Craftsman EZ3 917.270611 Owner's Manual
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Craftsman EZ3 917.270611 Owner's Manual

Craftsman EZ3 917.270611 Owner's Manual

15.5 hp electric start 42" mower 6 speed transaxle lawn tractor
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Owner's Manual
®
15.5 HP
ELECTRIC START
42" MOWER
TRANSAXLE
LAWN TRACTO
Model No.
917.270611
o Safety
® Assembly
,, Operation
, Maintenance
, Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before operatingthis equip-
ment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman
Help: Line
5 am - 5 pro, Mon- Sat
Sears, Roebuck
and Co., Hoffman
Estates, IL 60179
,

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Summary of Contents for Craftsman EZ3 917.270611

  • Page 1 , Repair Parts CAUTION: For answers to your questions about this product, Call: Read and follow all 1-800-659-5917 Safety Rules and Instructions Sears Craftsman Help: Line before operatingthis equip- 5 am - 5 pro, Mon- Sat ment. Sears, Roebuck and Co., Hoffman...

  • Page 2: General Operation

    ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is main- tained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship.

  • Page 3: Slope Operation

    o Turn off blades when not mowing. = Do nottry to stabilize the machine by o Stop engine before removing grass putting your foot on the ground. catcher or unclogging chute. • Do not use grass catcher on steep o Mow only in daylight or good artificial slopes.
  • Page 4 Never make adjustments or repairs with manufacturer'srecommended parts, the engine running. when necessary. Grass catcher componentsare subject Mower blades are sharp and can cut. to wear, damage, and deterioration, Wrap the blade(s) or wear gloves, and which couldexpose movingparts or use extra cautionwhen servicingthem.

  • Page 5: Product Specifications

    California Public Resources Code). Other CONGRATULATIONS on your purchase states may have similar laws. Federal of a Craftsman Tractor. it has been laws apply on federal lands. A spark designed, engineered and manufactured arrester for the muffler is available through...
  • Page 6 PARTS BAG CONTENTS SHOWN FULL SiZE (1) Large Flat Washer (1) Hex Bolt 3/8-16 x I (1) Lockwasher (1) Hex Bolt 5/16-18 5/16-18x 1-1t4 (1) Locknut (1) Shoulder Bolt 5/16-18 (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Knob (2) Hex Bolts 1/4-20 x 3/4 (2) Hex Nuts 1/4-20 (2) Washers...
  • Page 7 PARTS BAG CONTENTS SHOWN FULL SIZE (2) Screws #10 x 5/8 Washers #10 (2) Lock (2) Weld Nuts 3/16 (2)!4Wash6r_aug _ Parts packet separately in carton Parts Bag contents not shown full size (2) Latch Hook Seat Assemblies Steering Wheel Insert Video Cassette Steering Wheel...

  • Page 8: Tools Required For Assembly

    Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

  • Page 9: Connect Battery

    INSTALL SEAT HOW TO SET UP YOUR TRACTOR Adjust seat before tighteningadjustment CONNECT BATTERY knob. ,_CAUTION: Do not short batter,] termi- ° Remove cardboard packing on seat pan. ° Place seat on seat pan and assemble nals by allowinga wrench or any other object to contact both terminalsat the shoulder bolt.Tighten shoulder bolt same time.

  • Page 10: Check Tire Pressure

    CHECK FOR PROPER POSITION OF Weld Nut From Hook Points ALL BELTS The Top Down See the figures that are shown for replac, Lock ing motion and mower blade drive belts in Weld Washer the Service and Adjustments sectoin of this manual.
  • Page 11 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING LIGHTS ON OVER TEMP ENGINE ON ENGINE OFF OIL PRESSURE LIGHT UNLOCKED FUEL CHOKE MOWER HEIGHT PARKING BRAKE...
  • Page 12 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Attachment Ammeter Clutch Lever Light Switch Ignition...

