Nautilus Commercial Series TreadClimber TC916 Assembly Manual
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Nautilus Commercial Series TreadClimber TC916 Assembly Manual

Commercial series
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See also: Service Manual , Owner's Manual
Be Strong.
™
assemblymanual
TreadClimber®
Model TC916

Commercial Series
P/n:001-7013revb(11/09/2006)

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Summary of Contents for Nautilus Commercial Series TreadClimber TC916

  • Page 1 Be Strong. ™ assemblymanual TreadClimber® Model TC916 Commercial Series P/n:001-7013revb(11/09/2006)
  • Page 2 For detailed instructions and inFormation on how to use and care For your treadclimber ® commercial series exercise machine, model tc916, reFer to the owner’s manual.

  • Page 3: Table Of Contents

    PrinCiPLes .................... 22 hardWare and TooL LisT ....................... 23 ParTs LisT referenCe guide ......................24 unPaCking guide ..........................26 assembLy guide ..........................29 belTTensiOnandaliGnmenT ........................40 imPOrTanTcOnTacTnumbers: ......................... 41 Nautilus® TreadClimber® Model TC916 Assembly Manual...

  • Page 4: Treadclimber ® Features

    ® TReaDclIMbeR feaTURes console ergo bar Power on/off switch Model: Tc916 adjustable feet...

  • Page 5: ProductSpecifications

    This product is to be recycled. for information on the proper method of disposal contact a nautilus Customer service representative. Contact information is available in the important Contact numbers section in this manual.

  • Page 6: ImportantSafetyPrecautions

    IMPoRTanT safeTy PRecaUTIons saVe THese InsTRUcTIons: The following definition applies to the word “Warning” found throughout this manual: Used to call attention to POTENTIAL hazards that could result in personal injury or loss of life. WHen UsInG elecTRIcal eQUIPMenT alWays folloW THese basIc PRecaUTIons: to reduce the risk of electrical shock, always unplug the external power supply from the electrical outlet before cleaning, maintaining, or repairing.

  • Page 7: Important Safety Precautions

    13. Close supervision is necessary whenever the machine is used by or near children, invalids, or disabled persons. Failure to follow the conditions set forth below shall limit, to the extent allowed by law, Nautilus Inc.’s responsibility for the safety, reliability, and performance of this equipment.

  • Page 8: WarrantyInformation

    1. Nautilus, Inc. will have the option to repair or replace any exercise product, which requires service. 2. Nautilus, Inc. will replace any equipment frame that is structurally defective with a new frame or replace the unit with a unit of equal value.

  • Page 9: GettingStarted

    You should familiarize yourself with the operation of the TreadClimber machine ® and location of all keys before beginning use. Detailed descriptions and usage information is available in the TreadClimber ® Commercial Series, Model TC916, Owner’s Manual. Nautilus® TreadClimber® Model TC916 Assembly Manual...

  • Page 10: Limited Access Control/Magnetic Safety Stop

    GeTTInG sTaRTeD limitedaccesscontrol/magnetic safetystop Limited-access control lets you restrict TreadClimber ® machine use to authorized personnel. It also lets you stop the TreadClimber machine in an emergency. The ® magnetically-activated control is located on the bottom of the display as shown (see Figure 2). The limited-access control is deactivated on machines shipped from the factory.

  • Page 11: Quick Start Guide

    • Treadle displacement may be changed at any time during the workout by pressing the [Treadle: MAX] key to increase the height, or the [Treadle: MIN] key to decrease the height. WarninG:Fordetailedinformationonuseandsafety,refertoyourOwner’smanualfilelocatedoncdrOm. Nautilus® TreadClimber® Model TC916 Assembly Manual...

  • Page 12: MovingInstructions

    MoVInG InsTRUcTIons movingyourFullyassembledTreadclimber Tc916 ® To ReDUce THe RIsk of InjURy To PeRsons ReaD anD folloW all safeTy WaRnInGs anD InsTRUcTIons In THIs ManUal. TWo PeoPle aRe ReQUIReD To UnloaD anD MoVe THe TReaDclIMbeR Tc916 exeRcIse MacHIne InTo PosITIon In ®...

  • Page 13: Removing Machine From Pallet

    TC916 to ground (see Figure 4). noTe: If removing the TreadClimber ® TC916 from pallet you should be placing the unit in its final position in the facility when removing it from the pallet. figure 3 figure 4 Nautilus® TreadClimber® Model TC916 Assembly Manual...

