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Summary of Contents for PEERLESS ECT SERIES
- Page 1 EC/ECT Boilers Installation, Operation Maintenance Manual Pr=-r=-I_LESS" CAST IRON BOILERS...
- Page 2 Packaged or Knockdown, Hot Water or Steam Boilers Sizes Sections Input 82.9% 86.6% AFUE Natural Draft (chimney) Venting Factory Assembled Sections on Knockdown Boilers • Reduces Installation Time High Efficiency Flame Retention Burners • Choice ofBeckett, Carlin or Riello Full Plate Swing-Out Door...
- Page 3 Background Information - Draft Requirements Modern boilers operate with higher efficiencies than older boilers. Smaller flueways, as well as bars, pins and fins are designed into modem boilers to transfer as much heat as possible from the hot gases to the water or steam and prevent heat loss up the chimney.
- Page 4 INSTALLATIONINSTRUCTIONS- SERIES EC and ECT Readcarefully beforebeginning work.It willsavetime.Studythe includeddrawings. This boilermust be installedby a qualifiedcontractor. The boiler warrantycan be voidedif the boiler is not installed,maintained,andserviced correctly. The equipmentshallbe installedin accordance withthoseinstallation regulations inforce inthe localareawherethe installation is to be made,includingthe currenteditionof NFPA-31.
- Page 5 - SWINGDOORANDOBSERVATION COVERASSEMBLY 1- Removeburner mountingplateincluding r ight side mountingstuds for burnermountingplate(do not removeleft side studs) 2 - Collectthe Swing DoorCarton (90924)containingthe hinge assemblyandhardware. 3 - InstallInternalHinge P/NEC1021(Item6, Fig,4) to front sectionof boilerwith(2) 5/16-18 UNCx 3/4"hex headcap screwsand5/16"flat washers(do net use the 11/4 " long screws). 4 - InstallExternalHingeP/NEC10122(Item7, Fig.4) to the outside of the burner mountingplatewith(2) 5/16-18 UNCx 11/4 "...
- Page 6 Figure2 HIGH TEMPERATUFE HEATER MIXED 7lAPPING 3/4" OOfl'rROL I_" MIN. CONTROL WATER MIXER COLD INLET Figure3A Figure3B MaximumTankless WaterHeaterRatings *Capacity Heater No. G.F_M. X-1020 FurUse in SeriesEC X-t082 ForUse in SeriesECT * Waterheater ratings are basedon intermittentdemand - 40° F.to 140° E with200° F.BoilerWaterTemperature. DANGER:Installanti-scald d evice in hotwatersupply piping.
- Page 8 SERIESEC and ECT Model No. ItemNo. Part No. EC/ECT-03 EC/ECT-04 EC/ECT.O5 Description EC/ECT-06 EC-1001 BlockAssembly- EC-03 EC-1001-1 BlockAssembly- EC-04 BlockAssembly- EC-05 X-1096 BlockAssembly- EC-06 X-!096-1 EC-10O2 BlockAssembly- ECT-03 EC-1OO2-1 BlockAssembly- ECT-04 X-1097 BlockAssembly- ECT-05 X-1097-1 BlockAssembly- ECT-06 TargetWall X-3019 BurnerMountingPlate X-1060 ObservationDoor X-1031...
- Page 9 SERIESECand ECT ModelNo. Item No. Part No. Description EC/ECT-03 EC/ECTo04 EC/ECT-05 EC/ECT-06 LowerLeftSide JacketPanel EC-6008 LowerLeft Side Jacket P anel EC-6008-1 LowerLeft Side JacketPanel EC-6008-2 LowerLeft Side JacketPanel EC-6008-3 EC-6O02 RightSide Jacket Panel RightSide Jacket Penet EC-6002°1 RightSide Jacket Panel EC-6002-2 RightSide Jacket Panel EC-6002-3...
- Page 10 Boiler Model Risers Header Equalizer EC/ECT-03-075 1-2" 11/4" EQUALIZER EC/ECT-03-1 O 0 1-2" 1V4" EC/ECT-03-120 1-2" 1V4" EC/ECT-04-125 2-2" 21/2 ', 11/2 " EC/ECT-04-150 2-2" 21/2 ", 11/2 " EC/ECT-04-175 2-2" 21/2" 11/2" EC/ECT-05-175 2-2" 3" 11/2 " ERON [ REAR EC/ECT-05-200 2-2"...
