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Dixon ZTR 1001 Operator's Manual

Dixon zero turn riding mower operators manual
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OPERATORS MANUAL

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  • Page 1 OPERATORS MANUAL...
  • Page 2 It is not a toy or a recreational vehicle. Before you start to use the mower, read the operator's manual carefully, and become completely familiar with the controls. The information in this operator's manual applies to your Di xon® ZTR® Model ZTR 1001 Mower. Your Dixon dealer will gladly provide operating instructions and answer any questions.

  • Page 3: Table Of Contents

    SAFETY...Pages WARRANTY POLICY ... Page SPECIFICATIONS ... Page CONTROLS...Pages OPERATION INSTRUCTIONS ... Pages CARE AND MAINTENANCE ...Pages STANDARD SERVICE PARTS LIST... Page TROUBLESHOOTING... Pages DIAGRAMS...Pages Part No. 6798 November 1996 INDEX 1 - 6 9 - 1 2 13-1 8 19 -2 6 28 - 30 31 -36...

  • Page 4: Safety

    SAFETY LA WNMOWERS, IF IMPROPERLY OPERATED, CAN CAUSE SERIOUS INJURY OR DEATH The most common causes of injury to the operator or bystander... THROWN OBJECTS UPHILL BLADE CONTACT DOWNHILL Page 1...
  • Page 5 SAFETY SYMBOLS: Page 2 SAFETY SAFETY ALERT SYMBOL - When you see this symbol, BE ALERT to the potential for injury. Follow recommended safety precautions and safe operating practices. Danger indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

  • Page 6: General Operation

    This cutting mower is capable of amputating hands and feet, and throwing objects. Failure to observe the following safety instructions could result in GENERAL OPERATION: • Read, understand, and follow all instructions in the manual and on the mower before starting. •...

  • Page 7: Slope Operation

    Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. Mow across the slope with your Dixon ZTR - never up or down. Remove obstacles such as rocks, tree limbs, etc.
  • Page 8 CHILDREN: Tragic accidents can occur if the operator is not alert to the Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen. • Keep children out of the mowing area and under the watchful care of another responsible adult.

  • Page 9: Safety

    SERVICE: • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the mower indoors.

  • Page 10: Warranty Policy

    This warranty policy applies to all 1001 walk behind mowers purchased on or after September 1,1996.. WARRANTY: Dixon Warranty term is for a period of one (1) year from date of purchase or 200 hours of use, whichever occurs first. Mowers used for residential homeowner applications (used only at owner's primary place of residence) are warranted for two (2) years from date of purchase or 200 hours of use, whichever occurs first.

  • Page 11: Specifications

    CHASSIS: The monocoque design chassis of the Model ZTR 1001 incorporates CMC laser and CNC brake processes to form the twin 12 gauge side frames and 7 gauge transmission and engine base plate. The front body cover is made of rotational molded polyethylene. Front body BODY: contains access panel for battery service.

  • Page 12: Controls

    All controls are described from operators position: PARKING BRAKE: The parking brake used on the Model ZTR 1001 is designed to hold the mower from moving and is not intended for use in stopping the mower while it is in motion.
  • Page 13 TRANSMISSION DRIVE SYSTEM: Allows the mower to turn on its own axis (zero turning radius). Each lever controls one side of the mower. NOTE: A minimum of 1/2 hour should be spent simply driving the mower without the blade drive engaged. TO GO FORWARD: From neutral position, gently push both drive control levers downward or forward.
  • Page 14 TURNING: Turning is controlled by moving one drive control lever slightly up or down, forward or rearward of the other. To turn left, move left control lever up while pushing downward on the right control lever. To turn right, move right control lever up while pushing downward on the left control lever.
  • Page 15 BLADE DRIVE: Located on control panel above and to operators right. To engage the mower blades, release parking brake by moving brake bail downward until catch stop latch is fully engaged. Grasp left control handle grip with enough pressure to depress built in safety switch. If constant pressure is not maintained on either handle grip when blade drive is engaged, engine will stop.

  • Page 16: Operation Instructions

    OPERATION INSTRUCTIONS The safe and successful operation of the Model ZTR 1001 will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of all controls and their functions.

  • Page 17: Testing Of Safety Interlock Systems

    OPERATOR PRESENCE switches which require constant pressure to allow the blade drive clutch switch to function. c. If any Safety Check fails, do not operate the mower until the system has been checked and repaired by an Authorized Dixon ZTR Dealer.
  • Page 18 OPERATION INSTRUCTIONS STARTING INSTRUCTIONS: 1. Grasp parking brake bail handle with one hand while releasing catch mechanism located mid-point between the control handles. 2. Move throttle control to choke position if engine is cold, full throttle if warm. 3. Insert ignition key and turn to start position.
  • Page 19 OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT: Mulching or recycling the grass clippings requires a totally different mowing approach than would be normal when side discharging or bagging the grass. There may be instances or conditions where it i s not possible to hide all of the recycled or mulched clippings.
  • Page 20 OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT: In order to achieve optimum performance when mowing with a grass catching attachment, please read and follow the tips listed below. 1. Set engine speed control to the wide open or full setting. 2.
  • Page 21 OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS: In order to achieve optimum performance when side discharging the grass clippings, please read and follow the tips listed below. Additionalinforrnation can be found in the troubleshooting guide. CAUTION Be sure that deflector is properly installed on the discharge chute. 1.

