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Owner's
Manuam
®
Generator
HOURS:
Mort. ° Fri. 8 a.m. to 5 p.m. {CT)
CAUTtON
Before using this product, read this
manual and follow all Safety Rules
and Operating instructions.
PRECAUC_ON
Antes de utilizar el producto, lea este
manual y siga todas las Reglas de
Seguridad e Instrucciones de Uso.
Sears,
Roebuck
and Co., Hoffman
Estates,
_L 60179
U.S.A.
Visit our Craftsman
website:
www.craftsmamcom
Part No. 193353GS
Draft9
(07192005)
o Safety
o AssemNy
o Operation
o Maintenance
o Parts
o EspaSoN

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   Summary of Contents for CRAFTSMAN 580.323602

  • Page 1

    Safety Rules manual y siga todas las Reglas de o EspaSoN and Operating instructions. Seguridad e Instrucciones de Uso. Sears, Roebuck and Co., Hoffman Estates, _L 60179 U.S.A. Visit our Craftsman website: www.craftsmamcom Part No. 193353GS Draft9 (07192005)

  • Page 2

    HOW TO ORDER PARTS ..BACK PAGE LIMtTED WARRANTY FOR CRAFTSMAN GENERATORS SEARS warrants to the original purchaser that the alternator and engine for its portable generator will be free from defects in materials or workmanship for the items and period set forth below from the date of original purchase.

  • Page 3

    This is the safety alert symbol. It is used to alert you to potential personal inju_' hazards. Obey all safety messages that foltow this symbol to avoid possible injury or death. WARNING ii_=!_l;ijRead this manuat carefully and become familiar with your generator. Know its applications, its limitations,...

  • Page 4

    WARNING WARNING WHEN ADDING OR DRAINmNG FUEL WHEN ADJUSTING OR MAKING REPAIRS TO YOUR Turn generator OFF and let it cool at least 2 minutes GENERATOR before removing fuel cap. Loosen cap slowly to relieve + Disconnect the spark plug wire from the spark plug and pressure in tank.

  • Page 5

    KNOW YOUR GENERATOR Read the owner's manual and safety rules before operating your generator, Compare the illustrations with your generator to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Rocker Switch Fuel Tank Recoil Starter Choke Lever 120 Volt AC, 20 Amp...

  • Page 6

    TO REMOVE GENERATOR FROM You will need two 1/2" or 13mm open end wrenches or a socket wrench with 1/2" or 13mm sockets, a CARTON 15/16" wrench and a needle-nose pliers to install this kit. • Open top flaps of shipping carton. •...

  • Page 7

    BEFORE STARTING "THE Add Fue{ WARNING Add Engine IMPORTANT: Any attempt to crank or start the engine before it has been properly serviced with the recommended oil may result in an engine failure. WHEN ADDING FUEL NOTE: When adding oil to the engine crankcase, use only high quality detergent oil rated with API service OFF and let it coo! at least 2 minutes Turn...

  • Page 8

    HOW TO USE YOUR GENERATOR Generator Location if you have any problems operating your generator Generator Clearance after reading the manual, please call the generator he+p+ineat 1-800-222-3136. WARNtNG System Ground The generator has a system ground that connects the generator flame components to the ground terminals on the AC output receptacles.

  • Page 9

    Move choke lever to "Run" position a short To Start The Engine distance at a time over several seconds in warm CAUTION weather or minutes in cold weather. Let engine run smoothly before each change. Operate with choke in"Run" position. NOTE: If engine starts after 3 pulls but fails to run, or if unit shuts down during operation, make sure unit is See "Don't Ovedoad Generator".

  • Page 10

    20 Amps of current. Under certain weather conditions (temperatures below 40°F [4°C] combined with high humidity), your Craftsman generator may experience icing of the carburetor and/or the crankcase breather system. To reduce this problem, you need to perform the foJlowing: Make sure generator has clean, fresh fuel.

  • Page 11

    inanemergency, usetheoriginal s hipping carton as a For a more permanent shelter, build a structure that temporary s helter: wiJl enclose three sides and the top of the generator. 7. Cutoffallcarton flaps. Make sure entire muffler-side of generator is exposed, as shown previously. 8.

