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ASSEMBLY, USE AND CARE MANUAL
463231603
THISGRILL IS FOR
OUTDOORUSEONLY
@
KEEPERS OF THE FLAME
If you have any questions
or need assistance
during assembly,
please call
1-800-241-7548 U.S
1-800-387-6057 CAN
Visit us on the web at:
www.charbroil.com
CAUTION:
Read and follow
all safety statements,
assembly instructions,
and use and care
directions before
attempting to
assemble and cook.
INSTALLER/
ASSEMBLER:
Leavethese instructions
with consumer.
CONSUMER:
Keep this manual for
future reference.
_WARNING
Failure to follow all
manufacturer's
instructions could
result in serious
personal injury and/or
property damage.
_\CAUTION
Some parts may contain
sharp edges - especially
as noted in the manual!
Wear protective gloves
if necessary.
[463231603 / PO0112062A (04-14-03)J
463231603 • 1
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Summary of Contents for Char-Broil 463231603
- Page 1 ASSEMBLY, USE AND CARE MANUAL 463231603 THISGRILL IS FOR OUTDOORUSEONLY CAUTION: Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook. INSTALLER/ ASSEMBLER: Leavethese instructions with consumer. CONSUMER: Keep this manual for future reference.
- Page 2 Installation Safety Precautions WARNING • This grill is designed for natural gas use at 7 inch water column supply pressure. Verify supply pressure with your local gas company. Not for use with LP gas. FOR YOUR SAFETY Grill installation must conform with local codes, or in their 1.
- Page 3 Electronic ignition and burners - 10 years Before Beginning Assembly ............. 4 Remaining parts - 2 years Parts List ................... 4 Char-Broil will, at its option, refinish or replace any Exploded View ................5 product or part found to be defective during the warranty Assembly ................6-9 period.
- Page 4 NG Regulator Rubber Hose P03705037A Sideburner Lid P00tl 508AA Lid Knob for Sideburner P00201008A Certified Gdll Parts And Accessories@, Char-Broil and Design@, Char-Broil (Gas Grill Briquettes)@, Pot Support P00814002D Char-Diamonds@, Cooking Zone and Design@, Diamond Rame@, Executive Chef_, Faststart_, Electrode P026t4007C...
- Page 5 463231603 • 5...
- Page 6 Screw the 4 casters into the caster seats in the bottom of each cart leg. Turn the threaded caster stem by hand, clockwise until it stops. Fully tighten with the wrench • Unpack and remove all protective packaging. provided. See Fig. 2. Position bottom shelf with the 4-hole pattern to the left side.
- Page 7 FIGURE 5 10. Remove protective film from doors. Install door handles to doors using 4 of the 3/16x3/8" Phillips-head screws. See 13. Attach match lighting stick Fig. 4. and chain to the right rear leg, below shelf bracket, 11. Attach the 4 side shelf brackets to the tops of the cart legs using one M4xl0mm, using 8 of the 1/4x1/2"...
- Page 8 16. Firmly attach ignitor wire from sideburner to the ignitor wire 20. Unscrew the ignitor cap located on the control panel and from the grill head. See Fig. 7a. Beneath left shelf, insert remove the contact and spring from the ignitor slot. sideburner valve into sideburner tube.
- Page 9 24. Place the 3 flame tamers on the lower ledge above 29. Assemble the regulator mounted on the "L" bracket onto burners. See Fig. 11. They should meet in the center. the Left rear leg with 3/16" X 1/2" Phillip's head screw. See Fig.
- Page 10 With proper assembly, plug cannot be removed without pushing sleeve back.Todisconnect,pushsleevebackand pullplug outof sleeve (thisautomatically s hutsoffgas). Connecting Your Grill to the PleaseNote: Hose and assembly are A.G.A.certified and C.G.A. Natural Gas Source listedfor naturalgas, manufactured gas. mixed gas and for iMPORTANT: Regulator supplied with grill MUST be...
- Page 11 5. "If growing" bubbles appear, there is a leak. Close LP tank WARNING valve immediately and retighten connections. If leaks cannot be stopped "do not try to repair." Call for replacement parts. Order new parts by giving the serial, • Do not use grill until leak checked. model number and name of items needed to the Grill Service •...
- Page 12 Burner Flame Check CAUTION Remove grates and flametamers. Light burners, rotate knobs from HI to LOW. You should see a smaller flame in LOW position than seen on HI. Always check flame prior to each • Putting out grease fires by closing the lid is not use.
- Page 13 Cover grill if stored outdoors. Choose from a variety of grill burner tube and out the burner ports. Check each port to make covers offered by Char-Broil. sure air comes out each hole. Store grill indoors ONLY if gas source is disconnected.
- Page 14 Food Safety , Food safety is a very important part of enjoying the outdoor cooking experience. To keep food safe from harmful bacteria, follow these four basic steps: Clean: Wash hands, utensils, and surfaces with hot soapy water before and after handling raw meat and poultry. Separate: Separate raw meats and poultry from ready-to-eat foods to avoid cross contamination.
- Page 15 Problem Possible Cause Prevention/Cure Wires and/or electrodecoveredwith Clean wires and/or electrodewith rubbing alcoholand clean swab. Burner will not cooking residue. light using ignitor, Replace electrode(s). Electrodecrackedor broken"sparks at crack" MainBurners: T ipofelectrode shouldbe pointing towardtipofcollector Electrodetip not in proper position box.Thedistanceshouldbe 1/8"to 1/4",adjustif necessary.
- Page 16 A Division ofW.C. Bradley Co, P.O. Box1240 Columbus, G A 31902-1240 16 • 463231603...
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