Craftsman EZ3 917.270781 Owner's Manual
Craftsman EZ3 917.270781 Owner's Manual

Craftsman EZ3 917.270781 Owner's Manual

19.0 hp electric start 42" mower automatic lawn tractor
Table of Contents

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Owner's Manual
CRAFTZMAN °
19.0 HP
ELECTRIC
START
42" MOWER
AUTOMATIC
LAWN TRACTOR
Model No.
917.270781
• Safety
• Assembly
• Operation
• Maintenance
• Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equip-
ment.
F.or answers
to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am- 5 pro, Mon - Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman
website:
www.sears.com/craftsman

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Summary of Contents for Craftsman EZ3 917.270781

  • Page 1 CAUTION: about this product, Call: Read and follow all 1-800-659-5917 Safety Rules and Instructions Sears Craftsman Help Line before operating this equip- 5 am- 5 pro, Mon - Sat ment. Sears, Roebuck and Co., Hoffman Estates, IL 60179 Visit our Craftsman website: www.sears.com/craftsman...
  • Page 2 30 days from the date of purchase. Please contact your nearest service center. After 30 days from the date of purchase, warranty service is available by taking your Craftsman riding equipment to your nearest Sears Service Center. (In-home warranty service will...
  • Page 3 DO NOT: • Never leave a running machine unat- tended. Always turn off blades, set • Do not turn on slopes unless neces- parking brake, stop engine, and re- sary, and then, turn slowly and gradual- move keys before dismounting. ly downhill, if possible.
  • Page 4 • Grass catcher components are subject Never tamper with safety devices. to wear, damage, and deterioration, proper Check their operation regularly. Keep machine free of grass, leaves, or which could expose moving parts or al- other debris build-up. Clean oil or fuel low objects to be thrown.
  • Page 5 (See REPAIR PARTS section this manual). CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been de- signed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Center.
  • Page 6 Parts Bag contents shown full size (1) Hex Bolt 5/16-18 x 1-1/4 3/8-16 x 1 (1) HexBolt (1) Lockwasher (1) LargeFlat Washer (1) Locknut 5/16-18 (1) Knob (1) Shoulder 8olt 5/16-18 (1) Washer 17/32 x 1-3/16 x 12 Gauge (2) Washers 3/16 x 3/4 x 16 Gauge (2) Lock Washers #10...
  • Page 7 Parts packed separately in carton Seat Cassette Plate Mulcher Steering Wheel Manual PartsBag Parts Bag contents not shown full size Steering WheelAdapter (2) Keys Extension Steering Shaft WheelInsert teering ('-i", (2) LatchHook Assemblies SlopeSheet...
  • Page 8 Yournewtractorhas been assembledat the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your trac- tor all parts and hardware you assemble must be tightened securely• Use the correct tools as necessary to insure proper tightness• Review the video cassette before you begin•...
  • Page 9 INSTALL SEAT • Place freewheel control in "transmis- sion engaged" position, Adjust seat before tightening adjustment knob. • Sit on seat in operating position, de- press clutch/brake pedal and set the • Remove cardboard packing on seat parking brake. pan. •...
  • Page 10 Weld I#CHECKLIST Nut From The Top Hook Points BEFORE YOU OPERATE AND ENJOY Lock _-_//Down YOUR NEW TRACTOR, WE WISH TO AS- Washer SURE THAT YOU RECEIVE THE BEST Weld,,. / Screw_ PERFORMANCE AND SATISFACTION _J/,<_'_-- _U,- L=ch FROM THIS QUALITY PRODUCT.
  • Page 11 These symbolsmay appearon your tractoror in literaturesuppliedwith the product. Learn and understandtheir meaning. BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP LIGHT FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT LOCKED R N H L ATTACHMENT...
  • Page 12 KNOWYOUR TRACTOR READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Light Switch Attachment Ignition Position Clutch Lever Switch Ammeter...
  • Page 13 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles, or standard safety glasses.
  • Page 14 The cutting height range is approxi- • Select desired height of cut. mately 1-1/2 to 4". The heights are mea- • Start mower blades by engaging at- tachment clutch control. sured from the ground to the blade tip with • TO STOP MOWER BLADES - disen- the engine not running.
  • Page 15 • Do not push or tow tractor at more than IMPORTANT: When operating in tem- two (2) MPH. peratures below 32°F(0°C), use fresh, • To reengage transmission, reverse clean winter grade gasoline to help in- above procedure. sure good cold weather starting. NOTE: To protect hood from damage •(_WARNING:...