  • Page 12

    DON'T OVERLOAD GENERATOR Plug in and turn on the next load. Again, permit the generator to stabilize. Capacity Repeat steps 4 and 5 for each additional load. You must make sure your generator can supply NEVER add more loads than the generator capacity. enough rated (running) and surge (starting) watts for Take special care to consider surge loads in generator the items you will power at the same time.

  • Page 13

    ENGtNE TECHNICAL INFORMATION PRODUCT SPECIFICATIONS This is a single cylinder, overhead valve(OHV), air Generator Specifications cooled engine. It is a low emissions engine. Rated Running Watts ..3,600 Watts (3.6kW) in the State of California, Model Series 120000 Rated Surge Watts ... 5,300 Watts (5.3kW) engines are certified by the California Air Resources Board to meet emissions standards for 125 hours.

  • Page 14

    MAINTENANCE SCHEDULE Follow the hourly or calendar intervals, whichever occurs first. More frequent service is rec uired when operating in adverse conditions noted below. MABNTENANCE SCHEDULE FiLL tN DATES AS YOU SERVICE DATES COMPLETE REGULAR SERVICE SERVICE DATES Every 100 Before Every 25 Hours Every 50 Hours...

  • Page 15

    ENGINE MAINTENANCE C[eanlRepmace Spark Plug Change the spark plug every 100 hours of operation or once each year, whichever comes first. This will help your engine to start easier and run better. Clean area around spark plug. Remove and inspect spark plug. Check electrode gap with wire feeler gauge and set spark plug gap to 0.030 inch (0.76mm) if WHEN...

  • Page 16

    Carburetor Spark Attester if you think your carburetor needs adjusting, see your nearest Sears service center. Engine performance may be affected at attitudes above 3000 feet. For operation at higher elevations, contact your nearest Sears service center. Screen CJean Spark Arrester Screen The engine exhaust muffler has a spark attester _eat...

  • Page 17

    Change OH While engine is still warm, drain oil from crankcase. Thegenerator shouldbestarted atleastonceevery Refill with recommended grade. sevendaysandallowed torunat least30minutes. I f thiscannot b edoneandyoumuststoretheunitfor Oil Cylinder Bore morethan30days,usethefollowing information a s a guideto prepare itforstorage. • Remove spark plug and pour about 1 ounce (30ml) of clean engine oil into the cylinder.

  • Page 18

    Problem Correction Cause One of the circuit breakers is Reset circuit breaker. open. Fault in generator. Contact Sears service facility. Engineis running, but no AC Poor connection or defective Check and repair. output is available. cord set. Connected device is bad. Connect another device that is in good condition.

  • Page 19

    P_ER 10blYO_ PI-2 zz pi-4...

  • Page 20

    CRAFTSMAN 3600 Watt AC Generator 580.323602 Main Unit _ Exploded View...

  • Page 21

    CRAFTSMAN 3600 Watt AC Generator 580.323602 Main Unit _ Parts List Item Part # Description E194779GS CRADLE 194396GS KIT, Vibration Mount 186058AGS HOUSING, Engine Adapter ASSY, Alternator (see page 23) 194151GS KF, Hrdwr Mount Adapter 96796GS WASHER, M8 Flat 86307GS...

  • Page 22

    CRAFTSMAN 3600 Watt AC Generator 580.323602 Contro_ Pane_ m E×p_oded View and Parts List Item Part # Description 195112GS KIT, Cover Control Panel 188889AGS CONTROL PANEL, Compact 68759GS OUTLET, 120V, 20A, Duplex NUT, Palnut Pushnut 5/32 84198GS CAP, Circuit Breaker...

  • Page 23

    CRAFTSMAN 3600 Watt AC Generator 580.323602 Alternator m Exploded View & Parts List j..JJ'i © Item Part # Description 186059GS ADAPTER, Mounting, Alternator 191685GS ROTOR 191686AGS STATOR 186060GS RBC, with O-Ring (p/n 189197GS) 86308GS HHCS, M6- 1.0x 115 SEMS 91825GS...

  • Page 24

    CRAFTSMAN 3600 Watt AC Generator 580.323602 Whee_ Kit m E×p_oded View and Parts List Item Part # Description 189715GS ASSY, Handle (Includes item 11) 94034GS LEG, Mounting 52858GS NUT, Locking Hex M8 - 1.25 HHCS, M8- 1.25 x 45 93728GS...

  • Page 25

    ENGINE_ 7.0 HP, Briggs and Stratton, 120312 - Exploded View 35® 238© 742_ ._.. 21@o...

