Table of Contents
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O
wner
Safety, Installation, Maintenance, and Operation
Model sHD-60 Compressor
Subject to Change without Notification.
© 2011 American Eagle
'
s
Model V480 Compressor
Model suH-60 Compressor
american eagle, Inc.
740 n. state street
PO Box 169
Garner, Ia 50438
800-392-3015
Fax: 641-923-9099
www.americaneagleacc.com
M
anual
Manual Part No. 40984
Last Revision: 07/22/11
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Table of Contents
Troubleshooting
Related Manuals for American Eagle SHD-60
Summary of Contents for American Eagle SHD-60
- Page 1 Model V480 Compressor Model suH-60 Compressor Model sHD-60 Compressor american eagle, Inc. 740 n. state street PO Box 169 Garner, Ia 50438 800-392-3015 Fax: 641-923-9099 www.americaneagleacc.com Subject to Change without Notification. Manual Part No. 40984 © 2011 American Eagle Last Revision: 07/22/11...
- Page 2 Class 4 Compressor Manual revisions Date of revision section revised Description of revision 01/26/10 Assembly Updated SHD-60 Compressor Assembly to reflect Drawings engineering changes.
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Page 3: Table Of Contents
Table of Contents Introduction ........ii safety. -
Page 4: Introduction
Some sections of this manual contain information pertaining to all American Eagle A copy of this manual is provided with every manufactured compressors and may or may compressor and shall remain with the not apply to your specific model. -
Page 5: Safety
Failure to adhere to the instructions could result in serious bodily injury or property damage. before energizing the hydraulic power Every American Eagle Compressor will source. Be sure all hose connections are provide safe and dependable service if tight, both air and hydraulic. -
Page 6: Specifications
Class 4 Compressor Owner’s Manual specifications Compressor system Description • Cast Iron Crankcase Casting • Heavy Ductile Iron Crankshaft • Cast aluminum Cylinder Head • Micro-honed Connecting rods • High Temperature Precision Pistons • Tapered roller Bearings • stainless steel reed Valves •... -
Page 7: Operation
Check the oil level in the compressor with the dipstick on the unit. If oil is needed, use American Eagle synthetic compressor oil (P/N C0087) or an equivalent synthetic oil. note: There may be oil left in the crankcase from the factory bench test. Overfilling may cause the compressor to back blow oil. -
Page 8: Maintenance
Class 4 Compressor Owner’s Manual Maintenance The following table is a list of routine maintenance items, including service intervals. Service intervals are listed as hours, days, or weeks, whichever occurs first. American Eagle recommends that these service intervals be followed. service Intervals... -
Page 9: Installation
Installation Installation Compressor Installation Component Installation This section pertains to the installation of the air compressor, PTO, pump and other related items. The instructions are intended as a guide to assist you with particular installation. These instructions will provide only general information. Torque and Procedure Chart Pulsation Chamber Assembly Torque Value: 31 FT. -
Page 10: Shd-60 Installation
The compressor is reservoir. American Eagle recommends a sufficient air cooled, and must have a clean supply of sized reservoir be provided which includes the cooling air to the fan with minimum restrictions. -
Page 11: Pressure Setting Instructions
Installation Pressure setting Instructions Kick Out (Step 1) Pressure Setting Adjustment Screw (145-150 psi) Kick On (Step 2) Pressure Setting Adjustment Screw (115-120 psi) note: Turning adjustment screws clockwise increases psi settings. Turning adjustment screws counterclockwise decreased psi settings. Pressure Setting Instructions: 1. -
Page 12: Assembly Drawings
Class 4 Compressor Owner’s Manual assembly Drawings Crankcase Group (Tapered shaft) CRANKCASE GROUP C1174 CRANK CASE V480/360 22209 ROLL PIN 0.19X.63 5822 GASKET BEARING CARRIER-V480 (.015) C0055 OIL INTAKE PLUG 5821 BEARING CARRIER OIL PUMP V360/V480 C5416 TUBE OIL PICK UP C1164 BEARING CUP (L44610) C0058 OIL INTAKE FILTER SCREEN 5824... -
Page 13: Crankcase Group (Straight Shaft)
Assembly Drawings Crankcase Group (straight shaft) CRANKCASE GROUP 1.75 5826... -
Page 14: Cylinder Group
Class 4 Compressor Owner’s Manual Cylinder Group CYLINDER GROUP C6364 CONNECTING ROD 200/V480 O/S C6273 SNAP RING PISTON PIN N5000-62 C6360 CYLINDER V480 FINISHED O/S C0922 CAP SCR 0.31-18X1.00 HHGR5 5827 RING OIL V480/200 FLEX DIVIDER 32931 RING SCRAPER V480/200 H#48638 32930 RING CPRSN V480/200 BARREL H#38347 36368 RING OIL V480/200 RING RAIL... -
Page 15: Head Group
