Craftsman EZ3 917.270812 Owner's Manual
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Craftsman EZ3 917.270812 Owner's Manual

Craftsman EZ3 917.270812 Owner's Manual

Ez3 19.5 hp electric start 42" mower 6 speed transaxle lawn tractor
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Owr_er's Manual
(RAFTSMRNo
19.5 HP
ELECTRIC
START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
917.270812
° Safety
• Assembly
° Operation
• Maintenance
• Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equip-
ment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pro, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman
website:
www.sears.com/craftsman

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Summary of Contents for Craftsman EZ3 917.270812

  • Page 1 For answers to your questions about this product, Call: Read and follow all 1-800-659-5917 Safety Rules and Instructions Sears Craftsman Help Line before operating this equip- 5 am - 5 pro, Mon- Sat ment. Sears, Roebuck and Co., Hoffman Estates, IL 60179...
  • Page 2 30 days from the date of purchase. Please contact your nearest service center. After 30 days from the date of purchase, warranty service is available by taking your Craftsman riding equip- ment to your nearest Sears Service Center. (In-home warranty service...
  • Page 3 Turn off bladeswhen not mowing. • Do nottry to stabilize the machine by Stop enginebeforeremovinggrass putting your foot on:the ground. catcheror uncloggingchute. • Do not use grass catcher on steep Mow onlyin daylightor good artificial slopes. light. CHILDREN Do not operatethe machinewhileunder Tragic accidents can occur if the operator the influenceof alcoholor drugs.
  • Page 4 • Never make adjustments or repairs with " manufacturer's recommended parts, when necessary. the engine running. • Mower blades are sharp and can cut. • Grass catcher components are subject to wear, damage, and deterioration, Wrap the blade(s) or wear gloves, and use extra caution when servicing them which could expose...
  • Page 5 ITORQUE: required by law (Section 4442 of the California Public Resources Code). Other CONGRATULATIONS on your purchase states may have similar laws. Federal of a Craftsman Tractor. It has been laws apply on federal lands. A spark designed, engineered and manufactured...
  • Page 6 PARTS BAG CONTENTS SHOWN FULL SIZE (1) Large Flat Washer (1) Hex Bolt 3/8-16 x 1 (1) Lockwasher (1) Hex Bolt 5/16-18x 1-1/4 (1) Locknut 5/16-18 (1) Shoulder Bolt 5/16-18 (1) Washer © 17/32 x 1-3/16 x 12 Gauge (1) Knob...
  • Page 7 PARTS BAG CONTENTS SHOWN FULL SIZE #10x5/8 Washers # t 0 (2) Lock (2) Screws (2) Weld Nuts (2) Washers 3/16 x 314 x "_6Gauge Parts packet separately in carton Parts Bag contents not shown full size Steering Wheel Adapter (2) Latch Hook Assemblies Seat...
  • Page 8 Yournewtractorhas beenassembledat the factorywith exceptionof thoseparts left unassembledfor shippingpurposes.Toensuresafe andproperoperationof your tractor all partsand hardwareyou assemblemustbe tightenedsecurely.Usethe correcttools as necessaryto insure propertightness.Reviewthe video cassettebeforeyou begin. TOOLS REQUIRED • Position steering wheel so cross bars are horizontal (left to right) and slide ASSEMBLY inside boot and onto adapter.
  • Page 9 INSTALL MULCHER PLATE HOW TO SET UP YOUR TRACTOR • Install two latch hooks to mulcher plate CONNECT BATTERY using screw, washer, lock washer, and weld nut as shown. • Lift hood to raised position. NOTE: Pre-assemble weld nut to latch •...
  • Page 10 TO CONVERTTO BAGGINGOR ,/CHECKLIST DISCHARGING PLEASE REVIEW THE FOLLOWING Simply remove mulcher plate and store in CHECKLIST: a safe place. Your mower is now ready for All assembly instructions have been discharging or installation of optional completed. grass catcher accessory. No remaining loose parts in carton.