  • Page 13: Ground Drive

    The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glass- es or eye shields while operating your tractor or performing any adjust- ments or repairs. We recommend a wide vision safety mask over the spectacles,...
  • Page 14 hot months. For healthier and better o Make all turns slowly. looking lawns, mow often and after TO TRANSPORT moderate growth. o Raise attachment lift to highest position o For best cutting performance, grass with attachment lift control. over 6 inches in height should be o When pushing or towing your tractor, be mowed twice.

  • Page 15: Mowing Tips

    problems, the fuel system should be emp- up period from several seconds to sev- tied before storage of 30 days or longer. eral minutes, depending on the temper- ature. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are o The attachments can also be used dur- empty.
  • Page 16 o Do not mow grass when it is wet. Wet interfereswiththe mulchingaction. The grass will plug mower and leave unde- best time to mow your lawn is the early sirable clumps. Allow grass to dry afternoon. At this time the grass has before mowing.

  • Page 17: General Recommendations

    CUSTOMER RESPONSOBILmES ..MAINTENANCE SCHEDULE .___o_y AS YOU COMPLETE .,_"_/_._,,_O_'_ ..RrEGU . SE.V,C / "rSERV,CE DATES Check Brake Operation V _' ....Check Tire Pressure ..check Operator Presence and ......Interlock Systems Check for Loose Fasteners Q/_'7 ..Mowe, BiaSes Sha e 'Roplaoo ..

  • Page 18: Brake Operation

    TO SHARPEN BLADE TRACTOR NOTE: We do not recommend sharpening Always observe safety rules when per- blade, but if you do, be sure the blade is forming any maintenance. balanced. BRAKE OPERATION Care shouldbe taken to keep the blade If tractor requires more than six (6) feet balanced.
  • Page 19 • o Catch oil in a suitable container. Rinse the battery with plain water and o Remove oil fill cap/dipstick. Be careful dry. not to allow dirt to enter the engine o Clean terminals and battery cable ends when changing oil. with wire brush until bright.
  • Page 20 MUFFLER o Reinstall cartridge, nut, precleaner, cover and secure with knob(s). Inspect and replace corroded muffler and IMPORTANT: Petroleum solvents, such as spark arrester (if equipped) as it could cre- kerosene, are not to be used to clean the ate a fire hazard and/or damage. cartridge.They may cause deteriorationof SPARK PLUGS the cartridge.
  • Page 21 ,_kCAUTION: Before performing any service or adjustments: o Depress clutct-gbrake pedal fully and set parking brake , Place gearshift lever in neutral (N) position. • Place attachment clutch in "DISENGAGED" position o Turn ignition key "OFF' and remove key ° Make sure the blades and all moving parts have completely stopped. o Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug °...

  • Page 22: Belt Removal

    TO LEVEL MOWER HOUSING ,, If links are not equal in length, adjust Adjust the mower while tractor is parked one link to same length as other link. on level ground or driveway. Make sure o To lower front of mower housing, loosen tires are properlyinflated(See "PROD- nut "G"...

  • Page 23: Belt Installation

    BELT INSTALLATION o Make sure belt is in all pulley grooves ,, Install new belt in reverse order of and inside all belt guides. o Install mower in reverse order of removal. removal instructions. Mandrel Idler Pulley Pulleys Mandrel Pulley TO ADJUST BRAKE TO REPLACE MOTION DRIVE BELT...
  • Page 24 TO ADJUST STEERING WHEEL ALIGN- The other vehicle must also be a 12 volt MENT negative grounded system. Do not use your tractor battery to start other vehicles. If steering wheel crossbars are not hori- zontal (left to right) when wheels are posi- TO ATTACH JUMPER CABLES - tioned straight forward, remove steering Connect each end of the RED cable to...

  • Page 25: Interlocks And Relays

    TO REPLACE HEADLIGHT BULB ENGINE • Raise hood. Maintenance, repair, or replacement of the o Pull bulb holder out of the hole in the emission control devices and systems, backside of the grill. which are being done at the customers °...

