Craftsman 580.329160 Owner's Manual
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Craftsman 580.329160 Owner's Manual

6500 watt ac generator
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Owner's Manual
CRRFTSMRN °
AC Generator
Model No.
580.329160
GENERATOR
CUSTOMER
_._
HELPLINE
HOURS:
Mon.- Fri. 8 a.m. to 5 p.m. (CT)
CAUTION"
Before using this product,
read this manual
and follow all Safety
Rules and Operating
Instructions.
•
Safety
•
Assembly
•
Operation
•
Maintenance
•
Parts
•
Espahol
SEARS,
ROEBUCK
and CO.,
Hoffman
Estates,
IL 60179
U.S.A.
Visit our Craftsman website: www.sears.com/craftsman
Part No. 187089 Draft 1 (07/16/2001)

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  • Page 1 CAUTION" Before using this product, • Parts read this manual and follow all Safety • Espahol Rules and Operating Instructions. SEARS, ROEBUCK and CO., Hoffman Estates, IL 60179 U.S.A. Visit our Craftsman website: www.sears.com/craftsman Part No. 187089 Draft 1 (07/16/2001)

  • Page 2: Limited Warranty

    WARRANTY ........TROUBLESHOOTING ......SAFETY RULES ....... SCHEMATIC DIAGRAM ......ASSEMBLY ........WIRING DIAGRAM ......OPERATION ........ 5-11 REPLACEMENT PARTS ...... 20-27 MAINTENANCE ......12-15 EMISSION CONTROL WARRANTY ....ESPANOL ......... 30-47 SPECIFICATIONS ......STORAGE ........HOW TO ORDER PARTS ....BACK PAGE LIMITED WARRANTY FOR DELUXE...
  • Page 3 • Never operate the generator: in rain; in any enclosed compartment; when connected electrical devices overheat; if electrical The engine exhaust from this product contains output is lost; if engine or generator sparks; if flame chemicals known to the State of California or smoke is observed while unit is running;...

  • Page 4: Assembling The Wheel Kit

    Your generator requires some assembly and is ready • 2 locking plugs for use only after it has been properly serviced with • Wheel Kit the recommended oil and fuel. ASSEMBLING THE WHEEL If you have any problems with the assembly your generator, please call the generator helpline...

  • Page 5: Know Your Generator

    KNOW YOUR GENERATOR Read the owner's manual and safety rules before operating your generator. Compare the illustrations with your generator to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Fuel Choke Lever Air Cleaner Run/Stop Switch...
  • Page 6 RECEPTACLES 4-Wire Cord Set 120 Volt AC, 20 Amp Duplex Receptacle 240V -_ Use only high quality, well-insulated, extension cords with the generator's 120 Volt electrical receptacles. A NEMA L14-30 plug is used with this 240 Volt receptacle. Connect a suitable 4-wire cord set to the plug and to the desired load.

  • Page 7: Connecting Electrical Loads

    CONNECTING ELECTRICAL LOADS 12 Volt DC Receptacle This receptacle allows you to recharge a 12 Volt • Do Not connect 240 Volt loads to 120 Volt automotive or utility style storage battery with the receptacles. battery charge cables provided. • Do Not connect 3-phase loads to the generator.

  • Page 8: Add Gasoline

    Add Gasoline Turn the fuel valve to the "On" position. WARNING! Never fill fuel tank indoors. Never fill fuel tank when engine is running or hot. Allow unit to cool for two minutes before refueling. Do Not light a cigarette or smoke when filling the fuel tank.
  • Page 9 TO STOP THE ENGINE Restarting If you try to restart the engine within 10 seconds after • Unplug all electrical loads from generator panel it shuts down, the engine may NOT start. The system receptacles. Never start or stop engine with needs 5 to 10 seconds to reset.

  • Page 10: Battery Safety

    BATTERY SAFETY • If necessary, clean battery terminals. • Connect battery charge cable connector plug to WARNING! Storage batteries give off panel receptacle identified by the words "12-VOLT D.C.". explosive hydrogen gas while recharging. An explosive mixture will remain around the battery •...