  • Page 11 Thesesymbolsmay appearon yourtractoror in literaturesuppliedwith the product. Learn and understand their meaning. BATTERY _ CAUTION OR REVERSE FORWARD FAST SLOW WARNING LIGHTS ON OVER TEMP ENGINE ON ENGINE OFF OIL PRESSURE LIGHT FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT LOCKED R N H L ATTACHMENT...
  • Page 12 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Light Attachment Ammeter Clutch Lever Switch Choke Contr...
  • Page 13 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glass- es or eye shields while operating your tractor or performing any adjust- ments or repairs. We recommend a wide vision safety mask over specta- cles, or standard safety glasses.
  • Page 14 TO OPERATE MOWER TO AI_'JUST MOWER CUTTING HEIGHT The cL]tting height is controlled by turning Your tractor is equipped with an operator the height adjustment knob in desired presence sensing switch. Any attempt by direction. the operator to leave the seat with the •...
  • Page 15 ADD GASOLINE TO TRANSPORT • Raise attachn_ent lift to highest position ,_ Fill fuel tank. Use fresh, clean, regular with attachment lift control. unleaded gasoline with a minimum • When pushing or towing your tractor, be 87 octane. (Use of leaded gasoline will sure gearshift lever is in neutral (N) increase...
  • Page 16 TO START ENGINE COLD WEATHER STARTING (50 ° F AND When starting the engine!for the first time BELOW) " or if the engine has run out of fuel, it will • When engine starts, slowly push choke take extra cranking time to move fuel from control in until the engine begins to run the tank to the engine.
  • Page 17 MULCHING MOWING TIPS MOWING TIPS IMPORTANT: For best performance, • Tire chains cannot be used v_hen the keep mower housing free of built-up grass mower housing is attached t6 tractor. and trash. Clean after each use. • Mower should be properly leveled for •...
  • Page 18 CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE _'_'__ ._o_ _°_'/ AS *OU COMPLETE R EOO LA°SE RV,CE " Check Operator Presence Interlock Systems Check for Loose Fasteners tl_7 Sharpen/Replace Mower Blades Lubrication Chart Check Battery Level Clean Battery and Terminals Check Transaxle Cooling Adjust Blade Belt(s) Tension...
  • Page 19 TRACTOR IMPORTAI_T: To ensure proper assembly, center h_le isn blade must align with Always observe safety rules when per- star on mandrel assembly. forming any maintenance. • Reassemble hex bolt, lock washer and; BRAKE OPERATION flat washer in exact order as shown. If tractor requires more than six (6) feet •...
  • Page 20 • Keep battery and terminals clean. level more frequently t_ avoid possible • Keep battery bolts tight. engine damage from running ow on oil. • Keep small vent holes open. Change the oil after every 25 hours of • Recharge at 6-10 amperes for 1 hour.
  • Page 21 • Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze Top Air Gui_.. remove excess oil. Engine Cooling "" • If very dirty or damaged, replace pre- Fins cleaner. • Reinstall pre-cleaner over cartridge. • Reinstall cover and secure with knob(s).
  • Page 22 _,CAUTION: Beforeperformingany serviceor adjustments: • Depress clutch/brake pedal fully and set parking brake. • Place gearshift lever in neutral (N) position. • Place attachment clutch in "DISENGAGED" position. • Turn ignition key "OFF" and remove key. • Make sure the blades and all moving parts have completely stopped.
  • Page 23 TO LEVEL MOWER HOUSING equal in length. Both links should Adjust the mower while tractor is parked approximately 10-3/8". on level ground or driveway. Make sure • If links are not equal in length, adjust one link to same length as other link. tires are properly inflated (See "PROD- •...
  • Page 24 BELTINSTALLATION - TO REPLACE MOTION DRIVE BELT • Installnewbelt in reverseorderof Park the tractor on level surface. Engage removal. parking brake. For assistance, there is a • Makesure belt is in all pulleygrooves belt installation guide decal on bottom side of left footrest.