  • Page 22: Care And Maintenance

    CARE AND MAINTENANCE - MODEL ZTR 1001 This porti on of the Model ZTR 1001 owners manual deals with normal service items which can be performed by the owner. Please remember that if you are in doubt as to the correct service procedures to be followed, these and other service situations can be handled by a Dixon ZTR dealer who is familiar with the service of your mower.
  • Page 23 CARE AND MAINTENANCE - MODEL ZTR 1001 CUTTER BLADE MAINTENANCE: NOTE: Observe proper blade position prior to removal. 1. Safely raise front of mower. 2. Hold or block blade from turning. CAUTION Wear heavy, thick gloves when holding onto cutter blade, avoid the sharp edge of the blade.
  • Page 24 CARE AND MAINTENANCE - MODEL ZTR 1001 BELT TENSION 42" & 50" DECKS: ENGINE TO MOWER DECK BELT: No adjustment required. Correct belt tension is maintained through a fixed engine location and a spring loaded idler system. A pulsing movement of the belt idler will be observed both during engagement of the electric blade clutch and actual operation of the mower deck.
  • Page 25 CARE AND MAINTENANCE - MODEL ZTR 1001 BELT TENSION 36" DECK: ENGINE TO MOWER DECK BELT: Adjust idler shock mount per diagram. When fitted, the 36" mower deck belt tension is maintained through an adjustable idler and shock mount. To adjust belt tension, tighten hex nut until rubber shock mount is compressed to the dimension shown in the illustration below.
  • Page 26 CARE AND MAINTENANCE - MODEL ZTR 1001 DECK REMOVAL: 1. Place cut height lever in lowest cut position. 2. Loosen belt keepers on each side of engine pulley. 3. Remove deck drive belt from engine pulley. 4. Using a slight upward twisting motion, remove link from engagement handle.
  • Page 27 CARE AND MAINTENANCE - MODEL ZTR 1001 CAUTION HOT oil may cause burns. Allow engine to cool before draining oil. CHANGING THE ENGINE OIL: 1. The "snap lock" oil drain valve is located on the left side of the engine crankcase.
  • Page 28 CARE AND MAINTENANCE - MODEL ZTR 1001 DRIVE SYSTEM ADJUSTMENTS: Due to both the complex nature of the transmission and the number of special tools required for service, adjustments should be entrusted to your dealer. There are a number of simple owner service items which greatly influence the performance of the drive system.
  • Page 29 The serial number is located on frame at rear of engine, it will begin with DM. Refer to Warranty Registration Form (P/N 8871). See your Dixon dealer for replacement parts, warranty or service. ANIMALS IN YOUR AREA...

  • Page 30: Standard Service Parts List

    STANDARD SERVICE PARTS LIST MODEL ZTR 1001: BLADES: Lo-Lift: Hi-Lift: BELTS: Engine to Mower Deck: Engine to Transmission: Serpentine Belt: KOHLER AIR FILTER PART NUMBERS: Please refer to Kohler Engine Operators Manual for correct service intervals for engine oil changes and air filter maintenance.

  • Page 31: Troubleshooting

    Examination of one or more of the above will generally produce a quality cut. The Troubleshooting Chart suggests practices and adjustments that may be helpful in improving cut quality. Your Dixon ZTR dealer is also available to provide assistance to you. SITUATION Poor cut quality...
  • Page 32 TROUBLESHOOTING DRIVE SYSTEM: SITUATION CAUSES Mower pulls to one side or the other Operation of mower Poor driving performance REMEDY Drive adjustment Consult your dealer for repair Review operators section of owners manual Page 29...

  • Page 33: Troubleshooting

    TROUBLESHOOTING ELECTRICAL SYSTEM: SITUATION Starter will not turn engine over Starter will not turn engine over Battery discharge Poor connections on battery Battery water low Wrong battery installed in mower Battery discharge Battery discharge NOTE: Electrical system failures are generally simple in nature, always check the obvious first and then move onto the more complicated parts used.
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  • Page 40 OWNER INFORMATION DATE PURCHASED PURCHASED FROM MOWER SERIAL NUMBER DATE OIL CHANGED: MOWER MODEL NUMBER Name Address " DATE ENGINE TUNED: Dixon Industries, Inc. International, Inc. Company P.O. Box 1569 Coffeyville, KS 67337-0945 316-251-2000...
  • Page 41 The Engine Exhaust from this product contains chemicals known to the WARNING: State of California to cause cancer, birth defects or other reproductive harm. ® Dixon and ZTR are registered trademarks of Dixon Industries, Inc. Dixon Industries, Inc. International, Inc. Company P.O.Box 1569...

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