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Edelbrock E-Force 1580 Installation Instructions Manual
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Edelbrock E-Force 1580 Installation Instructions Manual

4.6l mustang gt supercharger system for 2005 and later mustang gts
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Edelbrock 4.6L Mustang GT Supercharger
Part #1580 & #1585

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Summary of Contents for Edelbrock E-Force 1580

  • Page 1 Edelbrock 4.6L Mustang GT Supercharger Part #1580 & #1585...

  • Page 2: Tools Required

    This results in maximum airflow, with minimum temperature rise and minimum power consumption. In addition, Edelbrock inverted the supercharger and packaged it down low in the valley, allowing for an incredible, industry leading, 15 inches of runner length, maximizing low end torque. The supercharger housing itself is integrated into the intake manifold for a seamless design with minimal components, eliminating the possibility of vacuum leaks between gasket surfaces.

  • Page 3: Important Warnings

    Due to the complexity of the Edelbrock E-Force Supercharging system, it is recommend that this system only be installed by a qualified professional with access to a service lift, pneumatic tools, and a strong familiarity with automotive service procedures.
  • Page 4 Mass Air Flow Sensor supplied with this kit. Installation of the E-Force Supercharger on these applications will require the use of a standard Mustang GT airbox or the Edelbrock Competition Air Intake #15808. Please note that the Edelbrock Competition Air intake is not legal for emissions controlled applications and will require a custom calibration.
  • Page 5 (1x) - Alternator Strap Bracket (4x) - M6 x 1.0 x 35mm Hex Flange Bolt (Throttle Body) ©2011 Edelbrock LLC Part #1580 & 1585 Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions Hardware Bag #2 (4x) - M6 x 1.0 x 20mm Socket Flange Bolt (Fuel Rail)
  • Page 6 (6x) - 10-32 x 0.5” Button Head Bolt (Coil Covers) (1x) - Front Coil Cover Bracket ©2011 Edelbrock LLC Part #1580 & 1585 Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions Hardware Bag #5 (4x) - M8 Fender Washer (Intercooler) (6x) - M8 x 1.25 Hex Flange Nut (Intercooler)
  • Page 7 Lift the hood off the vehicle and set it aside. ©2011 Edelbrock LLC Part #1580 & 1585 Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions II. Battery Removal 3.
  • Page 8 ©2011 Edelbrock LLC Part #1580 & 1585 Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs III. Removing Engine Components 9. Detach the charge motion control valve (CMCV) electrical connector at the rear of the manifold.
  • Page 9 This hose will not be reused. ©2011 Edelbrock LLC Part #1580 & 1585 Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions 14. Disconnect and remove the passenger side PCV hose.
  • Page 10 The rails and injectors can then be removed together and set aside. ©2011 Edelbrock LLC Part #1580 & 1585 Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions 22. Remove the retaining clips that hold in the injectors and set them aside for reinstallation later, along with the rails.
  • Page 11 ©2011 Edelbrock LLC Part #1580 & 1585 Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions 27. Unlatch the air cleaner cover, then use a Torx-20 driver to remove the MAF sensor from the outlet tube.
  • Page 12 The alternator can now be lifted out and set aside. ©2011 Edelbrock LLC Part #1580 & 1585 Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions IV. Front Fascia 34.
  • Page 13 39. Use a panel puller to remove the four pins retaining the foam insulator, then set them and the insulator aside. ©2011 Edelbrock LLC Part #1580 & 1585 Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions V. Cooling System 40.
  • Page 14 Seperate the hose clamps from the end of the hoses and save them for reuse later. ©2011 Edelbrock LLC Part #1580 & 1585 Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions 45. Disassemble the thermostat housing and remove the thermostat.
  • Page 15 ©2011 Edelbrock LLC Part #1580 & 1585 Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions 55. Hang the water pump on the passenger side outer bumper bolts while pushing the outlet hose onto the inlet nipple of the heat exchanger.
  • Page 16 ©2011 Edelbrock LLC Part #1580 & 1585 Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions 62. Remove the relay from the relay socket on the supplied intercooler water pump wiring harness.