  • Page 25 TO START ENGINE WITH A WEAK Gearshift Lever Neutral BATTERY Lock Gate •,CAUTION: Lead-acid batteries gener- ate explosive gases. Keep sparks, flame and smoking materials away from batter- ies. Always wear eye protection when around batteries. Adjustment If your battery is too weak to start the Bolt engine, it should be recharged.
  • Page 26 REPLACING BATTERY TO REPLACE FUSE Replace with 30 amp automotive-type ,&,CAUTION: Do not short battery termi- plug-in fuse. The fuse holder is located nals by allowing a wrench or any other behind the dash. object to contact both terminals at the same time.
  • Page 27 • Remove air cleaner cover, filter and car- FINAL SETTING tridge plate to expose carburetor choke • Start engine and allow to warm for five (see "AIR FILTER" in the Maintenance minutes. Make final adjustments with section of this manual). engine running and shift/motion control •...
  • Page 28 Immediately prepareyourtractorfor stor- fuels (called gasohol or using ethanol age at the endof the seasonor if-thetrac- methanol) can attract moisture which tor_will n ot be usedfor 30 daysor more. leads to separation and formation of acids during storage. Acidic gas can damage _,CAUTION: Neverstorethe tractorwith fuel system of an engine while in storage.
  • Page 29 CHART TROUBLESHOOTING CAUSE CORRECTION PROBLEM Will not start • Outoffuel. • Fill fuel tank, • See "TO START ENGINE" • Engine not"CHOKED" properly. Operation section. • Wait several minutes before • Engine flooded. attempting to start. • Bad spark plug. •...
  • Page 30 TROUBLESHOOTII _G CHART PROBLEM CAUSE 'CORRECTION Engine clicks but • Loose or damaged wiring. • Check all wiring. • Faulty solenoid or starter. will not start (con- • Check]replace solenoid i'd) starter. Loss of power • Cutting too much • Set in "Higher Cut" posi- grass/too fast.
  • Page 31 tROUBLESHOOTING CHART (_AUSE PROBLEM CORRECTION Poor cut - uneven grass, leaves, and trash around mandrels. (cont'd) Mower blades will • Obstruction in clutch • Remove obstruction. not rotate mechanism. • Worn/damaged mower • Replace mower drive belt. drive belt. • Replace idler pulley. •...
  • Page 33 TRACTOR - - MODI L NUMBER 917.270812 SCHEMATIC BATI'ERY FUSE 30 AMP. AMME'RER STARTER {OPTIONAL) BLACK W_TE L ..CLUTCH / BRAKE (PEDAL UP) SEAT SWWCH _IOTOCCUPIED) 8L_K mACK (CLUTCH OFF) GROUNDING CONNECTOR • SPARK (OPTIONAL) IGNITIONuNIT _1 PLUGGAP (2 PLUGS ON ]_/VIN CYL, ENGINES) DIODE tALTERNATOR...

  • Page 34: Electrical Parts List

    TRACTOR - - MODEL NUMBER 91:1.270812 ELECTRICAL...
  • Page 35 Cable Ground 121305X Switch Seat 140301 Switch Ign 4 Position 124211X Nut Ignition 141226 Cover IgnitionSwitch 109310X Key Molded Craftsman 166145 Hamess Ign 71110408 Bolt BIk. Fin Hex 114-20 Unc x 1/2 131563 Cover Terminal 145673 Solenoid 73640400 Nut Keps BlkHex 1/4-20 Unc...
  • Page 36 TRACTOR - - MODEL NUMBER 917.270812 CHASSIS AND ENCLOSURES...
  • Page 37 TRACTOR - - MODEL NUMBER 917.270812 CHASSIS AND ENCLOSURES PART DESCRIPTION 166819 Chassis Assembly 140356 Drawbar 17490612 Screw, Thd. Roll. 3/8-16 x 1 STD551025 Washer 13/32 x 3/4 x 16 Gauge 155272 Bumper Hood/Dash 161917X013 Dash STD533710 Bolt, Carriage 3/8-16 x 1 155927 Panel, Dash, LH.
