Craftsman 580.328300 Owner's Manual

120/240 volt electric start 10,000 watt ac generator

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Owner's manual (60 pages)

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Page 1 Safety Rules • Operation and Operating Instructions • Maintenance • Parts Sears, Roebuck and Co, Hoffman Estates, IL 60179 • Espahol Visit our Craftsman website: www.sears.com/craftsman Part No. B4419 Draft 1 (6/14/2000) Printed in the U.S.A.
Page 2 Warranty ........Troubleshooting ......Schematic ........ Safety Rules ....... Assembly ....... Wiring Diagram ......Operation ......6-12 Replacement Parts ...... 20-37 Maintenance ......13-15 Emissions Warranty ...... 38-39 Product Specifications ....... Espa_ol ....... 40-59 How to Order Parts ....Back Cover Storage ........
Page 3 • Never operate the generator: in rain; in any enclosed compartment; when connected electrical devices overheat; if electrical output is lost; if engine or generator sparks; if flame or smoke is observed while unit is running; if unit vibrates excessively. CAUTION! Before using this product, read this •...
Page 4 CHECK BATTERY / ATTACH Your generator requires some assembly and is ready for use after it has been properly serviced with the NEGATIVE BATTERY WIRE recommended oil and fuel. The battery on the generator is fully charged, sealed If you have any problems with the assembly and pre-installed except for the negative (black) your generator,...
Page 5 WHEEL KIT INSTALLATION NOTE: Be sure to install the wheel with the air pressure valve outboard. To install your wheel kit, you will need the following 5. Install other wheel in the same manner. tools: 6. Secure the vibration mount on the support leg with •...
Page 6 KNOW YOUR GENERATOR Read the owner's manual and safety rules before operating your generator. Compare the illustrations with your generator to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Fuel Shut Off Valve FuelTank Air Filter (on top of engine)
Page 7 BEFORE STARTING 0,,Oau0e GENERATOR Add Engine NOTE: A 20 hour break-in period is required. Replace Upper Level engine oil and oil filter after the first 20 hours. Do Not use synthetic oil during the break-in period. NOTE: When adding oil to the engine crankcase in the future, use only high quality detergent oil rated with API service classification SF or higher.
Page 8 HOW TO USE YOUR GENERATOR TO START THE ENGINE If you have any problems operating your generator, please call the generator helpline at 1-800-222-3136. WARNING! Never start or stop engine with electrical devices plugged into the panel receptacles and turned on. You could damage Grounding The Generator both the generator and the electrical devices.
Page 9 NOTE:Ifengine failsto start,setthe keytothe "Run" Set the key switch to the "Stop" position after position andwaitforabout10seconds beforeretrying. stopping the engine. Failure to put the key switch into the "Stop" position will deplete the IMPORTANT: Neverturnthe keyswitch tothe "Start" battery. position whiletheengineis running. Y oucould damage thestartermotor.
Page 10 RECEPTACLES Use this receptacle to operate 120 Volt AC, 60 Hz, single phase loads requiring up to 2,400 watts (2.4 kW) of power at 20 Amps. The outlet is protected by a 120 Volt AC, 20 Amp, Duplex Receptacle 20 Amp push-to-reset circuit breaker. This is a 120 Volt AC outlet, consisting of a pair of receptacles protected against overload by a 20 Amp 120 Volt AC, 30 Amp Receptacle...
Page 11 120/240 Volt AC, 30 Amp Receptacle 120/240 Volt AC, 50 Amp Receptacle Use a NEMA L14-30 plug with this receptacle. Use a NEMA 14-50 plug with this receptacle. Connect Connect a suitable 4-wire grounded cord set to the a 4-wire cord set rated for 250 Volts AC at 50 Amps to plug and to the desired load.
Page 12 DON'T OVERLOAD • Some electric motors, such as induction types, require about three times more watts of power for GENERATOR starting than for running. This surge of power lasts only a few seconds when starting such motors. Overloading a generator in excess of its rated wattage Make sure you allow for this high starting wattage capacity can result in damage to the generator and to when selecting electrical devices to connect to your...
Page 13 MAINTENANCE SCHEDULE The following chart is based on normal engine operation. Follow the hourly or calendar intervals, whichever occurs first. More frequent service is required when operating in extremely dusty or heavy load conditions. Every 8 hours Every 50 Every 200 Every 500 Every1000 Maintenance...