  • Page 16 WARM WEATHER STARTING (50 ° FAND To ensure proper operation and perfor- mance, it is recommended that the trans- ABOVE') mission be purged before operating trac- • When engine starts, slowly push choke tor for the first time. This procedure will re- control in until the engine begins to run move any trapped air inside the transmis-...
  • Page 17 MOWING TIPS MULCHING MOWING TIPS • Mower should be properly leveled for IMPORTANT: For best performance, keep best mowing performance. See "TO mower housing free of built-up grass and LEVEL MOWER HOUSING" in the Ser- trash. Clean after each use. vice and Adjustments section of this •...
  • Page 18 CUSTOMER RESPONSIBILITIES FILL fN DATES _"_._x_._,_,_"""""_-_/_u_ Check Tire PreSSure Check Operator PreSence and InterlOCk S ystems Check for Loose Fasteners Ii _ II _ Lubrication Chart Sharpen/Replace Mower Blades RO Check Battery LeVel Clean Battery and Terminals Check T_a_sa.xle Coo_ir_ Adjust Blade Belt(s) Tension Adjust Motion Drive Belt(s) Tension Change Engine Oil...
  • Page 19 TRACTOR IMPORTANT: To ensure proper assembly, center hole in blade must align with star Always observe safety rules when per- on mandrel assembly. forming any maintenance. • Reassemble hex bolt, lock washer and BRAKE OPERATION flat washer in exact order as shown. If tractor requires more than six (6) feet...
  • Page 20 ENGINE • Keep battery and terminals clean. • Keep battery bolts tight. LUBRICATION • Keep small vent holes open. Only use high quality detergent oil rated • Recharge at 6-10 amperes for 1 hour. with API service classification SF, SG or NOTE: The original equipment battery on SH.
  • Page 21 CLEAN AIR SCREEN ENGINE COOLING FINS Air screenmustbe keptfree of dirt and Remove any dust, dirt or oil from engine chaffto preventenginedamagefrom cooling fins to prevent engine damage overheating.Cleanwith a wire brushor from overheating. Air guide covers must compressedair to removedirt and stub- be removed.
  • Page 22 Clamp • Keep finished surfaces and wheels free Clamp of all gasoline, oil, etc. • Protect painted surfaces with automo- tive type wax. We do not recommend using a garden Fuel hose to clean your tractor unless the elec- F ilter trical system, muffler, air filter and carbu- CLEANING...
  • Page 23 TO LEVELMOWERHOUSING • Before making any necessary adjust- ments, check that both front links are Adjust the mower while tractor is parked equal in length. Both links should be on level ground or driveway. Make sure approximately 10-3/8". tires are properly inflated (See "PROD- •...
  • Page 24 • Pull belt away from mower. • Make sure belt is in all pulley grooves and inside all belt guides. BELT INSTALLATION - • Install mower in reverse order of re- • Install new belt in reverse order of re- moval instructions.
  • Page 25 TRANSAXLE MOTION CONTROL FRONT WHEEL TOE-IN/CAMBER LEVER NEUTRAL ADJUSTMENT The front wheel toe-in and camber are The motion control lever has been preset not adjustable on your tractor. If damage has occurred to affect the front wheel toe- at the factory and adjustment should not be necessary.
  • Page 26 • Close terminal access doors. • Connect one end of the BLACK cable • Close hood. to the NEGATIVE (-) terminal of fully TO REPLACE HEADLIGHT BULB charged battery. • Raise hood. • Connect the other end of the BLACK •...
  • Page 27 TO ADJUST CHOKE CONTROL • With engine off turn idle mixture screw In (clockwise) closing it finger tight and The choke control has been preset at the then turn out (counterclockwise) 1-1/4 factory and adjustment should not be nec- to 1-1/2 turns. essary.
  • Page 28 Immediatelyprepareyour tractorfor Also, experience indicates that alcohol stor- age at the end of the season or if the trac- blended fuels (called gasohol or using ethanol or methanol) can attract moisture tor will not be used for 30 days or more. which leads to separation and formation...
  • Page 29 TROUBLESHOOTING CHART CORRECTION PROBLEM CAUSE • Out of fuel. • Fill fuel tank. Will not start • See "TO START ENGINE" in • Engine not "CHOKED" prop- Operation section. erly. • Wait several minutes before at- Engine flooded. tempting to start. Bad spark plug.
  • Page 30 TROUBLESHOOTING CHART CAUSE CORRECTION PROBLEM Loss of power • Build-up of grass, leaves and • Clean underside of mower trash under mower, (cont'd) housing. • Dirty air filter. • Clean/replace air filter. • Low oil level/dirty oil, • Check oil level/change oil. •...
