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ASSEMBLY GUIDE
455 INCH² 3-BURNER & 545 INCH² 3-BURNER
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flames.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
Leaking gas may cause a fire or explosion
which can cause serious bodily injury or death,
or damage to property.
WARNING
1. Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
2. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
WARNING
Follow all leak-check procedures carefully
in this manual prior to barbecue operation.
Do this even if the barbecue was dealer-
assembled.
NOTICE TO INSTALLER
These instructions must be left with the owner
and the owner should keep them for future use.
THIS GAS APPLIANCE IS DESIGNED FOR
OUTDOOR USE ONLY.
WARNING
Do not try to light this appliance without
reading the "Lighting" Instructions section of
this manual.
Customer Service: 1-800-382-2637
NOTE: Standard LP, Natural Gas and
System LP are designed for use with a
Ducane
portable cart.
®
SAVE THESE INSTRUCTIONS FOR
FUTURE REFERENCE
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Summary of Contents for Ducane 455 INCH² 3-BURNER
- Page 1 THIS GAS APPLIANCE IS DESIGNED FOR NOTE: Standard LP, Natural Gas and OUTDOOR USE ONLY. System LP are designed for use with a Ducane portable cart. ® WARNING Do not try to light this appliance without reading the “Lighting”...
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Page 2: Installation
Installation Important This grill head is designed NOTE: Your model may differ from those in the assembly photos. to be mounted only on a ____________________________________________________________________ Ducane base cabinet kit. DO ® NOT attempt to mount on any CAUTION: Although we make every effort to ensure that the assembly process... - Page 3 1-800-DUCANES 3. With the hood open, remove the hairpin clips from the hinge clevis pins (a). Close the hood and slide clevis pins from the hood hinges (b). Lift the hood from the burner box and place it on a nonabrasive surface. 3.
- Page 4 6. Attach the burner box to the base cabinet using the four (4) 1/4x20x1 " pointed screws and the four (4) 1/4 " teflon washers from the base cabinet kit (a). The screws with the washers directly underneath go through the four holes in the bottom of the burner box and engage in the caged nuts in the top of the base cabinet (b).
- Page 5 1-800-DUCANES Important When connecting or 7. Before retightening the burner locking screw (a), (b), be sure the burners are replacing any gas pipe correctly engaged over their respective orifices. This can be done by removing the fittings, all joints must control box or by viewing the burner/orifice engagement from beneath the control be sealed with a joint box (c).
- Page 6 8. FOR NATURAL AND SYSTEM LP GRILLS. Install the Natural Gas (or System LP) regulator/hose assembly on to the grills manifold supply pipe. To make the connection, pull back the outer sleeve of the socket connector, (at the end of the regulator/hose assembly), and insert all the way the male plug connection, (on the grills manifold), and then release the outer sleeve of the socket connector.
- Page 7 1-800-DUCANES 9. (a) 9. (b) 9. (c) 9. (d) 9. (e) ____________________________________________________________________ WARNING: FAILURE TO INSTALL THE SIDE SHELF FRAME PROPERLY COULD CAUSE THE SHELF TO LOOSEN AND FALL, CAUSING BODILY HARM. ____________________________________________________________________...
- Page 8 Side-Order Cooker installation. If your grill does not have a ® Side-Order Cooker go to step 16. ® 10. Remove Side-Order Cooker packaging and remove contents. ® 11. Facing the front of the barbecue hold the front of the Side-Order Cooker ®...
- Page 9 1-800-DUCANES Important Do this before attaching clip 13. To install the provided hose retention clip: to side table. a. Push the female quick disconnect through the retention clip. NOTE: The orientation of the clip hole. This will be a tight fit, but it is needed to best secure the hose.
- Page 10 Push quick disconnect over plug coming down from Side-Order Cooker ® slide collar forward locking it into place. 14b. 14c. 15. Remove any white protective coating from the stainless steel surfaces of the Side-Order Cooker ® 16. Replace the Rotis-A-Grate ®...
- Page 11 1-800-DUCANES 18. Place the briquettes in a pattern filling the entire La-Va-Grate ® . Spacing should be 3/8 " -1/2 " between briquettes. 18a. 18b. 455 Inch² 3-Burner 545 Inch² 3-Burner 19. Attach the Rotis motor mounting bracket to the left side of the burner box, using the three black #10 truss head screws and acorn nuts.
- Page 12 21. Assemble the meat hooks and handle to the spit rods as shown. Open the hood, slide rotis motor over the motor mount and insert the spit rod. Refer to the Owner’s Manual and the Cookbook for additional information on using the rotis.
- Page 13 1-800-DUCANES...
- Page 14 Gas Grill Parts List 455 Inch² 3-Burner & 545 Inch² 3-Burner Model Grill 455 INCH² 545 INCH² 3-BURNER 3-BURNER Part Number Qty. Part Number Qty. Part Description Hood Knob G1125350 G1125350 Lockwasher B1008919 B1008919 1/4-20 x 1/2 Hex Head Screw...
- Page 15 1-800-DUCANES Gas Grill Parts List 455 Inch² 3-Burner & 545 Inch² 3-Burner Model Grill 455 INCH² 545 INCH² 3-BURNER 3-BURNER Part Number Qty. Part Number Qty. Part Description Electrode & Collector Box Assembly G4313758 G4313758 (Includes A-D Below) Main Burner Electrode G1129990 G1129990 #8 x 3/8 Hex Washer Head Screw (SS)
- Page 16 © 2004 Ducane Products Co., 1656 Fuldner Road, Barnwell, South Carolina 29812. DUCANE is a registered trademark of Weber-Stephen Products Co. Used with permission. This product may be covered under various patents throughout the world. 20211810 01/24/05...
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