Page 14 PRODUCT SPECIFICATIONS Check the cleanliness of the generator frequently and clean when dust, dirt, oil, moisture or other foreign substances are visible on its exterior surface. Engine Specifications Type ..........Air Cooled, 4 stroke, V-Twin, Horizontal CAUTION! Never insert any object or tool through the air cooling slots, even if the engine Shaft, OHV gasoline is not running.
Page 15 4. Coattheo-ring of a newfilterwithengine oil.Turn Paper Element the newfilterclockwise untilthegasket c ontacts • Clean by tapping gently to remove dirt and blow off thefilteradapter, thentighten anadditional dust. Never use oil. Clean or replace more often in 2/3turn. dirty or dusty environments. 5.
Page 16 GENERAL • Cover spark plug holes with rag. Crank the engine for 2-3 seconds and reinstall the spark plugs. The generator should be started at least once every Do Not connect spark plug wires. seven days and allowed to run at least 30 minutes. If •...
Page 17 Cause Solution Problem Reset circuit breaker. Circuit breaker is open. Poor connection or defective Check and repair. cord set. Engine is running, but no AC Connected device is bad. Connect another device that is in output is available. good condition. Fault in generator.
Page 18 COILI_ CAPACI POWER WI N]]I NG SWZTCH ENG, I GNZ TI ON _44D-- 120V C,B, SPARK _.._'_-_J 30 A ENG, I _44B- _'-"o-- I GNI TI ON ii A _40V- _IlB _44A-- $TARG...
Page 19 840V I£OV/30A TERMINAL BLOCK CONTROL PANEL FU2E 3PARK GROUN]) REAR #£ PLUG SEARING CARRIER FRAME GRDUND SUPPLIED BATTERY...
Page 20 Craftsman 10,000 Watt Generator 580.328300 Main Unit \\\\ Detail Battery Tray...
Page 21 Craftsman 10,000 Watt Generator 580.328300 Main Unit Item PaN# Description Item PaN# Description BB4509 BB4682 SHIELD, Heat BRACKET, Ignition Switch B77304 B96925 SUPPORT, Engine BRACKET, Battery Tie Down BB4811 96924 SHIELD, Heat J-BOLT, M8 - 1.25 80270 VALVE, Fuel Shut-Off...
Page 22 Sincro Alternator Model EK-10 \\\\ \\\\\ \\\\ Item Pan # Description B4906 SHIELD, Front B4907 GRID, Front B4908 BOLT, Shaft Stay B4909 STAY BOLT, M8 x 30 B4910 ASSEMBLY, Housing B4911 B4912 COVER, Blind End B4913 COVER, Top Black B4914 CAPACITOR, 25mF 450V B4915 BEARING, 62052RS C3...
Page 23 Craftsman 10,000 Watt Generator 580.328300 Control Panel ,€ \\\\ Item PaN # Item Part# Description Description BB4504 PANEL, Control 80077 PPHMS, M4 x 20mm 23897 92953 FLAT WASHER, #10 - M5 BLOCK, 50 Amp, 3 - Terminal 91526 90576 PPHMS, M5- .08 x 12mm...
Page 24 Craftsman 10,000 Watt Generator 580.328300 Wheel Kit \XXxxxxxxxxxx Item PaN # Description 93393B HANDLE 39287 HHCS, M8- 1.25 x 45 52858 NUT, Locking M8 - 1.25 93394 LEG, Mounting Support 27007 MOUNT, Vibration 22145 FLAT WASHER, 5/16 - M8 42909 HHCS, M8- 1.25 x 30...
Page 25 Robin 18 HP Engine, Model EH63 Part# Item Pa_ # Description Item Description 263-33001-03 INTAKE MANIFOLD 014-90800-21 ADJUSTING SCREW 263-31A01-03 CAMSHAFT 017-00800-90 020-02000-10 WASHER 246-35201-03 GASKET, muffler 246-33301-03 TAPPET 002-38080-00 FLANGE NUT 263-33401-03 INTAKE VALVE 263-32601-00 AIR CLEANER ASSY (Includes 263-33501-03 EXHAUST VALVE items 18 - 21)
Page 26 Robin 18 HP Engine, Model EH63...
