1. Manuals
  2. Brands
  3. Exmark Manuals
  4. Lawn Mower Accessories
  5. Ultra Vac Laser Z
  6. Parts manual

Exmark Ultra Vac Parts Manual

Ultra vac series
Hide thumbs Also See for Ultra Vac:
Table of Contents

Advertisement

Quick Links

Advertisement

Table of Contents
loading

Related Manuals for Exmark Ultra Vac

Summary of Contents for Exmark Ultra Vac

  • Page 2 Keep off mower unless seat platform is provided. Keep others off mower. Exmark reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products manufactured previously.
  • Page 3 UPS Exmark bills the distributor for parts and shipping charges, where applicable. The customer pays for the part and freight if it is shipped under the Exmark Parts Plus and if it arrives in accordance to the program.
  • Page 4 If additional information is needed, or should you require trained mechanic service, contact your authorized Exmark equipment dealer or distributor. All Exmark equipment dealers and distributors are kept informed of the latest methods of servicing and are equipped to provide prompt and efficient service in the field or at their service stations.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS Description 1. Safety Safety Alert Symbol... 6 Training ... 6 Preparation ...6-7 Safety Signs... 7 2. Specifications Model Number... 8 Dimensions ... 8 Bagging System ... 8 3. Assembly Instructions – Lazer Z HP Assembly Diagram ... 9 Install Drive Kit ...

  • Page 6: Safety

    1.2 TRAINING 1.2.1 Regard the Exmark Ultra Vac as a piece of power equipment and teach this regard to all who operate this unit. 1.2.2 Before operating your Ultra Vac, carefully read and understand this manual and the operator’s manual for your mower in their entirety.

  • Page 7: Safety Signs

    When new components are installed, be sure that current safety signs are affixed to the replaced components. 1.4.4 New safety signs may be obtained from your authorized Exmark equipment dealer or distributor or from Exmark Mfg. Co. Inc. 1.4.5 Safety signs may be affixed by peeling off the backing to expose the adhesive surface.

  • Page 8: Specifications

    Lazer Z XP with 72” deck – 103-1113 Note: Lazer Z models with serial numbers below 260,000 will also require adapter kit 103-0538. 2.2 DIMENSIONS 2.2.1 Overall unit length w/ Ultra Vac Lazer Z HP 44" Deck 91.76" (233.1 cm) 48"...

  • Page 9: Assembly Instructions - Lazer Z Hp

    3. ASSEMBLY INSTRUCTIONS – LAZER Z HP See Section 4 for Lazer Z and Lazer Z XP) 3.1 ASSEMBLY DIAGRAM Ref. No. Description Engine Guard 44,48 only Bagger Mount Weldment 5/16 – 18 X 1.00 Hex Head Screw Hood Assembly Bag Assembly Upper Tube Lower Tube Assembly...

  • Page 10: Install Drive Kit

    3.3 INSTALL HOOD ASSEMBLY AND BAGS 44 and 48 inch units (52 inch units skip to step 3) Note: When installing Ultra Vac on Lazer Z HP model LHP4818KC with serial numbers below 176621, refer to additional necessary instructions included in adapter kit 103-0328.
  • Page 11 3. Reinstall the belt guide removed in Step 1. 4. Remove Discharge chute by pulling the hairpin and chute pivot pin (from the Drive Kit installed in section 3.2). 5. Remove the Belt Cover on the right side of the deck. Install the Blower by inserting the mounting pin into the tube welded to the rear corner of the deck.

  • Page 12: Assembly Diagram

    POTENTIAL HAZARD An uncovered discharge opening will allow objects to be thrown in operator’s or bystander’s direction. Also, contact with blade could occur. WHAT CAN HAPPEN Thrown objects or blade contact can cause serious injury or kill you or bystanders. HOW TO AVOID THE HAZARD Never operate mower unless discharge chute or entire grass collection system is installed.
  • Page 13 103-1369. Follow the instructions included in the kit when noted in the following steps. 72” units below serial number 260,000 require the deck to be modified by adding the accessory mounting tube. Exmark kit 103-0583 contains the parts and templates to do this.

  • Page 14: Install Hood Assembly And Bags

    Lazer Z units only (Lazer Z XP units skip to step 6) 1. When installing the Ultra Vac onto a liquid cooled Lazer Z, the rear bumper plate must be removed. Remove rear bumper plate. Use two of the original bolts, washers and whizlock nuts to attach the lower side bumper bars to the vertical “HOT”...