  • Page 26: Preliminary Setting

    TO ADJUST CARBURETOR o While stillholding throttle lever against NOTE: The carburetoron this engine is idle speed screw, turn idle mixture valve towemission. It is equipped with an idle full travel cloclm_ise then counterclock- fuel adjusting needle with a limitercap, wise untilengine runs rough.Turn valve which allows some adjustment within the to a point midway between those two...
  • Page 27 Immediately prepare your tractorfor stor- fuels (called gasohol or using ethanol or methanol) can attract moisture which age at the end of the season or if the trac- tor will not be used for 30 days or more. leads to separation and formation of acids during storage.

  • Page 28: Troubleshooting

    TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Will not start o Out of fuel. = Fill fuel tank. o See "TO START ENGINE" in o Engine not"CHOKED" properly. Operation section. o Wait several minutes before o Engine flooded. attemptingto start. ° Bad spark plug. o Replace spark plug, •...
  • Page 29 TROUBLESHOOTING CHART CORRECTION PROBLEM CAUSE Check all wiring. Engine clicks but , Loose or damaged wiring. Check/replace solenoid or will not start o Faulty solenoid or starter. ° starter. (cont'd) o Set in "Higher Cut" posi- ° Cutting too much Loss of power tion/reduce speed.
  • Page 30 TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION .i,i i,J,,J, iJ ..i ,lli i i, i ...H :'oor cut - uneven grass, leaves, and trash around mandrels. (conrd) Mower blades will o Obstruction in clutch o Remove obstruction. not rotate mechanism. o Worn/damaged mower o Replace mower drive belt.
  • Page 31 TRACTOR -- MODEL NUMBER 917.270611 SCHEMATIC i!1 ° "° o11to BATTERY STARTER BLACK NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL BROWN ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE HEADLIGHTS BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE...
  • Page 32 TRACTOR - - MODEL NUMBER 917.270611 ELECTRICAL...
  • Page 33 TRACTOR - - MODEL NUMBER 917.270611 ELECTRICAL PART DESCRIPTION 144925 Battery12 VOLT25 AMP Bolt Hex Hd 1/4-20unc x 3/4 74760412 Washer9/32 x 5/8 x 16 Ga S'TD551025 STD551125 WasherLockHvyHettcal1/4 STD541025 Nut Fin Hex I/4-20 Uric 156417 Case Battery 153664 Switch,interlock Push-In STD551125 WasherLock1/4 73350400...

  • Page 34: Chassis And Enclosures

    TRACTOR ,, ,- MODEL NUMBER 9'17.270611 CHASSIS AND ENCLOSURES 15-._ °...
  • Page 35 TRACTOR - -. MODEL NUMBER 917=270611 CHASSIS AND ENCLOSURES PART DESCRIPTION !60393 Chassis Assembly 140356 Drawbar 17490612 Screw,Thd, Rollo3/8_16x 3/4 STD551025 Washer 13/32 x 3/4 x 16 Gauge 155272 BumperHood/Dash 155924)(015 Saddle 155138 Clip RetainerSlide-On 161938)(013 Dash STD533710 Bolt,Carriage 3/8-16 x 3/4 155927 Panel, Dash,L.H.

  • Page 36: Ground Drive

    TRACTOR - - MODEL NUMBER 917.270611 GROUND DRIVE...
  • Page 37 TRACTOR - = MODEL NUMBER 917.270611 GROUND DRIVE PART PART DESCRIPTION DESCRIPTION Washer13/32x 13/16x 12 Ga ..Transaxle(See Breakdown) 19131312 Dana Model4360-il 3 127783 PulleyIdlerV GroovePlastic Bellcr'a.nk ClutchGm Drv St] 146682 SpringReturnBrakeT/a Zinc 154407 123666X PulleyTransaxle18120" tires 123205X RetainerBeltStyleSpring BoltHexHd 3/8.,16unc x 1-1/2 12000028 Ring Retainer# 5100-62 STD5237t5...

