (419) 531-4600, FAX (419) 531-6836, www.giantpumps.com Ó Copyright 2001 Giant Industries, Inc. 05/01 P205/206/208.PM6...

This manual is also suitable for:

P206P208

Table of Contents