  • Page 11: Reference Guide

    DON'T OVERLOAD • If the appliance, tool or motor does not give wattage, multiply volts times ampere rating to GENERATOR determine watts (volts x amps = watts). Overloading a generator in excess of its rated wattage • Some electric motors, such as induction types, capacity can result in damage to the generator and to require about three times more watts of power for connected electrical devices.

  • Page 12: Specifications

    OWNER'S RESPONSIBILITIES Follow the hourly or calendar intervals, whichever occurs first. More frequent service is required when operating in adverse conditions noted below. Every 8 Hours 25 Hours or 50 Hours or 100 Hours or Maintenance Operation or Daily Every Season Every Season Every Season Check oil level...

  • Page 13: Engine Maintenance

    Check the cleanliness ofthe generator frequently a nd • Coat gasket of new filter with engine oil. Turn filter cleanwhendust,dirt,oil,moisture or otherforeign clockwise until gasket contacts tightly with filter substances a revisibleon itsexterior s urface. adapter. Then tighten an additional 3/4 turn. NOTE: D oNot usea gardenhoseto cleangenerator.

  • Page 14: Service Air Cleaner

    Service Air Cleaner Clean Spark Arrester Screen Your engine will not run properly and may be The engine exhaust muffler has a spark arrester damaged if you run it using a dirty air cleaner. Clean screen. Inspect and clean the screen every 100 hours or replace the air cleaner paper filter once every of operation or once each year, whichever comes first.

  • Page 15: Adjusting Valve Clearance

    Adjusting Valve Clearance After the first 50 hours of operation, you should adjust the valve clearance in the engine. IMPORTANT: If you feel uncomfortable about doing this procedure or you don't have the proper tools, Feeler Allen Wrench please take your generator in to the nearest Sears Gauge service center to have the valve clearance adjusted.
  • Page 16 GENERAL Change Oil While engine is still warm, drain oil from crankcase. The generator should be started at least once every Refill with recommended grade. seven days and allowed to run at least 30 minutes. If this cannot be done and you must store the unit for Oil Cylinder Bore more than 30 days, use the following information as a •...
  • Page 17 Problem Cause Correction Reset circuit breaker. One of the circuit breakers is open. Poor connection or defective cord Check and repair. set. Engine is running, but no Connected device is bad. Connect another device that is in AC output is available. good condition.
  • Page 18 CRAFTSMAN 6500 Watt AC Generator 580.329160 POWER REGULATOR BOARD FI ELI) SPARK SXITCH PLUG IGNITION BATTERY CHARGE...
  • Page 19 CRAFTSMAN 6500 Watt AC Generator 580.329160 ENGINE BLICK...
  • Page 20 CRAFTSMAN 6500 Watt AC Generator 580.329160 Main Unit m Exploded View 900. < > 26--f \\\\\ \\\\\ _'_7...
  • Page 21 CRAFTSMAN 6500 Watt AC Generator 580.329160 Main Unit m Parts List Item Part # Qty. Description Item Part # Qty. Description B187024 CRADLE 66476 CAPSCREW, M6- 1.0x12mm 187094 B92039 SHIELD, Heat DECAL, Control Panel 92630B ASSEMBLY, Control Box 92982 DECAL, Danger...
  • Page 22 CRAFTSMAN 6500 Watt AC Generator 580.329160 Control Panel m Exploded View and Parts List '\\\\ '\\\\\ < \\\\\\\ "1 Item PaN # Item PaN # Qty. Description Qty. Description B92070 PANEL, Control 68759 OUTLET, 120V, 20A Duplex 23897 FLAT WASHER, #10 M5...
  • Page 23 CRAFTSMAN 6500 Watt AC Generator 580.329160 Wheel Kit m Exploded View and Parts List Item PaN # Qty. Description BB5586 HANDLE B4966 WHEEL 93693G AXLE 87005A PIN, Retaining 39287 HHCS, M8- 1.25 x 45 B186927 LEG, Support 27007 MOUNT, Vibration 42909 CAPSCREW, Hex Hd.