  • Page 14: Moving Unit Into Position In Facility

    MoVInG InsTRUcTIons movingunitintoPositioninFacility noTe: Perform the following moving procedure to position your TreadClimber Model TC916 in your facility if ® your door ways are greater than 40 inches wide. figure 1 Tools needed:  7/16 Socket  Ratchet  Moving Dolly ...
  • Page 15 6: Tilt unit to 40 degrees and remove moving dolly. step 7: Place Moving Tool under the machine according to the “Moving Tool Instructions” section located in this manual and wheel the unit into position. Nautilus® TreadClimber® Model TC916 Assembly Manual...

  • Page 16: Disassembly Of Upright Unit

    MoVInG InsTRUcTIons disassemblyofuprightunit imPOrTanTinFOrmaTiOnTOread beFOredisassemblinGuPriGhTuniT. During delivery of this unit it may become necessary to disassemble the upright portion of the unit to reduce the size and weight. The upright portion of the unit has wheels integrated into it, making it possible to wheel it away from the base and handle it as a separate unit.

  • Page 17: 1.0 Removing Rear Step

    1-4 unit and make sure all power has been drained From the unit and capacitors by ensuring there are no lighted leds on the console. Two screws Nautilus® TreadClimber® Model TC916 Assembly Manual...

  • Page 18: 2.0 Removing Uprights

    MoVInG InsTRUcTIons 2.0 ReMoVInG UPRIGHTs Tools needed: • Phillips head screw driver • 5/32 Allen wrench • 3/4 inch wrench or socket • 1/2 inch drive Ratchet • 1/2 inch drive Torque wrench step 1: Remove for the four Button head screws at- taching the console to the Upright weldment, figure 2-1 figure 2-2...

  • Page 19: 3.0 Removing Base Plastic

    (see Figure 3-2). step 3: Remove right and left side pan covers - two (2) screws each side (see Figure 3-3 and Figure 3-4). figure 3-2 figure 3-3 figure 3-4: Pan without covers. Nautilus® TreadClimber® Model TC916 Assembly Manual...

  • Page 20: Moving Tool Information

    MoVInG InsTRUcTIons movingToolinformation MoVInG Tool PaRTs: cleVIs clIP fRaMe WHeel The following parts are shown in the figure to the right, in order listed: • Wheel Bar – one frame, two wheels, two clevis clips • Caster Cart – one base, two wheels •...
  • Page 21 DO NOT operate the TC916 while it is on the Caster Cart. step 8: When service is completed or the machine needs to be operated place the machine where it is desired and reverse the steps removing the Caster Cart and Wheel Bar. Nautilus® TreadClimber® Model TC916 Assembly Manual...

  • Page 22: Before You Assemble

    InsTRUcTIons befoRe yoU asseMble basicassemblyPrinciples here are a few basic assembly tips that can make assembly of your nautilus Commercial TreadClimber ® ® exercise machine quick and easy. 1. you can make the assembly process go faster by gathering the pieces you need for each step prior to starting the step.

  • Page 23: Hardware And Tool List

    Part Number: 17695 Qty: 4 Qty: 36 Descr: Washer, Split Lock .50 Descr: Washer, Lock, Int. Star, #10, SS Part Number: 22222 Part Number: 17578 Qty: 8 Descr: Internal/External Washer .375 Part Number: 17775-007 Nautilus® TreadClimber® Model TC916 Assembly Manual...

  • Page 24: Parts List Reference Guide

    Part Number: DEPENDING UPON YOUR COUNTRY AND REGION YOU WILL HAVE A POWER CORD CONFIGURED TO YOUR COUNTRY’S/REGION’S POWER SUPPLY. IF THE POWER CORD IS MISSING OR NOT COMPATIBLE CONTACT A NAUTILUS REPRESENTATIVE FOR A Qty: 1 REPLACEMENT. Descr: Console Assembly...

  • Page 25: Assembly Instructions

    Qty: 1 Descr: TC916 TreadClimber Base Assembly ® Part Number: 17500 Qty: 1 Qty: 1 Descr: TC916 TreadClimber Handrail Upright Support ® Descr: TC916 TreadClimber Handrail Assembly Assembly ® Part Number: 17793 Part Number: 17794 Nautilus® TreadClimber® Model TC916 Assembly Manual...

  • Page 26: Unpacking Guide

    InsTRUcTIons unpackingGuide The following instructions provide direction in unpacking the boxed unit for the nautilus Commercial series ® TreadClimber model TC916. ® step1:Openingcrate Tools: • scissors or utility knife 1-1 remove the outer cardboard to reveal the contents of crate.
  • Page 27 • rear step, insert molded (see figure 2). • Lower front Cover (see figure 3). figure 3 3-3 verify the contents of box 3: “shorT side PaneL CarTon”. • Left and right Pivot Covers (see figure 4). figure 4 Nautilus® TreadClimber® Model TC916 Assembly Manual...
  • Page 28 asseMbly InsTRUcTIons step4:dismantlingcrate Tools: • hammer 4-1 Carefully dismantle the wooden crate to allow access to the bottom half of the TreadClimber ® TC916 frame. noTe: The TreadClimber TC916 base frame should ® be close to the final location for the fully assembled machine during this step.