  • Page 38 TRACTOR - - MODEL NUMBER 917.270812 GROUND DRIVE...
  • Page 39 TRACTOR - - MODEL NUMBER 917.270812 GROUND DRIVE PART PART DESCRIPTION DESCRIPTION ..Transaxle (See Breakdown) 140186 Pulley,Engine Peerless 206-545C 71170764 Bolt, Hex Head, Fin. 146682 Spring, Return, Brake 7/16-20 x 4 Grade 5 123666X Pulley, Transaxle STD551143 Washer Lock7116 12000028 Ring, Retainer 154778...
  • Page 40 S_ _ltiG _SSP.t_SI'_...
  • Page 41 TRACTOR - - MODEL NUMBER 917.270812 STEERING ASSEMBLY PART DESCRIPTION 139768 Steering Wheel 154427 Axle AssemblySTMP Dropped STL 156483 SpindleAssembly, LH. 157473 SpindleAssembly, R.H. 6266H Beadng, Race, Thrust, Hardened 121748X Washer 25/32 x 1-5/8 x 16 Gauge 19272016 Washer 27/32 x 1-1/4 x 16 Gauge 12000029 Ring, Klip 3366R...
  • Page 42 TRACTOR -- MODEL NUMBER 917.270812 ENGINE OPTIONAL EQUIPMENT Spark Arrester...
  • Page 43 TRACTOR -- MODEL NUMBER 917.270812 ENGINE PART DESCRIPTION 162152 Control,Throt Paddle 32 22 17720410 Screw, Hex Thd Cut 1/4-20 x 5/8 Engine, B&S, (See Breakdown) No. 42E707-2631-E1 ..149723 Muffler Exhaust 144069 Exhaust Asm. Left 144068 ExhaostAsm. Right 138129 Clamp Tube Double Engine Bolt5/16-18unc x 3/4 W/Sems 150176 145552...
  • Page 44 SEAT ASSEMBLY TRACTOR . . MODEL NUMBER 917.270812 • PART DESCRIPTION PART 140123 Seat 3350 B/k,b/kCraftsman DESCRIPTION 14O551 121248X S'rD623710 BracketPnt PivotSeal (b/k) 72050412 Bushing Snap B_ Nyf 50 Id 19131610 B_ Rn Hex 3/6`16unc X 1 134300 BoltR(_xI Sht Nk 1/4-20xl-'J/2 Washer13/32 X 3/4 X lO G.a 145OO6 Spacer Sp_lt28 X S6 ZJnc...
  • Page 45 DESCRIPTION 156439 Decal, Fender Danger Sears 165392 Decal, Engine B&S 146046 Decal, V-Belt Dr Sch Tractor 163200 Decal, Hood, R.H. Craftsman 160396 Decal, Mower Drive Schematic 163202 Decal, Hood, L.H. Craftsman 138047 Decal, Battery Diehard Sears 163207 Decal, Fender SD. Wht.
  • Page 46 TRACTOR - - MODEL NUMBER 917.270812 LIFT ASSEMBLY...
  • Page 47 TRACTOR _-- MODEL NUMBER 917.270812 LIFT ASSEMBLY PART DESCRIPTION 159460 Lftt Lever Inner Wire Assembiy 159471 Shaft Assembly,Lift 105767X Pin, Groove 12000002 E-Ring 19211621 Washer 21/32 x I x 21 Gauge 120183X Bearing, Nyton 125631X Gdp, Handle, Fluted 122365X Button, Plunger,Red 139865 Link, Lift,LH.
  • Page 48 TRACTOR - - MO_)EL NUMBER 917.270812 MOWER DECK...