Assembly Drawings Head Group HEAD GROUP 5808 HEAD A/C ALUM V480 O/S C1586 CAP SCR 0.38-16X1.75 SH HEAD BOLT C0040 WASHER HD BOLT STL 5828 WASHER LONG HD BOLT (BRASS) C1582 BOLT 3.00 HEAD SACKED Manifold Discharge C0300 SCREW #10-32X0.88 NF D0846 MANIFOLD V480 DISCHARGE O/S D0887 GASKET VALVE PLATE 200/480 5797... -
Page 16: Head Options
Class 4 Compressor Owner’s Manual Head Options #15195 #5808 Cast Iron Air Cooled Aluminum Air Cooled 3/4” Threaded Intake Port Imbedded Filter & 3/4” on Top of Head with Threaded NPT Discharge 3/4” Discharge Port #C1632 #3897 Aluminum Water Cooled Cast Iron Air Cooled 3/4”... -
Page 17: Optional Head Unloader
Assembly Drawings Optional Head unloader PN 23200 ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY. 22591 BODY HEAD UNLOADER CPRSR 0220 CAP SCR 0.25-20 X 1.50 HHGR5 22599 GASKET UNLOADER 22596 CAP SCR 0.38-16X4.00 SH HEAD BOLT 22593 PISTON HEAD UNLOADER CPRSR C0040 WASHER HD BOLT STL 22598 O'RING 2-116 HEAD UNLOADER CPRSR 4 22597 SPRING PLUNGER PIN UNLOADER CPRSR 2... -
Page 18: Flywheel Options
Class 4 Compressor Owner’s Manual Flywheel Options 22997 12” - B GROOVE 22838 14” - DUAL GROOVE... -
Page 19: Clutch Options
Assembly Drawings Clutch Options C4705 C4704 C4723 7” DUAL V 6” DUAL V 6” - 8 GROOVE SERPENTINE 8198 5793 6” - 8 GROOVE 6” - 8 GROOVE 24V SERPENTINE 12V SERPENTINE C4775 5774 C4762 7” SINGLE V 6” - 6 GROOVE STRAIGHT BORE 12V SERPENTINE... -
Page 20: Suh-60 Compressor Assembly
Class 4 Compressor Owner’s Manual suH-60 Compressor assembly COMPRESSOR ASSEMBLY 2 22686 HANDLE DIPSTICK OIL CHECK V480 5 C2279 FTG HOSE BARB 0.50 HOSE X 0.50 MNPT 6 C6235 FTG BRASS ELL 90 DEG A/C 11 D1264 FTG 0.75-CLOSE RED BRASS NIPPLE 5480 VALVE CHECK 0.75 STANDARD 13 D1267 FTG .75X90 DEG ST EL BRASS 44164 14 C4692 FTG 0.75 JIC-ML NPT 12CTX 90 DEG EL... -
Page 21: Shd-60 Compressor Assembly
Assembly Drawings sHD-60 Compressor assembly ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY. B0820 BASE WLDMNT SHD 60 C4499 VALVE SOLND BRKT MOTOR MOUNT 19644 C4961 PLUG STR HOLLOW HEX 0.38 6-HP5ON 19644PC POWDERCOAT C4671 FTG 8-12 C50X JIC 90 DEG 13523 CPRSR V480CT66NP C4501... -
Page 22: Hydraulics/Electrical
Class 4 Compressor Owner’s Manual Hydraulics/electrical sHD-60 Control Kit LINE CPRSR SPD CTRL MOTOR PRESSURE SWITCH HYDRAULIC MANIFOLD COMPRESSOR (12V INPUT) GROUND SPEED CONTROL... -
Page 23: Typical Hydraulic Circuit For Tandum (Two Part) Pump With Multiple Components
Hydraulics/Electrical Typical Hydraulic Circuit for single stage Pump with Multiple Components PN 30533 Typical Hydraulic Circuit for Tandum (Two Part) Pump with PN 30532 Multiple Components... -
Page 24: Typical Hydraulic Circuit For Compressor With Auxiliary Cooler
Class 4 Compressor Owner’s Manual Typical Hydraulic Circuit for Compressor with auxiliary Cooler HYDRAULIC RESERVOIR FILTER FILTER SCREEN AUXILIARY COOLER SUCTION PORT SINGLE HYDRAULIC PUMP COMPRESSOR RETURN PRESSURE... -
Page 25: Replacement Parts
Replacement Parts replacement Parts Overhaul Kit - P/n: 5380 Consisting of: Gasket Set (1) Ring Set (1) O-Ring (2) Valve Plate (2) Bearing Oil Seal (1) Oil- 1 Qt Inner Filter (2) Outer Filter (2) Gasket set Complete - P/n: C6363 ring set Complete - P/n: C6365 Valve Plate assembly - P/n: D1489 Consisting of:... -
Page 26: Troubleshooting
Class 4 Compressor Owner’s Manual Troubleshooting General Troubleshooting Problem Possible Cause solution Compressor runs hot Check compressor rotation Check fittings on hydraulic motor Compressor reed valves Inspect, clean or replace valves Dirty intake filter Clean filter assembly Low oil Level Level Add oil if needed Check valve leaking Disassemble, clean, and re-install... -
Page 27: Shd-60 Troubleshooting
To Operate, the american eagle sHD-60 Compressor needs 10 GPM and 1800 PsI system Pressure. - Page 28 Class 4 Compressor Owner’s Manual Problem Possible Cause solution Compressor runs hot: Dirty intake filter. Clean filter assembly. Low oil Level. Add oil if needed. Inline check-valve leaking. Disassemble, clean, and re-install. Blown Head or Reed Valve Gasket. Replace Gasket. Malfunctioning reed valve.
- Page 29 Troubleshooting Problem Possible Cause Air Output low: Dirty air filter. Inspect and clean filter. (Air Pressure Low) Insufficient torque on head bolts. Tighten bolts to required torque. Intake reed valves malfunction. If air back-flows from air filter, reed valve is faulty and needs to be replaced.
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Page 30: Warranty Information
Warranty service will be performed by any American Eagle new equipment distributor, or by any American Eagle-recognized service center authorized to service the type of product involved, or by the American Eagle factory in the event of a direct sale. At the time of requesting warranty service, the owner must present evidence of date of delivery of the product.
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