  • Page 31 TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Poor grass discharge • Engine speed too slow. • Place throttle control in "FAST" position. • Travel speed too fast. • Shift to slower speed, • Wet grass. • Allow grass to dry before mow- ing, •...
  • Page 33 TRACTOR - - MODEL NUMBER 917.270781 SCHEMATIC BLACK BATTERY FUSE 15 AMP. AMMETER (OPTIONAL) BLACK WHITE ..SOLENOID ..STARTER CLUTCH / BRAKE (PEDAL UP) ..(NOT SEAT O CCUPIED) SWITCH IwHrrE i ..I}LAC_ BLACK SPARK • (OPTIONAL) eLACK _{ IGNITION PLUG UNIT...
  • Page 34 TRACTOR - - MODEL NUMBER 917.270781 ELECTRICAL...
  • Page 35 Cable, Ground 121305X Switch, Seat 140301 Switch, ignition4 Position 124211X Nut, Ignition 141226 Cover, IgnitionSwitch 109310)( Key, Molded, Craftsman 166145 Harness, Ignition 71110408 Bolt BIk Fin Hex 1/4-20 UNC x 1/2 131563 Cover,Terminal 145673 So_n0id 73640400 Nut Keps Elk Hex 1/4-20 UNC...
  • Page 36 TRACTOR - - MODEL NUMBER 917.270781 CHASSIS AND ENCLOSURES...
  • Page 37 TRACTOR - - MODEL NUMBER 917.270781 CHASSIS AND ENCLOSURES PART DESCRIPTION Chassis 165583 140356 Drawt:ar 17490612 Screw, Thd., Roll. 3/8-16 x 3/4 Type TT S'T[To51025 Washer 13/32 x 3/4 x 16 Gauge 155272 Bumper Hood_ash 161917X013 Dash, Silkscreaned STD533710 Bolt, Carriage 3/8-16 x 1 155927 Panel, Dash, LH 145660...
  • Page 38 TRACTOR - - MODEL NUMBER 917.270781 GROUND DRIVE _. 151 "_.---- •J...
  • Page 39 TRACTOR - - MODEL NUMBER 917.270781 GROUND DRIVE PART PART DESCRIPTION DESCRIPTION ..Transaxle ( See Breakdown) 140158 Strap Torque Lh Hydro 18/20" T HydroGear Model 319-0650 19132012 Washer 13/32 x 1-1/4 x 12 Ga. 142431 Spring, Return, Brake 156347 Strap Torque Rh Hydro 0650 143995 Pulley,Transaxle...
  • Page 40 TRACTOR - - MODEL NUMBER 917.270781 STEERING ASSEMBLY •:\_ _L- _ oo_ . - 37----.-_ I...
  • Page 41 TRACTOR - - MODEL NUMBER 917.270781 STEERING ASSEMBLY PART DESCRIPTION 139768 Steering Wheel 154427 Front Axle Assembly 156483 Spindle Aasembly, LH. 157473 Spindle Assembly, R.H. 6266H Bearing, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge 121748X 19272016 Washer 27/32 x 1-1/4 x 16 Gauge 12000029 Ring, Klip 3366R...
  • Page 42 TRACTOR - - MODEL NUMBER 917.270781 ENGINE ,_._-- OPTIONAL EQUIPMENT Spark Arrester...
  • Page 43 TRACTOR - - MODEL NUMBER 917.270781 ENGINE PART DESCRIPTION 162152 Control Throt Paddle32 22 17720410 Screw Rex Thd Cut 1/4-2£,x5/8T Engine (See Breakdown) Briggs Model NO.42E707-2631 -El 1497'23 Muffler Exhaust 144069 Exhaust Asm. Left 144068 Exhaust Asm. Right 138129 Clamp Tube Double Engine 150176 Bolt 5/16 - 18 UNC X 3/4 W/Seres 145552...
  • Page 44 TRACTOR - - MODEL NUMBER 917.270781 SEAT ASSEMBLY PART PART DESCRIPTION DESCRIPTION Se_t 121246X BracketPnt Mounting Switch 140122 Bracket Pnt Pivot Seat (blk) 121248X Bushing Snap BIkNy150 Id 140551 Bolt Rdhd Sht Nk 1/4-20x1-1/2 Bolt Fin Hex 3/8-16unc X 1 72050412 74760616 Washer 13/32 X 3/4 X 10 Ga...
  • Page 45 TRACTOR - - MODEL NUMBER 917.270781 DECAL PART PART DESCRIPTION DESCRIPTION Decal, Battery Diehard Sears 156439 Decal Fender Danger Sears 138047 Decal Deck EZ3 Decal Fend Auto Sears Gold 166887 163205 165389 Decal HP Engine 149516 Decal Battery 133644 Decal Maint Customer 167181 Decal, Replacement Decal Lift Handle...