  • Page 24: Control Panel

    ENGINE, 13 HP, Generac Power Systems, EHF 00958 - Low Oil Shutdown Governor- Exploded View and Parts List White White "_ _From Control Panel To Oil Switch Item Part # Item Part # Qty. Description Qty. Description 72347 78653 Run/Stop Switch Sparkplug 72734 Governor Lever...

  • Page 25: Exploded View And Parts List

    ENGINE, 13 HP, Generac Power Systems, EHF 00958 - Oil Filter & Switch, Recoil Starter and Flywheel - Exploded View and Parts List Item Part # Qty. Description 86999 Oil Filter Gasket 94683 Oil Filter Adapter 49821 M8 x 30 SHCS 60108 Oil Press Switch 70185...

  • Page 26: Power Systems

    ENGINE, 13 HP, Generac Power Systems, EHF 00958 - Carburetor, Air Cleaner - Exploded View and Parts List ,34¸ Item Part # Item Part # Qty. Description Qty. Description 72745 Breather Hose 91187A Nikki Carb. 91039 Head/Manifold Gasket 73108A Air Cleaner Base 40945 M6 x 20 SHCS 49811...
  • Page 27 ENGINE, 13 HP, Generac Power Systems, EHF 00958 - Long Block - Exploded View and Parts List "%. 26 _/ 23" \\\\\_112 Qty. Description Item Part # Qty. Description Item Part # Cylinder Head With Valve 71978 Connecting Rod with Cap and 21714 Seats &...

  • Page 28: What Is Not Covered

    If you have any questions regarding your warranty rights Your Warranty Rights and Obligations and responsibilities, your should contact your nearest The California Air Resources Board ("CARB") and Sears authorized service center or call Sears at Roebuck and Co., USA, are pleased to explain the Emission 1-800-473-7247.
  • Page 30 DE GENERADOR PORTATILE CRAFTSMAN SEARS garantiza al comprador original que el alternador y el motor para su generador portatil estaran libres de defectos en los materiales o la mano de obra para las piezas y el periodo establecido a partir de la fecha de compra original. Esta...
  • Page 31 del combustible. Si el tanque esta demasiado Ileno, el combustible podria rebosarse y caer sobre el motor caliente y ocasionar un INCENDIO o una EXPLOSION. El escape del motor de este producto contiene • Nunca opere el generador: elementos quimicos, los cuales son reconocidos en el | en la Iluvia;...
  • Page 32 Su generador requiere de ciertos procedimientos de montaje • Aceite para motor y solo estara listo para ser utilizado despu6s de haberle • 2 tapones de fijaci6n suministrado servicio con el combustible y aceite • Juego de Ilantas recomendados. MONTAJE DEL JUEGO DE RUEDAS Si usted tiene problemas con el montaje de su generador, por favor Ilame a la linea de ayuda para generadores al El juego de ruedas esta diseSado para mejorar el transporte...

  • Page 33: Conozca Su Generador

    CONOZCA SU GENERADOR LEA ESTE MANUAL DEL PROPIETARIO Y LAS REGLAS DE SEGURIDAD ANTES DE OPERAR SU GENERADOR. Compare las ilustraciones con su Generador para familiarizarse con las ubicaciones de los diferentes controles y ajustes. Conserve este manual para referencias futuras. Tanque de Combustible Palanca del Cebador Depurador de...
  • Page 34 JUEGOS DE CORDONES ENCHUFES CONECTORES Tomacorriente Doble de 120 Voltios Use Qnicamente cordones de extensi6n de alta calidad y bien aislados con los tomacorrientes el6ctricos dobles de 120 Voltios del generador. W (Neutro) (Cargado) (Cargado) Tierra NEMA L14-30 (Verde) Usted debera usar un enchufe para conector tipo bloqueo NEMA L14-30 con el tomacorriente de 240 Voltios.
  • Page 35 Tomacorriente de 12 Voltios CONEXION DE CARGAS ELECTRICAS Este tomacorriente le permite recargar una bateria de almacenamiento tipo servicio o automotriz de 12 Voltios • No conecte cargas de 240 Voltios a tomacorrientes utilizando los cables suministrados para cargar baterias. 120 Voltios.
  • Page 36 Desconecte todas las cargas el6ctricas del generador. Para Agregue Gasolina el arranque del motor siga las siguientes instrucciones en orden num6rico: iADVERTENCIA! Nunca Ilene el tanque del combustible en recintos cerrados. Nunca Ilene el Verifique si el interruptor de control secundario se encuentra "Apagado".

