Related Manuals for HYOSUNG GV 250 EFI
Summary of Contents for HYOSUNG GV 250 EFI
- Page 1 WARNING This owner’s manual contains important safety information. Please read it carefully.
- Page 2 This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when resold or otherwise transferred to a new owner or operator. The manual contains important safety information and instructions which should be read carefully before operating the motorcycle.
- Page 3 Hyosung reserves the right to make Motorcycling is one of the most exhilarating changes at any time. sports and insure your riding enjoyment,...
- Page 4 Information following these signal words performance from your new motorcycle. should be carefully reviewed. Hyosung parts are manufactured of high quality materials, and manufactured parts are finished to close tolerances. Proper WARNING break-in operation allows the machined...
- Page 5 WARNING Noise Control System (muffler assembly) TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Owners are warned that the law may prohibit : (a) The removal or rendering inoperative by any person other than for the purpose of maintenance, repair or replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its any sale or delivery to the ultimate purchaser or while it is in use ;...
- Page 6 ● ● Observe periodic maintenance warnings with the riders. Keep the requirements your authorized owner’s manual in the owner’s Hyosung dealer is trained and manual storage compartment equipped to perform this service. located under the seat. ● ● Drain gasoline from the fuel tank ●...
- Page 7 WARNING WARNING ● ● Do not run the engine indoors or is started as the where there is little or no ventilation. battery ignition system. Exhaust gases contain carbon monoxide, a potentially lethal gas that Do not permit to start or operate the is colorless and odorless.
- Page 8 ◉ ◉ WEAR A HELMET CAUTION WARNING WHEN KEEPING FOR LONG PERIOD : 1. Supply enough the fuel in the fuel tank. Motorcycle safety equipment starts with a quality safety helmet. One of the most 2. Remove the battery from the serious injuries that can happen is a motorcycle.
- Page 9 Remember practice makes perfect. The addition of unsuitable accessories can lead to unsafe operating conditions. It is not possible for Hyosung to test each accessory on the market or combinations ◉ ◉ KNOW YOUR LIMITS of all available accessories, however, your...
- Page 10 5. Certain accessories displace the rider 1. In case that additional weight or from his or her normal riding position. aerodynamic affecting accessories are This limits the freedom of movement of installed, they should be mounted as the rider and may limit his or her control low as possible, as close to the ability.
- Page 11 TABLE OF CONTENTS 1. SERIAL NUMBER LOCATION ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 2. FUEL AND OIL RECOMMENDATION ∙∙∙∙∙∙∙∙∙∙∙∙∙ FUEL ENGINE OIL 3. NAMES OF EACH PARTS ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 4. CONTROLS ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ IGNITION SWITCH IGNITION KEY INSTRUMENT PANEL LEFT HANDLE SWITCH RIGHT HANDLE SWITCH REAR BRAKE PEDAL GEARSHIFT LEVER SIDE STAND SEAT LOCK...
- Page 12 8. INSPECTION BEFORE RIDING ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 9. PERIODIC MAINTENANCE ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 10. INSPECTION AND MAINTENANCE ∙∙∙∙∙∙∙∙∙∙∙∙∙ TOOL ENGINE OIL FUEL HOSE GASOLINE RUBBER CAP OF CABLES EXHAUST PIPE AND MUFFLER FRONT FORK REAR SHOCK ABSORBER BATTERY AIR CLEANER SPARK PLUG IDLING ADJUSTMENT THROTTLE CABLE ADJUSTMENT CLUTCH CABLE DRIVE CHAIN...
- Page 13 Please write down the numbers in the box SERIAL NUMBER LOCATION provided below for your future reference. The frame and/or engine serial numbers Frame number : are used to register the motorcycle. They are also to assist your dealer in terms of Engine number : ordering parts or referring to special service information.