Page 27 Robin 18 HP Engine, Model EH63 Item Part # Description 263-10101-01 CRANKCASE, compl. (Includes items 2 thru 9) 263-15801-03 MAIN BEARING 005-26081-80 DOWEL PIN 142-55601-03 PIPE 159-65401-03 PIPE (PULSE) 212-15008-13 BLIND PLUG 044-00800-10 OIL SEAL 263-15901-03 UNION 045-01200-10 STEEL BALL 248-76301-01 SWITCH OIL PRESSURE 263-11102-01...
Page 28 Robin 18 HP Engine, Model EH63 e_2_ Item Part # Item Part# Description Description 263-46001-03 Choke Control Link 263-43311-A3 SPEED CONTROL LEVER 263-46011-01 Choke Control Rod 263-45021-A2 BRACKET, Speed Control 263-43901-01 Choke knob 261-43901-03 CLAMP 263-46010-03 005-11060-00 SNAP PIN Choke Knob Clamp 261-45201-03 001-14063-00 BOLT/WASHER...
Page 29 Robin 18 HP Engine, Model EH63 Item Pa_ # Description 263-51101-02 BLOWER HOUSING UNIT 263-52601-01 CYLINDER BAFFLE I COMPL. 263-52701-01 CYLINDER BAFFLE 2 COMPL. 263-52801-03 CYLINDER BAFFLE 3 263-52911-A2 CYLINDER BAFFLE 4 UNIT 011-00600-20 FLANGE BOLT 263-92001-03 LABEL (WARNING) 263-95201-03 LABEL (EMISSION CONTROL) 263-54101-02 COOLING BLOWER UNIT...
Page 30 Robin 18 HP Engine, Model EH63...
Page 31 Robin 18 HP Engine, Model EH63 Item Pa_ # Description 263-63901-03 INNER ROTOR 263-63902-03 OUTER ROTOR 263-64301-02 OIL PUMP FILTER UNIT 263-64001-01 OIL PUMP COVER, compl. (Includes item 5) 044-03500-90 OIL SEAL X24-08900-20 O-RING 263-65001-13 PLUG, oil relief 003-70140-00 GASKET, aluminum 248-65601-03 SPRING, relief valve 006-90308-00...
Page 32 Robin 18 HP Engine, Model EH63...
Page 33 Robin 18 HP Engine, Model EH63 Item Pa_ # Description 258-62545-08 GASKET, air horn BODY, Air Horn 263-62524-08 LEVER ASSY, choke 258-62551-08 RING, choke lever 263-62445-08 SPRING, choke 258-62553-08 COLLAR, choke 258-62554-08 FILTER, choke shaft 263-62520-08 SHAFT ASSY, choke 258-62525-08 CHOKE VALVE 258-62555-08 SCREW, valve set...
Page 34 Robin 18 HP Engine, Model EH63 Item Pa_ # Description 263-21201-01 CRANKSHAFT, Taper 2.25/12 (SAE-WG) 263-22501-00 CONNECTING ROD ASSY (Includes item 3) 246-23001-03 CONNECTING ROD BOLT 263-23401-03 PISTON 263-23301-03 PISTON PIN 263-23501-07 PISTON RING SET 056-52100-20 CLIP 263-25001-03 SPACER, t = 0.6 or 263-25002-03 SPACER, t = 0.8 or 263-25003-03...
Page 35 Robin 18 HP Engine, Model EH63 Item Pa_ # Description FLYWHEEL, compl. 263-77202-01 IGNITION COIL, compl. 263-78201-01 GROMMET 246-79501-03 RING GEAR 263-71001-03 STARTING MOTOR ASSY 263-70502-A0 WIRE 4, compl. 263-73016-01 WIRE 5, compl. 263-73017-01 SPARK PLUG, compl. 065-01404-80 SPARK PLUG CAP 065-50001-40 PLUG TERMINAL 065-90000-10...
Page 36 Robin 18 HP Engine, Model EH63 Item Pa_# Description 017-00800-30 Flanged Nut (M8) 263-35201-A1 Gasket 263-34101-A1 Manifold 263-34211-01 Muffler Cover 011-00600-10 Flange Bolt 263-30201-01 Muffler 263-37301-A1 Deflector Ass'y 263-37011-A1 Bracket 001-11081-60 Bolt W/Lockwasher (M8x16) 001-04085-05 Flange Bolt (M8 x 50 263-37321-A2 Spark Arrester...