  • Page 37: Parado Del Motor

    Coloque la palanca de retroceso en la posici6n de Deteccion de Baja Presion "Run" (marcha). Si el motor vacila, mueva la palanca de Si el sistema detecta baja presi6n del aceite durante la retroceso hasta la posici6n media "Half' hasta que el operaci6n, el motor va a parar.

  • Page 38: Procedimiento De Carga De La Bateria

    SEGURIDAD DE LA BATERIA Si la bateria esta equipada con tapas de desfogue, asegQrese de que estan instaladas y apretadas. iADVERTENCIA! Las baterias de acumuladores • Limpie los terminales de la bateria si es necesario. producen gas de hidr6geno explosivo cuando son •...
  • Page 39 NO SOBRECARGUE • Si el aparato especial, herramienta o motor no suministra el vatiaje, multiplique los voltios por la clasificaci6n de GENERADOR amperaje para determinar los vatios (voltios x amperios = vatios). Sobrecargar el generador mas alia de su capacidad de vatiaje puede ocasionar daSos al mismo y a los dispositivos •...

  • Page 40: Del Cliente

    RESPONSIBILADES DEL CLIENTE Siga los intervalos horarios o de calendario, Io que ocurra primero. Se requiere de servicio con mayor frecuencia cuando opere la unidad en las condiciones adversas descritas a continuaci6n. Cada 8 horas 25 horas o 50 horas o 100 horas o Operacion de Mantenimiento...

  • Page 41: Mantenimiento Del Motor

    MANTENIMIENTO del GENERADOR Cambie el aceite cuando el motor todavia se encuentre caliente despu_s del funcionamiento, come se indica a El mantenimiento del generador consiste en conservar la continuacion: unidad limpia y seca. Opere y almacene la unidad en un •...
  • Page 42 NOTA: Tan solo Ileve a cabo este ajuste despu6s de las Para Limpiar o Reemplazar el Filtro del Aire de Papel: primeras 50 horas de operaci6n Los pernos de cabeza no • Retire la cubierta del depurador de aire; despu6s retire el necesitaran ajustes adicionales prefiltro de espuma (dele servicio si es necesario) y retire •...
  • Page 43 NOTA: Usted debe tener la nuez de la mermelada de brazo Ajuste de la Separacion de las V_lvulas de rocker en el lugar como usted gira el semental de pelota Despu6s de las primeras 50 horas de funcionamiento de pivot. debera ajustar la separaci6n de las valvulas del motor.
  • Page 44 GENERALIDADES Cambio de Aceite Con el motor todavia caliente, drene el aceite de la caja del El generador debera ser encendido al menos una vez cada cigiJeSal. Vuelva a Ilenarlo con el grado de aceite siete dias y debera dejarlo funcionar al menos durante recomendado.
  • Page 45 Problemo Accion Causa 1. Reposicione elinterruptor. El interruptor automatico de circuito esta abierto. El motor esta Conexi6n mal o defectuosa del juego de Revise y repare. cables. funcionando pero no existe salida de AC El dispositivo conectado esta dafiado. Conecte otro dispositivo que est6 buenas condiciones.
  • Page 46 Si tiene preguntas acerca de sus responsabilidades y derechos Sus Obligaciones y Derechos de Garantia de garantia, deber& ponerse en contacto con su centro de La Junta Directiva de Recursos Ambientales de California ("CARB') servicio autorizado mas cercano o Ilamar a Sears al y Sears Roebuck and Co.
  • Page 48 For in-home major brand repair service: Call 24 hours a day, 7 days a week 1-800-4-MY-HOM E SM (1-800-469-4663) Para pedir servicio de reparacibn a domicilio - 1-800-676-5811 In Canada for all your service and parts needs call - 1-800-665-4455 Au Canada por tout le service ou les pi6ces For the repair or replacement parts you need:...

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