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Ducane 436 INCH Assembly Manual

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ASSEMBLY GUIDE
436 INCH² 2-BURNER
 DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flames.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
Leaking gas may cause a fire or explosion
which can cause serious bodily injury or death,
or damage to property.
 WARNING
1. Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
2. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
 WARNING
Follow all leak-check procedures carefully
in this manual prior to barbecue operation.
Do this even if the barbecue was dealer-
assembled.
NOTICE TO INSTALLER
These instructions must be left with the owner
and the owner should keep them for future use.
THIS GAS APPLIANCE IS DESIGNED FOR
OUTDOOR USE ONLY.
 WARNING
Do not try to light this appliance without
reading the "Lighting" Instructions section of
this manual.
Customer Service: 1-800-382-2637
NOTE: Standard LP, Natural Gas and
System LP are designed for use with a
Ducane
portable cart.
®
SAVE THESE INSTRUCTIONS FOR
FUTURE REFERENCE

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Summary of Contents for Ducane 436 INCH

  • Page 1 THIS GAS APPLIANCE IS DESIGNED FOR NOTE: Standard LP, Natural Gas and OUTDOOR USE ONLY. System LP are designed for use with a Ducane portable cart. ®  WARNING Do not try to light this appliance without reading the “Lighting”...
  • Page 2 Assembly Important This grill head is designed NOTE: Your model may differ from those in the assembly photos. to be mounted only on a Ducane base cabinet kit. DO ® ____________________________________________________________________ NOT attempt to mount on any  CAUTION: Although we make every effort to ensure that the assembly process...
  • Page 3 1-800-DUCANES 4. With the hood open, remove the hairpin clips from the hinge clevis pins (a). Close the hood and slide clevis pins from hood hinges (b). Lift the hood from the burner box and place it on a nonabrasive surface. 4.
  • Page 4 " 7. Attach the burner box to the base cabinet using the four (4) 1/4x20x1 pointed " screws and the four (4) 1/4 teflon washers from the base cabinet kit (a). The screws with the washers directly underneath go through the four holes in the bottom of the burner box and engage in the caged nuts in the top of the base cabinet (b).
  • Page 5 1-800-DUCANES 8. Before retightening the burner locking screw (a, b, c), be sure the burners are correctly engaged over their respective orifices. This can be done by removing the control box or by viewing the burner/orifice engagement from beneath the control box (d).
  • Page 6 Important WHEN CONNECTING OR REPLACING ANY GAS PIPE 9. FOR NATURAL AND SYSTEM LP GRILLS. Install the Natural Gas (or FITTINGS, ALL JOINTS MUST System LP) regulator/hose assembly on to the grills manifold supply pipe. To BE SEALED WITH A JOINT...
  • Page 7 1-800-DUCANES 10. (c) 10. (d) 10. (e) ____________________________________________________________________  WARNING: FAILURE TO INSTALL THE SIDE SHELF FRAME PROPERLY COULD CAUSE THE SHELF TO LOOSEN AND FALL, CAUSING BODILY HARM. ____________________________________________________________________ 11. Reinstall the La-Va-Grate into the burner box by first placing the front edge of the ®...
  • Page 8 Carefully put the hood back on the burner box and refasten with the clevis pins and hairpin clips. Place the briquettes in a pattern as shown, filling the entire La-Va-Grate ® " " Spacing should be 3/8 - 1/2 between briquettes.
  • Page 9 1-800-DUCANES...
  • Page 10 Gas Grill Parts List 436 Inch² 2-Burner Model Grill 436 INCH² 2-BURNER Part Description Part Number Hood Knob G1125350 Lockwasher B1008919 1/4-20 x 1/2 Hex Head Screw T1009088 Sear Grid ® Set (2 Pieces) 20172301 Hood with Nameplate 20174201...
  • Page 12 © 2004 Ducane Products Co., 1656 Fuldner Road, Barnwell, South Carolina 29812. DUCANE is a registered trademark of Weber-Stephen Products Co. Used with permission. This product may be covered under various patents throughout the world. 20211710 01/18/05...

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436 inch² 2-burner