Page 37 Robin 18 HP Engine, Model EH63 Item Part# Description 263-70502-A0 STARTING MOTOR ASSY (Includes items 1 thru 21) 263-70510-08 ARMATURE ASSY 263-70550-08 THRUST WASHER KIT 210-70534-08 PINION STOPPER SET 255-70580-08 YOKE ASSY 263-70505-08 REAR COVER ASSY (Includes item 7) 255-70531-08 BRUSH HOLDER ASSY (Includes items 9 thru 11) 228-70514-08 BRUSH (-)
Page 38 YOUR WARRANTY RIGHTS AND WHAT IS COVERED OBLIGATIONS Repair or Replacement of Parts The California Air Resources Board ("CARB") and • Repair or replacement of any warranted part will be Sears Roebuck and Co., USA, are pleased to explain performed at no charge to the owner at an the Emission Control System Warranty on your model approved Sears service center.
Page 39 Maintenance Statements Emission Control Warranty Parts List 1. Fuel Metering System It is your responsibility to have all scheduled inspection and maintenance services performed at the Carburetor and internal parts times recommended in the 1998 and later owner's Choke system manual and to retain proof that inspection and Fuel strainer, if applicable maintenance service are performed at the times when...
Page 40 Garantia........ Especificaciones delProducto ....Almacenamiento ......Reglas deSeguridad ....... Montaje......42-43 Reparacion d eAverias..... Funcionamiento ......44-50 Garantia deEmisiones ....56-57 Mantenimiento ......51-53 ComoOrdenar P artes..... Ultima Pagina GARANTIA LIMITADA PARA GENERADORES PORTATILES DE LUJO SEARS le garantiza al comprador original que el alternador y el motor de su generador portatil estara libre de defectos en materiales y mano de obra en los componentes y por el periodo de tiempo establecido...
Page 41 recubrimiento, etc. Nunca permita que personas no calificadas operen o proporcionen servicio al generador. • Nunca manipule dispositivos o cordones el6ctricos cuando se encuentre parado en agua, descalzo o con los pies o las manos mojadas. Podrian ocurrir descargas el6ctricas peligrosas. •...
Page 42 Sugenerador requiere decierto ensamble yestara listo REVISE LA BATERIA / CONECTE para serusado d espu6s dehaberle dado unservicio ALAMBRE NEGATIVO DE LA adecuado conelaceite y elcombustible recomendados. BATERIA Sitiene problemas conelmontaje desugenerador, por favor Ilame alaLinea deAyuda d elGenerador al La bateria del generador se encuentra completamente 1-800-222-3136.
Page 43 INSTALACION DEL JUEGO DE NOTA: Aseg6rese de instalar la rueda con la parte levantada de la maza hacia adentro. RUEDAS 5. Instale la otra rueda de la misma forma. 6. Asegure el montaje antivibratorio a la pata de soporte Para instalar su juego de ruedas, necesitara las con la tuerca de sujeci6n y el tornillo prisionero largo de siguientes herramientas:...
Page 44 CONOZCA SU GENERADOR Lea este manual del propietario y las reglas de seguridad antes de operar su generador. Compare las ilustraciones con su generador para familiarizarse con la ubicaci6n de los diferentes controles y ajustes. Valvula de Corte de ue de Combustible Filtro de Aire Cortacircuitos (en la parte...
Page 45 ANTES DE DARLE ARRANQUE En adelante, revise el nivel de aceite del motor antes de cada arranque. Vuelva a depositar aceite si su nivel se GENERADOR encuentra por debajo de la linea inferior de la varilla de medici6n. A_ada Aceite al Motor NOTA: El motor requiere de un periodo de despegue de 20 horas.
Page 46 COMO USAR SU GENERADOR PARA DARLE ARRANQUE MOTOR Si tiene problemas operando su generador, por favor Ilame a la linea de ayuda para generadores al 1-800-222-3136. Conexion a Tierra del Generador iADVERTENCIA! Nunca arranque o detenga el motor teniendo dispositivos el6ctricos conectados y El Codigo Eldctrico Nacional exige que el bastidor y las encendidos en los tomacorrientes...