- Page 14 FUEL AND OIL ENGINE OIL RECOMMENDATION ◉ ◉ ENGINE OIL SPECIFICATION Classification Grade Remarks F U E L system Over SL Use unleaded gasoline with an octane rating of 91 or higher. 10W/40 Unleaded gasoline can extend spark plug life and exhaust components life. ※...
- Page 15 NAMES OF EACH PARTS ① ⑦ Clutch lever Front brake lever ② ⑧ Left handle switches Throttle grip ③ ⑨ Speedometer Right handle switches ④ ⑩ Fuel gauge Fuel tank cap ⑤ ⑪ Tachometer Ignition switch ⑥ Front brake fluid reservoir...
- Page 16 ⑫ � Spark pulg (Front) Fuses ⑬ � Front turn signal lamp Passenger footrests ⑭ � Head lamp Rear turn signal lamp ⑮ � Ignition coil (Front) License plate lamp � � Ignition coil (Rear) Brake / Tail lamp � �...
- Page 17 Air cleaner � Muffler Rear brake pedal � Rear seat Rear brake lamp switch � Front seat Engine oil filter Tools Engine oil drain plug ECU (Engine Control Unit) Engine oil filler cap Battery Engine oil level lens Front brake fluid reservoir Front brake lamp switch N O T E ”...
- Page 18 To lock the steering, turn the handlebar CONTROLS all the way to the left. Push down the key to the “OFF” position and turn it to the “LOCK” position after come up again and remove IGNITION SWITCH the key. All electrical circuits are disconnected. WARNING Do not operate the ignition switch to be in the “OFF”...
- Page 19 ℓ ) correctly. When this is the case, stop Fill the fuel tank before “E”(Empty). the engine immediately and contact a Hyosung authorised dealer. CAUTION The fuel gauge indicates the N O T E remaining amount whenever the ignition switch is “ON”...
- Page 20 ③ ③ DIMMER SWITCH LEFT HANDLE SWITCH Change direction of head lamp light. ◉ “ � ” : The head lamp high beam � � come on. The high beam indicator lamp also comes on. ◉ “ ” : The head lamp low beam come on.
- Page 21 WARNING RIGHT HANDLE SWITCH Apply the brake lightly and with great � care on slippery surfaces to avoid � skidding. ③ ③ THROTTLE GRIP Engine speed is controlled by position of the throttle grip. Turn it toward you to � increase engine speed.
- Page 22 ⑤ ⑤ STARTER SWITCH REAR BRAKE PEDAL Use this switch to operate the starting motor. Depressing the rear brake pedal will With the ignition switch in the “ON” apply the rear brake. position, the engine stop switch in the The brake lamp will be illuminated when “...
- Page 23 Reduce the motorcycle speed before GEARSHIFT LEVER down-shifting. When down-shifting, the engine speed should be increased before the clutch is engaged. This will prevent unnecessary wear on the drive train components and the rear tire. CAUTION When the transmission is in neutral the green indicator lamp on the instrument panel will be lit.
- Page 24 SIDE STAND SEAT LOCK is equipped with the side The seat lock is located left downside of stand ignition interlock system. the seat. 1. If the transmission is in neutral, you can To unlock the seat, insert the ignition key start the engine regardless of clutch lever into the lock and turn it clockwise.
- Page 25 SUPPLY OF GASOLINE REAR SHOCK ABSORBER AND ENGINE OIL � GASOLINE � ① ① Rear shock absorber ② ② Pin spanner To adjust the spring pre-load, turn the To open the fuel tank cap, insert the adjuster clockwise or counter-clockwise to ignition key into the lock and turn it the desired position with the pin spanner.
- Page 26 WARNING ENGINE OIL Gasoline is extremely flammable and Long engine life depends much on the toxic. Always observe the following selection of quality oil and the periodic precautions when refueling your changing of the oil. Daily oil level checks and periodic ●...
- Page 27 CAUTION CAUTION Never operate the motorcycle if the More frequent servicing may be engine oil level is below the “Lower line performed on motorcycles that are used mark (L)” in the engine oil level lens. ① ① under severe conditions, inspect Never fill the engine oil above the ②...