  • Page 17 Route the longer segment of the extension harness toward the back of the engine bay. ©2011 Edelbrock LLC Part #1580 & 1585 Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions VIII. Cooling System Modifications 73.
  • Page 18 ©2011 Edelbrock LLC Part #1580 & 1585 Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions 83. Once the coolant pipes have been separated, reinstall...
  • Page 19 86. Install the smaller of the two Edelbrock supplied idler pulleys onto the alternator bracket with the open end facing the bracket. Secure it with a small amount of blue Loctite applied to the bolt saved in the previous step, then use a 13mm socket to torque it down to 18 ft/lbs.
  • Page 20 9/16” spark plug socket. 93. Coat the threads of the Edelbrock supplied spark plugs with anti-sieze, and torque them to 25 ft/lbs. 94. Apply a thin layer of dielectric grease to the inside of the coil boots, then reinstall them onto the plugs.
  • Page 21 ©2011 Edelbrock LLC Part #1580 & 1585 Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions 104. Use a 10 mm socket to install the intake bolts supplied in hardware bag #1 then torque them to 8 ft/lbs in the sequence shown below.
  • Page 22 ©2011 Edelbrock LLC Part #1580 & 1585 Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions 110. Connect the EVAP hose to the hard line at the front of the manifold.
  • Page 23 117. Use a 10mm socket to reinstall the tensioner. ©2011 Edelbrock LLC Part #1580 & 1585 Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions 118. Use a flat head screwdriver to pop off the bearing cover on the alternator pulley.
  • Page 24 M6 x 20mm bolt from hardware bag #3 and tighten it to 8 ft/lbs. ©2011 Edelbrock LLC Part #1580 & 1585 Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions 124. Route the supplied serpentine belt according to the diagram provided below by using a 1/2”...
  • Page 25 127. Carefully remove the motor housing cap. 128. Install the plastic capped spring into the new Edelbrock supplied throttle body so that the pigtail end is hooked into the catch slot of the gear on the end of the throttle shaft.
  • Page 26 PCV hose between the fitting on the throttle body and valve cover. ©2011 Edelbrock LLC Part #1580 & 1585 Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions 140. Install the ETC extension harness and attach the electrical connectors for the TPS and ETC stepper motor.
  • Page 27 ©2011 Edelbrock LLC Part #1580 & 1585 Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions 149. Install the coil cover brackets onto the coil covers with the raised portion of the bracket facing towards the top of the cover, while the lower ‘L’...
  • Page 28 163. Read the discalimer carefully, then choose ‘Agree’ and press select. 164. Use the arrow buttons to select your transmission, then press select to confirm your selection. 165. Select ‘Edelbrock E-Force 5psi’ from the menu. Page 28 Brochure #63-1580 Rev. 1/11 - AJ/mc...
  • Page 29 176. Press select to confirm your choice. ©2011 Edelbrock LLC Part #1580 & 1585 Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions 177. An asterisk will appear next to the ‘Axle Ratio’ option to signify that your changes have been saved.
  • Page 30 Now that the horsepower potential of your Mustang has been substantially increased, Edelbrock strongly recommends upgrading the suspension and exhaust systems in order to fully utilize these gains. The following components have been designed specifically to enhance the handling and acceleration capabilities of your Mustang when used in conjunction with the E-Force Supercharger.
  • Page 31 Edelbrock Touring Suspension Kits include the best combination of components needed to upgrade your stock suspension and improve handling. Edelbrock Touring Kits are the entry level and most economical upgrade in our line of kits. This kit includes all of the hardware and instructions needed for installation and uses the stock mounting locations for a simple install.

  • Page 32: Suspension Components

    Front Sway Bar...#52887 Complete Sway Bar Set...#52889 Edelbrock weld-in sub-frame connectors are designed to improve handling and straight line performance by eliminating chassis twist and improving weight transfer. Made with 1-5/8" diameter .120" wall steel tubing, laser cut and formed end brackets fit the contours of the sub- frame.
  • Page 33 Two non-stock mounting locations are available as well as the stock location and they will accept Edelbrock, OEM, or any other aftermarket lower trailing arm on the market. Grade 8 hardware is included; welding is required for installation.

This manual is also suitable for:

E-force 1585