  • Page 15: Install Blower Assembly

    5. Install the side plates (Items 14 and 15) loosely to the mount weldment and the wheel channels of the Lazer Z frame. The flanges on the side plates should face in towards the unit to provide the maximum tire clearance. Use the 3/8-16 x 1.00 bolts (Item 23), 3/8 spring disk washers (Item 25) and 3/8-16 whizlock nuts (Item 24).
  • Page 16 11. Reinstall the belt guide removed in step 9. 12. If the Ultra Vac is being installed on a Lazer Z with a serial number less than 260,000, it is recommended to replace the steel blocker plate mounted across the bottom of the blower with the small filler plate included in the completing kit.
  • Page 17 60 and 72 inch units only (52 inch units continue at step 21) 17. Install the belt cover mounting stud (Item 27) included in the Ultra Vac completing kit. For 60 inch units only, install the spacer (Item 29), two 7/16 spring disk washers (Item 30) and the plastic knob as shown in Figure 5.

  • Page 18: Assemble Tubes

    20. 72” units below serial number 260,000 will require the deck to be modified by adding the accessory mounting tube. Exmark kit 103-0583 contains the parts and templates required. Follow the instructions in this kit. These decks will also require drilling the hole at the front upper corner of the discharge opening to ½...

  • Page 19: Install Removable Weights

    Locate the position of the mounting holes. On machines with serial numbers less than 320,000, clamping a weight plate to the front of the floor pan (See Figure 7) does this. The ears on the weight plate should be towards the bottom (upside down from the actual mounted position).

  • Page 20: Run In - 52" Units Only

    4.7 RUN IN – 52” UNITS ONLY 1. Follow the operation instructions in Section 5 to run the unit. Run the unit with the blades and blower engaged for 2 minutes. Disengage the blades, stop engine and wait for all moving parts to stop.

  • Page 21: Mowing

    5.2 MOWING 1. The Ultra Vac blower operates when deck drive is engaged. Be sure that all persons are clear of the mower deck before engaging the cutting blades. Set the throttle to “midway” position. Pull outward on the PTO switch to the “ROTATE” position. Accelerate to full throttle to begin mowing.

  • Page 22: Transporting

    Note: The portions of the Ultra Vac bagger that are not bolted to the mower are designed to be installed or removed in their entirety. Do not operate the mower with only a portion of the Ultra Vac installed.

  • Page 23: Maintenance

    POTENTIAL HAZARD Loading a unit on a trailer or truck increases the possibility of backward tip-over. WHAT CAN HAPPEN Backward tip-over of the unit could cause serious injury or death. HOW TO AVOID THE HAZARD Use extreme caution when operating a unit on a ramp. Use only a single, full width ramp;...
  • Page 24 6.1.2 Idler Bushings: Service Interval: 25 Hours. Lubricate with 1-2 pumps of SAE No. 2 multi-purpose grease. 6.1.3 Bags: Service Interval: Daily Inspect the bags for wear, tears, or damage. POTENTIAL HAZARD Under normal use the bag will deteriorate and wear. Objects could exit a worn bag at high speeds.

  • Page 25: Parts Lists

    Part No. Description 1-653557 Decal, Ultra Vac………………..1 103-0220 Decal, Warning Discharge…… 1 1-653546 Decal, Exmark 44,48,&52 ..…. 1 103-0438 Decal, Exmark 60 & 72 ...…. 1 1-653556 Decal, Warning Impeller……….2 1-653558 Decal, Hot Sheave……………..1 103-0878 Decal, Caster Weights...…. 1 Qty. Req'd.

  • Page 26: Blower Assembly - Lazer Z Hp 44,48,52 & Lazer Z 52

    BLOWER ASSEMBLY – LAZER Z HP 44, 48, 52 & LAZER Z 52...

  • Page 27: Blower Assembly – Lazer Z Hp 44,48,52 & Lazer Z 52

    Bushing,Locator ... 1 3257-32 5/8x3/16 #61 Woodruff key... 1 Exmark red touch up spray paint - P/N 1-850337 Use grease on bore of sheave. Includes items 43 and 44 Also used in Adapter Kit 103-0328 on 48” deck Lazer HP model LHP4818KC Serial Number 176621 &...