- Page 28 ● ● OIL FILTER INSTALLATION INSERTION LUSTER DIRECTION � MATERIAL ③ 4. Remove the three nuts holding the HYOSUNG OUTSIDE ⑥ filter cap in place. 16510H05240 � � CAUTION � When install the oil filter, necessarily, “HYOSUNG”...
- Page 29 CAUTION WARNING New and used oil and solvent can be In case of the engine oil pouring hazardous. Children and pets may be excessively, the engine output being harmed by swallowing new or used made insufficient. engine oil or solvent. Continuous Be careful not to pour engine oil.
- Page 30 WARNING RIDING TIPS Running the engine indoors or in a garage can be hazardous. STARTING THE ENGINE Exhaust gas contains carbon monoxide, a gas that is colorless and odorless and Before attempting to can cause death or severe injury. start the engine make Only run the engine outdoors where sure : there is a fresh air.
- Page 31 If this lamp does not come on when the immediately contact ignition switch is set to “ON” position or authorized Hyosung dealer. Do not fails to go out after three seconds use the motorcycle with disabled fuel whenever the ignition switch is set to injection system, in order to avoid “ON”...
- Page 32 Pull the clutch lever in and pause STARTING OFF momentarily. Engage first gear by depressing the gearshift lever downward. Turn the throttle grip toward you and at WARNING the same time release the clutch lever gently and smoothly. As the clutch Riding these motorcycles at excessive engages, the motorcycle will start moving speed increases your chances of losing...
- Page 33 USING THE TRANSMISSION RIDING ON HILLS The transmission is provided to keep the When climbing steep hills, the motorcycle engine operating smoothly in its normal may begin to slow down and show lack of operating speed range. The gear ratios power.
- Page 34 WARNING STOPPING AND PARKING Following another vehicle too closely 1. Turn the throttle grip away from you to can lead to a collision. As vehicle close the throttle completely. speeds increase, stopping distance 2. Apply the front and rear brakes evenly increases progressively.
- Page 35 Wear in the tread surface by gradually proper break-in is to achieve maximum life increasing your cornering lean angles and performance from your new Hyosung. over the first 160 km (100 miles) before The following guidelines explain proper attempting maximum performance. Avoid break-in procedures.
- Page 36 Timely performance of the 1,000 km (600 miles) service will ensure optimum service life and performance from the engine. CAUTION Service should may be peformed before 1,000 km (600 miles) on motorcycle that are used under severe conditions. CAUTION The 1,000 km (600 miles) service should be performed as outlined in the INSPECTION AND MAINTENANCE section of this Owner’s Manual.
- Page 37 WHAT TO INSPECTION BEFORE CHECK FOR : CHECK RIDING Correct pressure ● ● Adequate tread depth Tires ● ● No cracks or cuts ● ● Before riding the motorcycle, be sure to Correct level and pollution ● ● check the follwing item. degree of engine oil Engine oil Inspect every day once them before riding...
- Page 38 Your Hyosung dealer can provide you with further guide lines. Steering components, suspensions and CAUTION require very special and careful servicing.
- Page 39 ① ⑥ Clutch lever holder Speedometer gear box ② ⑦ Passenger footrests pivot Brake lever holder ③ ⑧ Drive chain Throttle cable ④ ⑨ Side stand pivot and spring hook Brake pedal pivot ⑤ Footrests pivot - Motor oil - Grease...
- Page 40 ─ ─ Inspect Rear shock absorber ★ ─ Chassis nuts and bolts ★ Tighten Tighten ─ Lubricate Lubricate General lubrication N O T E ★ ★ = Ask your Hyosung dealer or qualified mechanic to do the maintenance items marked.
