REPAIR INSTRUCTIONS - P205/206/208 PUMPS
Reassembly sequence of the P205/206/208 PUMPS
1)
If oil seals (19) were removed, replace with seal lip towards crankcase. Lubricate seals before replacing.
Contact Giant for assistance with the reassembly of the gear end.
2)
Replace seal case (20) with o-rings (21) over plungers. Generously lubricate o-rings and oil seal before
reassembly. Replace weep v-sleeve (23A) over plungers (16)..
3)
Generously lubricate v-sleeve (23). Assemble v-sleeves (23) into valve casing (#26). Assemble weep
return ring (25) and pressure ring (24) over plungers (16). Slide valve casing over plungers and seat
firmly. Replace the eight socket head cap screws (34) and tighten to 105 inch-pounds in a crossing
pattern.
4)
Replace the six o-rings (31) and the six valve assemblies (32X). Now replace the six valve plug o-rings
(33).
For maintenance of the gear end of your pump contact Giant Industries or your local distributor.
Phone: 419/531-4600
NOTE: Contact Giant Industries for Service School Information. Phone: (419)-531-4600