- Page 11 WAYNE BURNER WITH 100 PSI PUMP PRESSURE Boiler Burner Air Cone Nozzle Start-UpSettings Model No, Model No, I,D, Size FlameLock Off-CycleDamp, Air Shutter EC/ECT-03-075 21/2 " NoHoles .75 80° A DEL EC/ECT-03-100 21/2 " NoHoles 1.0080" B DEL 1.50 EC/ECT-03-120 21/2"NoHoles 1.2080°...
- Page 12 RIELLOSERIES40 OIL BURNER Boiler Firing Burner Nozzle Pump Turbulator Air Damper ModelNo. Rate Model N o. Size Pressure Setting Setting EC/ECT-03-075 .60600B DEL EC/ECT-03-100 1.00 .85 60° W DEL EC/ECT-03-120 1.20 1.00600W DEL EC/ECT-04-125 1.25 1.0O60° W DEL EC/ECT-04-150 1.50 1.2560°...
- Page 13 fRONT 3/4" SUPPLY TANKLESS- COIL LOCATION STEAM ,,C,, COIL 42" LOCATION WATER ONLY LINE FLOOR REAR SIDE Figure9 DIMENSIONS Jacket Length Rearof FlueOutlet DistanceBetween Boiler Height FireBox Diameter. Width Depth Jacketto _LFlue ¢t.Tappings* "C..D" "E" "G" Model "B" EC/ECT-03 153/4"...
- Page 14 McD& M#67PE-2 LOWWATERCUT-OFF __;OPT'ONAL K_TI(]N) 13" Figure10 LIMIT ,3 NIPPLE USE TAPPINGS A & C FOR PRIMARY APPLICATION GAUGE w/ 3/4 x 1/4 BUSHING GAUGE GLASS CG450 PROBE 1/2 x 1/2 COUPLING Figure11...
- Page 15 H -WIRING 1 - Allelectricalwiring shallbe donein accordancewiththe NationalElectricalCodeand Local Requirements, 2 - Locatejunctionbox in the swingdoor carton.Mountjunctionboxto the holes on the left sideof jacket with(2) #10 x 1" sheet metalscrews. 3 - Locatethe polarized harness(es)in the swing door carton. If your cartonhas two polarizedharnesses,select the harnesswith malepins. Connect harnessfrom the junction box to the limit (waterboilers)or low watercutoff (steamboilers)usingfield-supplied conduit.
- Page 16 I_RING MUST CCMPLy I_TH APPLIANC_ C0(_S, 0JROINANCES REGULATION S Figure13 J_P_ H_0LE_L 6_O-P/5_-P p,R_ ,_o E t.w¢. 0 LS_A __C_ S_eTC_ (BY "VSt;_£_) • R71S_g g_l_(R LeI_ c _--_-._I FORCED WATER _ e_< _i_ ='- - ---,_-..WITH TANKLESS HEATER •...
- Page 17 I - CLEANINGHEATING SURFACES NOTE:CLEAN BOILERATLEASTONCE PERYEAR.CLEAN BOILERFROMTHE LEFTSIDE OR FROMTHE TOE TO CLEAN: 1 - Turnoff all electricalpowerto the boiler.Disconnect oil burner wiringharness. 2a - If cleaningfrom the side, removeleft jacket paneland sidecleanoutcoverplates. 2b - If cleaningfrom the top, removeflue pipe,leff top jacket pane_andflue collector. 3 - Brushthe flue passageswitha wire brush to removeall scaleor soot.
- Page 18 SERIESEC AND ECT RATINGS Minimum a) Heating Capacity B TU/Hr. Chimney NetI-8-RRatings I-B-R Draft b)Gross Output Boiler BTU/H_ Steam BTU/Hr. Firing Size Height Required ModelNo, Water Steam RateG.P.H. Steam Sq.Ft. Water inches Feet inStack EC/ECT-03-075 ,03" 92,000 91,000 68,000 80,000 EC/ECT-03-100 a 121,000 a 120,000...
- Page 19 Series EC/ECT OH Boilers Installation, Operation Maintenance Manual INSTALLER: This manual is the property of the owner and must be affixed near the boiler for future reference. OWNER: This boiler should inspected annually by a Qualified Service Agency. HI Division ASME of 9area PEERLESS...
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