- Page 41 INSPECTION AND ENGINE OIL MAINTENANCE Check if there is leakage from crankcase, oil hose. TOOL To assist you in the performance of periodic maintenance, a tool kit is supplied FUEL HOSE and is located under the front seat. The tool kit consists of the following items.
- Page 42 FRONT FORK BATTERY ◉ ◉ INSPECTION OF BATTERY SOLUTION ● Check if there is any noise by bend of front fork while moving the handle LEVEL upward and downward. MF(Maintenance Free) battery of airtight ● Inspect whether the steering stem is type is used for these motorcycles.
- Page 43 CAUTION CAUTION ● ● Do not remove absolutely airtight ● ● Keep the battery away from fires. cover as airtight type battery. ● ● When disconnecting the battery wire, ● ● Keep after separate at the motorcycle be sure to remove the negative ( － － ) for the minimum of self electric battery wire first with the ignition discharge and electric leakage when...
- Page 44 ◉ ◉ BATTERY INSTALLATION AIR CLEANER ’s battery installation order pay attention to following points : If the air cleaner element has become clogged with dust, intake resistance will increase with a resultant decrease in power output and an increase in fuel consumption. If riding under severe conditions must be cleaned or replaced more frequently than maintenance schedule.
- Page 45 2. Remove the screws ③ and take off CAUTION ④ . Before and during the cleaning � � operation, inspect the element for tears. A torn element must be replaced. Be sure position the element snugly and correctly, so that no incoming air will bypass it.
- Page 46 Remove the carbon deposits periodically standard spark plug be used, it is from the spark plug with a piece of hard wire best to consult your Hyosung dealer or pin. before selecting an alternate plug or heat range. The selection of an improper spark plug can lead to severe engine damage.
- Page 47 IDLING ADJUSTMENT THROTTLE CABLE ADJUSTMENT suggest that have ’s idling speed adjusted by your authorized Hyosung dealer. CAUTION Do not adjust the idle speed to avoid variations of the cabruretion setting. � � To adjust the throttle cable play : ①...
- Page 48 ◉ ◉ CLUTCH CABLE ADJUSTMENT CLUTCH CABLE ● A basis adjustment be allowed by the clutch lever adjuster ③ . At each maintenance interval, adjust the ● Loosen the lock nut ② counter- clutch cable play by means of clutch cable clockwise.
- Page 49 Check the chain every 1,000 km. WARNING If you find any of these problems with your sprocket, consult your Hyosung dealer. Riding with the chain in poor condition or improperly adjusted can lead to an accident. CAUTION...
- Page 50 WARNING Be careful not to touch the muffler when it is hot : a hot muffler can burn you. 20 ~ 30 mm (0.79 ~ 1.18 in) ◉ ◉ DRIVE CHAIN CLEANING AND OILING This drive chain has special “O-rings”. Clean and oil the chain periodically, as follows : 1.
- Page 51 2. After thoroughly washing the chain and BRAKES allowing it to dry, oil the links with a Hyosung chain lube or an equivalent. utilizes disk brake for front and drum brake for rear. CAUTION Properly operating the brake systems are vital to safe riding.
- Page 52 Contact your doctor immediately replaced with a new one by your authorized if brake fluid is swallowed and induce Hyosung dealer or qualified service vomiting. If brake fluid gets into the eyes mechanic. or in contact with the skin, flush thoroughly with plenty of water.
- Page 53 CAUTION by your authorized Hyosung dealer for safety as in times of operating at high Do not spill any brake fluid on painted or pressure. plastic surfaces as it will damage the surface severely.
- Page 54 3. If the extension line is beyond the range, have the brake shoes assembly replaced by your Hyosung dealer to ensure safe operation. WARNING Riding with worn brake shoes will reduce braking performance and will increase your chance of having an accident.
- Page 55 ● Rear brake lamp switch TIRE The rear brake lamp switch is located at right-side of the engine. Move the switch up or down to adjust it Inspect the tire pressure and the tire until the switch operates and turns on the thread depth periodically.