  • Page 29: Assembly Guide

    InsTRUcTIons assemblyGuide The following instructions provide direction in assembling the boxed units for the nautilus Commercial series ® TreadClimber model TC916. all instructions in the manual are given with the orientation of standing on the ® TreadClimber facing the console. The console is the front, while the rear roller is the back.
  • Page 30 asseMbly InsTRUcTIons step2: c onnectinghandrailsupporttobaseassembly Locate the following for this step: figure 2: Connecting handrail support to base assembly Parts: handrail upright support assembly • assembly from step 1 hardware: • 4 bolts (P/n 17683) • 4 Lock Washers (P/n - 22222) •...
  • Page 31 (see figure 3 - grounding strap #2 and #3, and figure 3a.) imPorTanT! le ave other enD of thirD grounDing str ap free. it will be installeD in step 10 of asseMbly process. Nautilus® TreadClimber® Model TC916 Assembly Manual...
  • Page 32 asseMbly InsTRUcTIons step4: c onnectingWiringharnessfromuprightsupportstohandrails figure 4: Connecting Wiring harness to handrail Locate the following for this step: Parts: handrail assembly • assembly from step 3 • handrail assembly (P/n - 17793) 4-1 Connect the wiring harness (P/n - 17824) from the handrail upright support assembly (P/n - 17794) to the handrail assembly.
  • Page 33 5-1 bolt handrail assembly (P/n - 17793) to handrail upright support assembly (P/n - 17794) using 8 screws and 8 washers. see figure 5. imPorTanT! Make sure that the wiring harness cables Do not becoMe pincheD. base assembly Nautilus® TreadClimber® Model TC916 Assembly Manual...
  • Page 34 asseMbly InsTRUcTIons step6: c onnectingWiringharnesstoconsole figure 6: Connecting Wiring harness to Console Locate the following for this step: Console Parts: • assembly from step 5 handrail assembly • Console (P/n 17670) 6-1 Connect the wiring harness from the handrail upright support assembly (P/n - 17794) to Console (P/n - 17670) on the left and right side.
  • Page 35 8-1 on the right side, attach right bottom Plastic Pivot Cover (P/n - 17919) using the 7 screws (P/n - 17815) and 7 washers (P/n - 17578). see figure 8. right bottom Plastic Pivot 8-2 repeat step 8-1 on the left side. Cover Nautilus® TreadClimber® Model TC916 Assembly Manual...
  • Page 36 asseMbly InsTRUcTIons step9:attachingrearmotorcover figure 9: attaching rear motor Cover Locate the following for this step: Parts: • assembly from step 8 • rear motor Cover (P/n 17874) hardware: • 6 screws (P/n - 17815) • 6 washers (P/n 17578) Tools: screws •...
  • Page 37 10-3 attach the rear step Cover to the rear step frame ground Wire rear step strap - #3 (P/n - 17591) using two screws (P/n - 17695). see Weldment figure 10. Third ground Wire strap connection to rear step Weldment Nautilus® TreadClimber® Model TC916 Assembly Manual...
  • Page 38 asseMbly InsTRUcTIons step11: a ttachinguprightPlasticcovers figure 11: attaching upright Plastic Covers Locate the following for this step: Left upright Parts: Plastic Cover • assembly from step 10 • right upright Plastic Cover (P/n - 17668) Washer • Left upright Plastic Cover (P/n - 17669) screw hardware: •...
  • Page 39 Power switch e xercise Machine, MoDel tc916. step14: i nspectingassembly Congratulations! now that you have assembled your nautilus ® TreadClimber model TC916, it is very imPorTanT to ® tighten all screws and bolts, and visually inspect the...

  • Page 40: BeltTensionAndAlignment

    belT TensIon anD alIGnMenT During initial installation, within the first 1- to -4 hours of use, and daily for the first week of use, the treadle belts on Alignment adjustment the TreadClimber® TC916 need the tension and alignment inspected and adjusted. As the TreadClimber® treadle belts stretch through use it will become necessary to tension the belts.

  • Page 41: ImportantContactNumbers

    OFFicesinTheuniTedsTaTes: inTernaTiOnalcusTOmerservice: •...
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  • Page 44 ©2006. Nautilus, Inc. All rights reserved. Nautilus, the Nautilus logo, TreadClimber, and Be Strong are either registered trademarks or trademarks of Nautilus, Inc. Nautilus, Inc. World Headquarters 16400 SE Nautilus Drive, Vancouver, Washington, USA 98683 1-800-NAUTILUS www.nautilus.com...

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