  • Page 49 TRACTOR - - MODEL NUI BER 917.270812 MOWER DECK PART PART DESCRIPTION NO.'- DESCRIPTION 164961 Mower Deck Assembly,42' 122052X Spacer, Retainer STD533107 Bolt Rdhd 5/16-18 x 3/4 140086 Spring,TorsionBrakes 138017 BracketAssembly, S way Bar, 141043 Guard, TUV Idler Front 162113 KnobCustom Oval 138440 BracketAssembly,Sway Bar...
  • Page 50 TRACTOR - - MODEL NUMBER 917.2701B12 PEERLESS TRANSAXLE-MODEL NUMBER 206-545C 7O 6A...
  • Page 51 TRACTOR - - MODEL NUMBER 917.270812 PEERLESS TRANSAXLE-MODEL NUMBER 206-545C PART PART DESCRIPTION DESCRIPTION 772147 Traneaxle Cover 790079 Brake Lever 780086A Needle Bearing 5/8" 792073A Screw 1/4 - 20 x 1-1 14" 770128 Transaxle Case 792085A Screw 1/4 - 20 x 2 1/4" 776395 Countershaft 792075...
  • Page 52 TRACTOR - - MODEL NUMBER 917.270812 BRIGGS & STRATTON ENGINE-MODEL NUMBER 42E707, TYPE NUMBER 2631-E1 868_b _,40 _]24 634A_ 552A 42 _ _ _::::::::_ 41 36 cz_:::::_J 615 q_ 615 q_ 21 . 220 _ 284A l- _...
  • Page 53 TRACTOR - - MODEL NUMBER 917.270812 BRIGGS & STRATTON ENGINE-MODEL NUMBER 42E707, TYPE NUMBER 2631-E1 1358 GASKET SET I ls61 PUMP REPAIR KI11 KrrJ 1121 CARBURETOR • • 51 202 _03 _332...
  • Page 54 TRACTOR - - MODEL NUMBER 917.270812 BRIGGS & STRATTON ENGINE-MODEL NUMBER 42E707, TYPE NUMBER 2631-E1 615A 209A...
  • Page 55 TRACTOR - - MODEL NUMBER 917.270812 BRIGGS & STRATTON ENGINE-MODEL NUMBER 42E707, TYPE NUMBER 2631-E 1019 LABEL KITI ltr REQUIRES SPECIAL TOOLS TO IHSTALL. SEE REPAZR INSTRUCTION MANUAL. 3114 "__ 306A_ _€ 305...
  • Page 56 TRACTOR - - MODEL NUMBER 917.270812 BRIGGS & STR,_TTON ENGINE-MODEL NUMBER 42E707, TYPE NUMBER 2631-E1 PART PART DESCRIPTION DESCRIPTION 497074 Cylinder Assembly 270884 * Gasket, Intake Manilold 399265 Bushing Moun_ng 391086 * Seal, Oil 93970 Screw, Hex Head, 493304 Sump, Engine Carburetor to Manifold 493457 Head, Cylinder #1...
  • Page 57 TRACTOR - - MODEL NUMBER 917.270812 BRIGGS & STRATTON ENGINE-MODEL NUMBER 42E707, TYPE NUMBER 2631- PART PART DESCRIPTION DESCRIPTION 491297 Lever Assembly,Governor 224816 Baffle,Air, Cylinder #2 62199 Washer 491304 Plate, Back 223882 Washer, Governor Crank, Inside 92278 Nut, Hex. 224995 Shield, Fuel Spray 93053 Clamp, Hose...
  • Page 59 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, " NOT ACROSS HILL SIGHTING _" GUIDE Operate your Tractor up and down the face of elopes (not greater than 15°), never across the face. Make turns gradu- ally to prevent tipping or loss of control.
  • Page 60 For in-home major brand repair service: Call 24 hoursa day, 7 days a week 1-800-4-MY-HOM E s" (1-800-469-4663) Para pedir servicio de reparaci6n a domicilio 1-800-676-5811 In Canada for all your service and parts needs call Au Canada pour tout le service ou les pi_ces 1-800-665-4455 For the repair or replacement parts you need: Call 6 am-11pm CST, 7 days a week...

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