- Page 56 ◉ ◉ CRACKS AND CUTS NORMAL RIDING TIRE PRESSURE (COLD INFLATION) SOLO RIDING DUAL RIDING Check if 1.75 kg/ ㎠ 1.75 kg/ ㎠ 1) there are visible cracks and cuts. 2) there are abnormal wears. FRONT 170 kpa 170 kpa 25.0 psi 25.0 psi 2.00 kg/ ㎠...
- Page 57 The use of a tire other than standard 3. Loosen the front axle ③ . may cause trouble. It is highly recommended to use the standard tire supplied by Hyosung. � ◉ ◉ REAR AXLE NUT � Inspect the rear axle shaft and jointing nut for loosening.
- Page 58 ● Rear tire replacement CAUTION 1. Remove the two screws ① and chain case. Improper jaking may cause damage to the oil filter. Do not apply the jack head to the oil filter when jacking motorcycle. � 5. Draw out the axle shaft. 2.
- Page 59 WARNING REPLACEMENT OF THE LAMP A hot muffler can burn you. The Requirement electric power of the lamp muffler will be hot enough to burn shown in the following chart. you for some time after stopping When replace the damaged lamp, always the engine.
- Page 60 ◉ ◉ HEAD LAMP 6. To install the head lamp, reverse the above sequence. CAUTION The use of a lamp other than rules may � cause to occur the vehicle fire and to damage electric parts. Surely use only the lamp of proper capacity.
- Page 61 ◉ ◉ BRAKE / TAIL LAMP ◉ ◉ TURN SIGNAL LAMP � 1. Remove the lens by removing the screw. 1. Remove the screws ① and the lens. 2. Push in the bulb, turn it to the counter- 2. Push in the bulb, turn it to the counter- clockwise, and pull it out.
- Page 62 Installing a fuse of incorrect rating may seriously damage the electrical system. 2. Remove the tail & brake lamp cover. You should consult your Hyosung 3. Push in the bulb, turn it to the counter- dealer or a qualified service mechanic clockwise, and pull it out.
- Page 63 If there is still no spark, consult your Hyosung dealer for repairs. CAUTION WARNING When occur any trouble, the best way is to consult your Hyosung dealer for Performing the spark test improperly repairs. can cause a high voltage electrical shock or an explosion.
- Page 64 ◉ ◉ WASHING YOUR motorcycle CLEANING PROCEDURE With some care, your motorcycle can be washed in a similar manner to washing an A thorough cleaning of your motorcycle is automobile. a necessary part of maintenance and will help keep your motorcycle looking and performing its best.
- Page 65 Use a garden hose at low pressure to remove the majority of dirt or other debris. Hand wash your motorcycle with a mild soap or detergent and water. Try to thoroughly remove all dirt and debris without excessive water pressure. Cloth rags, washing mitts or cleaning brushes can be used, be careful with brushes as they may scratch plastic or painted surfaces.
- Page 66 L A B E L � � �...
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- Page 69 SPECIFICATIONS ◉ ◉ DIMENSIONS AND DRY MASS 2,270 mm ( 89.4 in ) Overall length 800 mm ( 31.5 in ) Overall width 1,090 mm ( 42.9 in ) Overall height 1,500 mm ( 59.1 in ) Wheelbase 155 mm ( 6.1 in ) Ground clearance 170 kg ( 375 lbs ) Mass...
- Page 70 ◉ ◉ CHASSIS Front suspension Telescopic type Rear suspension Swing arm type Caster 33。 135 mm ( 5.32 in ) Trail 40。 ( right & left ) Steering angle Front tire size 110/90 - 16 59S Rear tire size 150/80 - 15M/C 70S Front brake Disk Rear brake...
- Page 71 MEMO...
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- Page 73 Prepared by 1st Ed. JUL. 2008. Printed in KOREA...
- Page 74 Part No. 99011HJ8210FI JUL. 2008. 1st Ed. Printed in KOREA...