Craftsman 17125455 Operating Instructions Manual page 44

Industrial dovetail jig
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FIGURE
69
.9
6 Ughtiy clamp the back-up
board in place
7 Posilion
the project front (or back) against
the front of
the base so that the top surface abuts the left front stop
biock
The use of a front back_up board at this step is also
recommended
it is positioned between
the project front
(or back) and the clamping
bar as shown
in Figure 68 The
front back-up board should
have the following
approximate
dimensions:
LENGTH:
6" to 8", sufficient length so that it can clamped
by the front clamping
bar and be used more than once;
WIDTH:
1" to 2" wider than the width of the front (or
back);
THICKNESS:
1/4" to 1/2"
THE OUTSIDE
OF THE PROJECT
FRONT
(OR BACK)
FACES AWAY FROM THE FRONT
OF THE BASE
The words "OUTSIDE
SURFACE"
marked
in (d) in the
Section,
GENERAL
PREPARATIONS,
should
have been
visible
before the front back-up
board was put in place
8 Line up the workpieces
so that the end of the project
front (or back) and back-up
boards
line up as shown in
Figure 68
9 Securely
clamp the project front(or
back) and front back-
up board to the front of the base
10 Securely
clamp the top back-up
board to the top of the
base
11 Make sure that the parts remain
lined up
12 Assemble
the DOVETAIL
TEMPLATE
FOR OPEN
(THROUGH)
JOINTS
to the Dovetail
,Jig so that THE TEM*
PLATE BRACKETS
FIT BETWEEN
THE WASHERS
AND
THE TEMPLATE
SUPPORTS
as shown above in Figure
6g; it wil! be necessary
to loosen the clamping
knobs at
the ends of the base to do this
13 Make sure that the temptate
is oriented
as shown in
Figure 69
14. Make sure that the template
is flush and parallel with
the workpieces
clamped
to base
For narrow
project fronts
(or backs),
the use of an auxiliary
support
for the template
is recommended
its purpose is to aid in supporting
the
router while cutting
it can be made from a piece of scrap
wood; but its thickness
must be the same as the top back-
up board
(Refer to Figure 68)
15 Clamp
the template
in place by tightening
the clamping
knobs
iWI'_cAUTION I
BEFORE
MAKING
ANY
CUTS
MAKE
SURE
THAT THE
BIT WILL NOT
CUT
INTO THE
BASE
OR ANY
OTHER
COMPONENT
OF THE
DOVETAIL
JIGo
THIS CAN
CAUSE
DAMAGE
TO THE
DOVETAIL
JIG,
16 TURN
THE
ROUTER
ON
17 Cut the dovetailby moving the routerfrom LEFT TO
RIGHT, with the guide bushing
following
the template
DO
NOT FORCE
ANYTHING;
MOVE THE ROUTER
IN SLOW
AND SMOOTH
FASHION
18 To ensure a smooth and uniform
joint, retrace the pre-
vious cut by moving
the router from RIGHT TO LEFT with
the guide bushing
again following
the tempIate
!9 MAKE SURE THATALL
OF THE MATERIAL
IS CUT
AWAY; FREE ROUTING
MAY BE REQUIRED
TO
ACCOMPLISH
THIS
EXTRA
CARE
IS REQUIRED
IN
CONTROLLING
THE ROUTER
MOVEMENT
WHILE
DOING
FREE ROUTING.
(Refer to Figure 70)
FIGURE
70
TOP BACK-UP
_
BOARD
\
\
DOVETAIL
DRAWER FRONT
CUTS
OR DRAWER BACK
44

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