  • Page 46 TRACTOR - - MODEL NUMBER 917.270781 LIFT ASSEMBLY 13 _...
  • Page 47 TRACTOR - - MODEL NUMBER 917.270781 LIFT ASSEMBLY PART DESCRIPTION 159460 Lift Lever InnerWire Asm, 159471 Shaft Asm. Lift 105767X Pin Groove 12000002 ERing 19211621 Washer21i32x 1 x21Ga. 120183X Beadng Ny_cog 125631X Grip Handle Fluted 122"365X Button Plunger Read 139865 Link Asm Lift LH.
  • Page 48 TRACTOR - - MODEL NUMBER 917.270781 MOWER DECK 113 111 I 4...
  • Page 49 TRACTOR - - MODEL NUMBER 917.270781 MOWERDECK PART PART DESCRIPTION DESCRIPTION 164961 Mower Housing 141043 Guard, Tuv idler (94) Bolt 162113 Knob Custom Oval STD533107 V-Be_ 138017 BracketAssembly,Sway Bar, 144200 Front 142427 Rod, Clutch, Prima_y,with Nibs 138440 BracketAssembly,Sway Bar 131870 Spring, Return STD6240O6 R_ainer Spring...
  • Page 50 TRACTOR - - MODEL NUMBER 917.270781 HYDRO GEAR TRANSAXLE - - MODEL NUMBER 319-0650 ',"_ _111 O .'&.'_"" _ '_ ,_P_a9 113 ¸...
  • Page 51 TRACTOR - - MODEL NUMBER 917.270781 HYDRO GEAR TRANSAXLE - . MODEL NUMBER 319-0650 PART PART DESCRIPTION DESCRIPTION 142930 Housing, Lower 142884 Washer 7/16x 7/B x .060 142931 Assembly, Upper Housing 150829 DifferentialAssembly 142932 Seal, Up 142991 Washer 3/4 x 1.5 x .13 142928 Ring, Wire Retaining 142961...
  • Page 52 TRACTOR - - MODEL NUMBER 917.270781 BRIGGS & STRA'I'TON ENGINE-MODEL NUMBER 42E707, TYPE NUMBER 2631-E1 523 842 J 27 1 284A Isoo] ÷--_ "...
  • Page 53 TRACTOR - - MODEL NUMBER 917.270781 BRIGGS & STRATrON ENGINE-MODEL NUMBER 42E707, TYPE NUMBER 2631-E1 1358 GASKET SET ] '861 PUMP REPAIR KIT] 121 CARBURETOR KITi _203 _332 1006...
  • Page 54 TRACTOR - - MODEL NUMBER 917.270781 BRIGGS & STRATrON ENGINE-MODEL NUMBER 42E707, TYPE NUMBER 2631-E1 _____'_ 209A 414 207 y...
  • Page 55 TRACTOR - - MODEL NUMBER 917.270781 BRIGGS & STRATrON ENGINE-MODEL NUMBER 42E707, TYPE NUMBER 2631-E1...
  • Page 56 TRACTOR - - MODEL NUMBER 917.270781 BRIGGS & STRATTON ENGINE-MODEL NUMBER 42E707, TYPE NUMBER 2631-1 PART PART DESCRIPTION DESCRIPTION 497074 Cylinder Assembly 93970 Screw, Hex Head, 399_65 Bushing Carburetor to Manitc_d 391086 * Seal, Oil 93208 Screw, Phillips 493304 Sump, Engine 22!51t Washer, Spring 493457...
  • Page 57 TRACTOR - - MODEL NUMBER 917.270781 BRIGGS & STRATTON ENGINE-MODEL NUMBER 42E707, TYPE NUMBER 2631-E1 PART PART DESCRIPTION DESCRIPTION 491297 LeverAssembly, Governor 272645 * Gasket, Base 62199 Washer 224816 Baffle, Air, Cylinder #2 223882 Washer, Governor Crank, Inside 491304 Plate, Back 224g_5 Shield, Fuel Spray 92278...
  • Page 59 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL Operate your Tractor up and down the face of slopes (not il _ greater than 15 °) never across the face. Make turns gradu- iiI _ ally to prevent tipping or loss of control.
  • Page 60 For in-home major brand repair service: Call 24 hours a day, 7 days a week 1-800-4-MY-HOME sM (1-800-469-4663) Para pedir servicio de reparacibn a domicilio 1-800-676-5811 In Canada for all your service and parts needs call Au Canada pour tout le service ou les pi_ces 1-800-665-4455 For the repair or replacement parts you need: Call 6 am - 11 pm CST, 7 days a week...

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