  • Page 38: Steering Assembly

    TRACTOR - - MODEL NUMBER 917.270611 STEERING ASSEMBLY _,42...
  • Page 39 TRACTOR - .. MODEL NUMBER 917.270611 STEERING ASSEMBLY PART DESCRIPTION 139768 Steering Wheel 154427 Front AxleAssembly 156483 SpindleAssembly,LH. 157473 Spindle Assembly, R +H+ 6266H Bearing, R ace, Thrust,Hardened 121748X Washer 25/32 x 1-5/8 x t6 Gauge 19272016 Washer 27132x 1-1/4 x t6 Gauge 12000029 Ring,Klip 3366R...

  • Page 40: Optional Equipment

    TRACTOR - - MODEL NUMBER 917.270611 ENGINE OPTIONAL EQUIPMENT Spark Arrester...
  • Page 41 TRACTOR - .. MODEL NUMBER 917.270611 ENGINE PART DESCRIPTION 162157 Control Throt/ChLh 17720410 Screw Hex Thd Cut 1/4-20x5/8T Engine(See Breakdown) B&S Model 28U707-1174-E1 137352 Muffler ExhaustB&S Lt 27293 Gasket1 313 ldTin Plated 13280324 NipplePipe 3/8 NptX 3" 13200300 ElbowStd 90 Degree3/6-18 Npt WasherLockExtTooth3/8 STD551237 159880...

  • Page 42: Seat Assembly

    TRACTOR -.. MODEL NUMBER 917o270611 SEAT ASSEMBLY PART PART DESCRIPTION DESCRIPTION 121246X Seat3350 Btk/olk Craftsman BracketPntMounting Switch 140122 121248)( 140551 BracketPnt PivotSeat (btk) Bushing SnapB1k Ny150Id BoltRdhdSht Nk 1/4-20x1-1/2 BoltRn Hex3/8-16un¢X 1 72050412 STD523710 134300 19131610 Washer13/32 X 3/4 X 10 Ga...

  • Page 43: Wheels And Tires

    TRACTOR =- MODEL NUMBER 917.270611 DECALS PART PART DESCRIPTION DESCRIPTION 4900J 2_303 Decal,EngineHp Decal,Clutch/brake Eng 1632_ Decal,Hood Rh Craftsman 146046 Decal, V-beltDr SchTractor 1632_ Decal,Hood Lh Craftsman 160396 Decal,Mower DriveSchematic Decal,MaintCustomerSears 156867 i_644 Decal,Oper Sdl P/L Gear Dr Dora 163203...

  • Page 44: Lift Assembly

    TRACTOR - = MODEL NUMBER 917.270611 LIFT ASSEMBLY 161718...
  • Page 45 TRACTOR-- MODEL NUMBER 917.270611 LiFT ASSEMBLY PART DESCRIPTION 159460 WasherAsm InnerSpringW/Plunger 159471 ShaftAsmo Uft 105767X Pin Groove 12000002 E Ring #5133-62 19211621 Washer21132x 1 x 21 Ga_ 120183X Bearing Nylong 125631X GripHandleRuted 122365X ButtonPlunger Read 139865 Link Asm Lift L.H, 139866 Link Asm Uft R_H.