  • Page 26

    ENGINE, 7.0 HP, Bdggs and Stratton, 120312 - Exploded View 633@ 95 _ CARBURETOR GASKET 425_¢_ 276@ 163_._} 633A@ 633@ CARBURETOR OVERHAUL 633A@ 633@ 276@ ENGUNE GASKET 1022...

  • Page 27

    ENGINE_ 7.0 HP, Briggs and Stratton, 120312 - Exploded View 334_ 1305 364 @ 347_ 584_ 564A t211 1095 VALVE GASKET °°°) 332_...

  • Page 28

    ENGINE, 7.0 HP, Briggs and Stratton, 120312 - Parts List Item Part # Description totem Part # Description 699510 Cylinder Assembly 271716 Washer-Sealing Module-Oil Sensor 399269 Kit-Bushing/Seal (Magneto Side) 698611 299819 Oil Sea! (Magneto Side) 699598 Housing-Blower 699486 Head-Cylinder 699480 Screw (Blower Housing)

  • Page 30

    Sears, Roebuck and Co., U.S.A. (Sears), the California Air Resources Board (CARB) the United States Environmenta_ Protection Agency (U.S.EPA) Emission Contro_ System Warranty Statement (Owner's Defect Warranty Rights and Obligations) EMiSSiON CONTROL WARRANTY COVERAGE Fuel Metering System APPLICABLE TO CERTIFIED ENGINES PURCHASED Cold start enrichment...

  • Page 31

    Emissions Durability Period and Air index Emissions Compliance Period On Engine Information On Your Engine Emissions Labe_ Emissions Compliance Label Engines that are certified to meet the California After July 1,2000 certain Sears engines will be certified Resources Board (CARB) Tier 2 Emission Standards must...

  • Page 32

    38-42 DE EMISIONES ..........50-51 ESPECIFICACIONES ........... COMO ORDENAR PARTES ..ULTIMA PAGINA GARANTIA LIMITADA GENERADORES CRAFTSMAN SEARS le garantiza al oomprador original que el alternador y e! motor de su generador port&til estar& libre de defectos materiales y mano...

  • Page 33

    Este es el simbolo de alerta de seguridad. Es usado para indicarle situaciones con peligros potenciales lesion para e[ persona[. Siga [as instrucciones de todos los mensajes de seguridad que aparecen despues este simbo[o para evitar posibJes [esiones o muerte. Lea este man°a, de maoera co,dodosa...

  • Page 34

    ADVERTENCIA CUANDO ANADA COMBUSTIBLE O VACiE CUANDO AJUSTE O HAGA REiPARACIONES A SU DEP6SITO GENERADOR Apague et generador (posici6n OFF) y d6jelo enfriar al menos por Siempre desconecte et atambre de ta bujia y col6quelo donde 2 minutos antes de remover ta tapa de ta combustible. Afloje ta no pueda entrar en contacto con la bujia.

  • Page 35

    CONOZCA SU GENERADOR Lea este manual del propietario y Jas tegJas de seguridad antes de operar su generador. Compare Jes Hustreciones con su generador pare familiarizarse con la ubiceci6n de los diferentes controles y ajustes. Conserve este manual pare referencias futures. Interruptor Arranque Tanque...

  • Page 36

    PARA RET RAR EL GENERADOR Necesitara dos 1/2" o 13ram Ilaves inglesas abiertas una llave inglesa del enchufe con 1/2"o 13mm DE LA CAJA enchufes, una 15/16" llave inglesa y unas pinsas de punta para instalar el juego de ruedas, Abra con cuidado las tapas supefiores...

  • Page 37

    ANTES DE DARLE ARRANQUE Agregue Combustible ADVERTENCIA Agregue Aceite de Motor IMPORTANTE: Cualquier intento de hacer girar o arrancar el motor antes de que se haya depositado el aceite recomendado puede resultar en falla del motor. NOTA: Cuando agregue aceite al compartimiento del motor, CUANDO ANADA...

  • Page 38

    COMO USAR SU GENERADOR Ubicaci6n del Generador Sl TIENE PROBLEMAS operando su generador despu6s Espacio Libre A[rededor de[ Generador leer el manual, por favor Ilame a la linea de ayuda para generadores al 1-800o222o3136. ADVERTENCIA Tierra del Sistema El generador dispone de una conexion a tierra del sistema...