Page 47 IMPORTANTE: No active el arranque el6ctrico de forma • Deje que el motor funcione sin cargas por 30 segundos continua por mas de 5 segundos, incluso si el motor no para estabilizar las temperaturas internas del motor y el enciende. El viraje prolongado puede dafiar el motor del generador.
Page 48 TOMACORRIENTES Utilice este tomacorriente para operar cargas de 120 Voltios AC, 60 Hz, monofasicas que requieran hasta 2,400 vatios Tomacorriente Doble de 120 Voltios (2.4 kW) de potencia a 20 Amperios. La toma esta protegida 20 Amperios por un cortacircuito con dispositivo de reposici6n de 20 Amperios.
Page 49 Tomacorriente de 120/240 Voltios Tomacorriente de 120/240 Voltios 30 Amperios 50 Amperios Utilice un enchufe NEMA 14-50 con este tomacorriente. Use un enchufe tipo NEMA L14-30 con este tomacorriente. Conecte al enchufe y a la carga que desee un juego de Conecte al enchufe un juego de cordones de 4 alambres cordones de 4 alambres con conexi6n a tierra.
Page 50 NO SOBRECARGUE • Algunos motores el6ctricos, tal como tipos de inducci6n, requieren acerca de tres vez mas vatios del poder para GENERADOR comenzar que para cotter. Esta onda irruptiva de poder dura tan solo unos segundos durante el arranque de Sobrecargar el generador mas alia de su capacidad de dichos motores.
Page 51 PROGRAMA DE MANTENIMIENTO La siguiente tabla esta basada en el funcionamiento normal del motor. Siga los intervalos horarios o de calendario, Io que ocurra primero. Se requiere de servicio con mayor frecuencia cuando opere la unidad en condiciones con exceso de polvo o cargas pesadas.
Page 52 ESPECIFICACIONES DEL PRODUCTO Revise frecuentemente la limpieza del generador y limpielo cuando elementos como polvo, suciedad, aceite, humedad o substancias extraSas sean visibles sobre su superficie Especificaciones del Motor exterior. Tipo ......Motor a gasolina OHV Enfriado Aire, 4 tiempos, herramientas a trav6s de las ranuras de enfriamiento iPRECAUCION! Nunca inserte objetos o...
Page 53 Siga las siguientes instrucciones para cambiar el aceite Limpieza de la Espuma de Uretano mientras el motor se encuentre caliente: • Lave y limpie la espuma de uretano en kerosene. Sature 1. Limpie el Area alrededor del tap6n para drenaje de la espuma en una mezcla de 3 pares de kerosene y aceite, retire el tap6n y drene el aceite por completo en 1 parte de aceite de motor, despu6s exprimala para...
Page 54 GENERALIDADES • Cubra los orificios de la bujias con un trapo. Haga girar el motor por 2-3 segundos y vuelva a instalar la bujias. No El generador debera ser encendido al menos una vez cada conecte los alambres de las bujias. siete dias y debera dejarlo funcionar al menos durante 30 •...
Page 55 Problema Causa Solucibn Cortacircuitos abierto. Reajuste el cortacircuito. Mala conexi6n ojuego de cordones Revise y repare. defectuoso. El motor esta funcionando pero El dispositivo conectado esta en mal Conecte otro dispositivo que est6 en no existe salida de AC disponible. estado.
Page 56 SUS DERECHOS DE GARANTiA Periodo de Cobertura OBLIGACIONES Sears garantiza al propietario original y a cada comprador subsecuente que el motor se encuentra libre de defectos en El Comit6 de Recursos del Aire de California (The California materiales y mano de obra, los cuales pueden causar la Air Resources Board - "CARB"), y Sears Roebuck and Co., falla de la parte garantizada por un periodo de dos aSos.
Page 57 Donde Obtener el Servicio de Garantia Declaracion de Mantenimiento Los servicios de garantia o de reparaci6n deberian ser Es su responsabilidad Ilevar a cabo todas las provistos en todos los centros de servicios autorizados de inspecciones y servicios de mantenimientos planificados Sears.

Craftsman 580.328300 Owner's Manual

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