  • Page 46: Mower Deck

    TRACTOR - - MODEL HUMBER 917.270611 MOWER DECK 21 22 _/_23 28 _, 102 _. '_"_ 104...
  • Page 47 TRACTOR - - MODEL NUMBER 917,270611 MOWER DECK PART PART DESCRIPTION DESCRIPTION Locknut 144393 MowerHousing STD541410 Bait, Shoulder 5/16-18 UNC STD533107 Bolt 139888 Arm Assembly,Pad, Brake 138017 BracketAssembly,SwayBar, 131845X900 Front 133943 Washer,Hardened 138440 Bracket Assembly, SwayBar 155046 Arm, Idter STD624008 Retainer Spring 122052X Spacer,Retainer...
  • Page 48 TRACTOR - - MODEL NUMBER 917,270611 DANA TRANSAXLE - - MODEL NUMBER 4360,.113...
  • Page 49 TRACTOR ..MODEL NUMBER 917.270611 DANA TRANSAXLE - . MODEL NUMBER 4:360-113 PART PART DESCRIPTION DESCRIPTION 160939 Housing,Upper 120472X Spacer,.633 X °87X .755 2274J Screw, T apping, 1/4-20X .734 105928)( Sprocket, 9 1" 134400 Ball,Detent 110084X Gear, Bevel,42T t05904X Spring,Detent 134394* Assy,Kit,Shim,_750Shaft 160940...
  • Page 50 TRACTOR - - MODEL NUMBER 917.917,270611 BRIGGS & STRATTOH ENGINE-MODEL NUMBER 28U707, TYPE NUMBER 1174-E1 REQUIRES SPECIAL TOOLS TO INSTALL SEE REPAIR INSTRUCTION MANUAL 1022 1022 1034 1029 1026...
  • Page 51 TRACTOR-- MODEL NUMBER 917.270611 BRIGGS & STRATTON ENGINE-MODEL NUMBER 28U707, TYPE NUMBER 1174-E1 "'"' ....106/ _.,_._ _4AIIIII"I , J, i 121 CARBURETOR OVERHAUL KIT • 634A_ lit REQUIRES SPECIALTOOLS TO INSTALL SEE REPAIR INSTRUCTION MANUAL.
  • Page 52 TRACTOR - ,. MODEL NUMBER 917.917.270611 BRIGGS & STRATTON ENGINE-MODEL NUMBER 28U707, TYPE NUMBER 1174-E1 ,,,,,,,,, 634A 868 868A 171 _ 358 GASKET SET _524 977 CARBURETOR GASKET SET 305_ 1006...
  • Page 53 TRACTOR- .. MODEL NUMBER 917.917.270611 BRIGGS & STRATTON ENGINE-MODEL NUMBER 28U707, TYPE NUMBER 1174-E1 729A...
  • Page 54 LGZ LOR - - MODEL NUMBER 917.917.270611 BRIGGS & STRATTON ENGINE.MODEL NUMBER 28U707, TYPE NUMBER 1174-E1 PART PART DESCRIPTION DESCRIPTION 496412 CylinderAssembly 281346 Bushing, T hrottleShaft 399265 Beefing,Cylinder 498030 Valve, Needle 391086 * Seal,Oil 94098 ** Screw,Throttle 494238 Base,Engine 495800 Screw,idleSpeed 495858 Head,Cylinder...
  • Page 55 TRACTOR ,. - MODEL NUMBER 917.917.270611 BRIGGS & STRATTON ENGINE-MODEL NUMBER 28U707, TYPE NUMBER 1174-E1 PART PART DESCRIPTION DESCRIPTION 810068 Screw,Set 213999 Link,Counterweight 496280 Housing,Blower 399891 Counterweight Assembly 94786 Screw,Hex, Head, 298909 Pin,Counterweight BlowerHousingMounting 94593 Screw,Counterweight 225020 Shield,Cylinder 280104 Gear, Starter 94930 Screw,CylinderShield 394856...
  • Page 57 ,,,,I < <:_ < ,,,J < I,,- IJ, l...
  • Page 60 For the repair or replacement parts you need delivered directly to your home Call 7 am - 7 pro, 7 days a week'. 1=800=366=PART (1-800-366.7278) Para ordenar piezas con entrega a domicilio - 1-800-659-7084 For in-house major brand repair service Call 24 hours a day, 7 days a week 1=800-4=REPAIR (1-800-473-7274)

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