  • Page 39

    Encienda e_ Motor Mueva la palanca de choke a la posici6n "Run" distancia corta a la vez por algunos segundos en un clima calido, o algunos minutos en un clima frio. Deje que e! motor corra suavemente antes de cada cambio. Opere con el choke en la posici6n...

  • Page 40

    JUEGOS DE CORDONES Tomacorriente de 120/240 Vo[tios 20 Arnperios ENCHUFES CONECTORES Este es un tomacorriente de capacidad total, Io que significa PRECAUCtON que usted puede tomar e! vatiaje nominal total de este solo tomacorriente. Este es una tomacorriente tipo NEMA L14-20.

  • Page 41

    En caso de emergencia, utilice la caja de carton Para una protecci6n mas permanente, construya una estructura embalaje original como una proteccion temporal que rodee los tres lados y la parte superior de[ generador. Corte las tapas de la caja. AsegOrese de que quede expuesto...

  • Page 42

    NO SOBRECARGUE GENERADOR Conecte y encienda la proxima carga. De nuevo, permita que el generador se estabilice. Capacidad Repita los pasos 4 y 5 para cada carga adicional Usted debe asegurarse que su generador puede proveer usted tenga. suficiente vataje calificado (cuando este funcionando) y de...

  • Page 43

    INFORMACION Tg:CNICA SOBRE EL ESPECIFICACtONES PRODUCTO MOTOR El motor es de uno cilindros, de valvulas en cabeza (OHV), Especificaciones del Generador refrigerado por aire y de baja emisi6n. Potencia M&xima ....3600 vatios (3.6 kW) En e! Estado de California, los motores de la serie 120000...

  • Page 44

    PROGRAMA DE MANTENIMIENTO Siga los intervalos horarios o de calendar!o, Io que ocurra primero. Se requiere de servicio con mayor frecuencia cuando opere la unidad en las condiciones adversas descritas a continuaci6n. CALENDARIO DE MANTENJMIENTO ANOTE LAS FECHAS CONFORME INTERVALO DE OPERACION POR HORA CUMPLA CON EL SERVICIO...

  • Page 45

    MANTENIMtENTO DEL MOTOR LimpieiReemplace _a Bujia Cambie la bujia cada 100 horas de operacion o una vez al aSo, Io que suceda primero. Esto ayudara a su motor arrancar mas facilmente y a funcionar mejor. Limpie el area alrededor de la bujia. Retire y revise la bujia.

  • Page 46

    Carburador Si usted cree que su carburador necesita ajuste, visite MALLA centro de servicio Sears mas cercano. El funcionamiento motor podda resultar afectado a altitudes por encima 3000 pies. Para operaciones a elevaciones mayores, pongase en contacto con el centro de servicio Sears ACHISPAS...

  • Page 47

    GENERALIDADES Cambio de Aceite Con ei motor todavia caliente, drene el aceite de la caja dei El generador deber& ser encendido al menos una vez cada cigOet_al. Vuelva a Ilenarla con el grado de aceite siete dias y debera dejarlo funcionar al menos durante...

  • Page 48

    Prob[ema So[ucJ6n Causa Uno de los cotacircuitos est& Rea]uste el cortacircuito. abierto. Falla en el generador, P6ngase en contacto con la Planta de Servicio de Sears. E[ motor est_ funcionando pero existe sa[ida de AO disponib[e. Mala conexi6n o juego de cordones Revise y repare,...

  • Page 50

    Sears, Roebuck and Co., U.S.A. (Sears), California Resources Board (Consejo de Recursos sobre e[ Aire California, CARB, pot sus sig[as en ingles) y United States Environmental Protection Agency (Agencia de Protecci6n Ambienta[ de EE.UU., EPA, por sus sig[as en ingles). Dec[araci6n de garantia de[ sistema...

  • Page 51

    Jnformaci6n Sobre emPeriodo Periodo de Cump_imiento de _a Normativa Durabilidad de mas Emisiones y e_ indice de Emisiones en ia Etiqueta de Aire en _a Etiqueta de Emisiones CumpHmiento de Emisiones dem Motor Motor Desde el 1 de julio de 2000, algunos motores Sears...

  • Page 52

    Your Home For repair-in your home-of alJ major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter made it, no matter sold For,the replacement parts, accessories owner s manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage...

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