  • Page 28: Hood And Bag Assembly - Lazer Z Hp 44,48,52 & Lazer Z 52

    7.3 HOOD AND BAG ASSEMBLY – LAZER Z HP 44, 48, 52, & LAZER Z 52...

  • Page 29: Hood And Bag Assembly – Lazer Z Hp 44,48,52 & Lazer Z 52

    7.3 HOOD AND BAG ASSEMBLY – LAZER Z HP 44, 48, 52, & LAZER Z 52 (cont.) Ref. Part No. Description 1-653396 Hood ...1 1-653397-03 Stiffener, bagger top...1 1-652395-03 Hinge wldmt ...2 103-0825-03 Hinge wldmt RH ...2 103-0826-03 Hinge wldmt LH ...2 114967 Screen ...1 114439...

  • Page 30: Blower Assembly - Lazer Z 60, 72 & Lazer Z Xp 60,72

    7.4 BLOWER ASSEMBLY – LAZER Z 60 & 72 and LAZER Z XP 60 & 72...
  • Page 31 1-303334 5/16 Spring disk washer ... 1 Exmark red touch up spray paint - P/N 1-850337 Use grease on bore of sheave. Kit 103-0583 is available to add or repair the welded on accessory mounting tube on all 44”-72” decks.

  • Page 32: Hood And Bag Assembly - Lazer Z 60, 72 & Lazer Z Xp 60,72

    7.5 HOOD AND BAG ASSEMBLY – LAZER Z 60 & 72 and LAZER Z XP 60 & 72...
  • Page 33 7.5 HOOD AND BAG ASSEMBLY – LAZER Z 60 & 72 and LAZER Z XP 60 & 72 (cont.) Ref. Part No. Description 103-0437 Hood Assembly ...1 103-0382-03 Stiffener, Bagger top ...1 103-0430-03 Hinge wldmt...2 103-0391 Reinforcement, Hood ...2 103-0440 Screen, Bagger ...1 114439 Rivet, Pop 3/16x.5 ...55...

  • Page 34: Completing Kit Assembly - Lazer Z 52,60,72 & Lazer Z Xp

    7.6 COMPLETING KIT ASSEMBLY – LAZER Z 52, 60, & 72; Lazer Z XP 60 & 72...

  • Page 35: Completing Kit Assembly – Lazer Z 52,60,72 & Lazer Z Xp 60,72

    7.6 COMPLETING KIT ASSEMBLY - LAZER Z 52, 60, & 72; LAZER Z XP 60 & 72 (cont.) Ref. Part No. Description 103-0453 Pin, Chute Pivot 1-806003 Pin, Hair 103-0576 Jackshaft, LZUV 60 103-0577 Jackshaft, LZUV 72 103-0578 Jackshaft, LZUV 52 1-653438 Belt, Blower Drive 52 103-0866...

  • Page 36: Drive Kit Assembly - Lazer Z Hp 44,48,52

    DRIVE KIT ASSEMBLY – LAZER Z HP 44,48 Ref. Part No. Description 1-653363 Pin, Chute Pivot 1-806003 Pin, Hair 1-402106 Wld, Chute 48" SD 1-805517 2.25 O.D. Washer 1-323385 Knob, Belt Shield 1-653439 Sheave, Blower drive (52") 1-653362 Sheave, Blower Drive (48") 1-653309 Sheave, Blower Drive (44") 1-653438...

  • Page 37: Warranty

    (ix) damage or defects due to or arising out of repair of turf equipment by person or persons other than an authorized Exmark service dealer or the installation of parts other than genuine Exmark or Exmark recommended parts.
  • Page 38 MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), NOT SPECIFIED HEREIN, RESPECTING THE EQUIPMENT WHICH IS THE SUBJECT OF THIS WARRANTY. This warranty applies to all Exmark turf equipment sold in the United States and Canada and intended to be used for commercial purposes.

  • Page 39: Service Record

    SERVICE RECORD Date Description of Work Done Service Done By...
  • Page 40 SEE EXMARK’S COMPLETE LINE OF PRODUCTS FOR TURF CARE ©2000, 2001 EXMARK MFG. CO. INC. INDUSTRIAL PARK BOX 808 BEATRICE, NE 68310 ALL RIGHTS RESERVED ® LAZER Z ® LAZER Z ® LAZER Z ® TURF RANGER ® TURF TRACER ®...

This manual is also suitable for:

Ultra vac lhpuv52Ultra vac lzuv60Ultra vac lzuv72Ultra vac lazer z lhpuv4448Lzuv52

Table of Contents