Dixon Speedztr 44/968999538, 36 968999539, 42/968999546, 44/968999547 Safety And Operating Manual
Dixon lawn mower operator's manual
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Also See for Speedztr 44/968999538, 36 968999539, 42/968999546, 44/968999547:
- Operator's manual (80 pages) ,
- Operator's manual (80 pages)
Related Manuals for Dixon Speedztr 44/968999538, 36 968999539, 42/968999546, 44/968999547
Summary of Contents for Dixon Speedztr 44/968999538, 36 968999539, 42/968999546, 44/968999547
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Page 1: Safety Instructions
SPEEDZTR Safety Instructions Operator’s Manual ™ Models ZTR ® ® 44/968999538 ® 36/968999539 ® 42/968999546 ® 44/968999547... - Page 2 IMPORTANT - READ CAREFULLY The Dixon ZTR mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you use the mower, read this Operator’s Manual carefully. It contains valuable information that is necessary for the safe operation of the machine.
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Page 3: Table Of Contents
TABLE OF CONTENTS SAFETY AND WARNINGS ... 4-13 General Operation ... 6-7 Slope Operation ... 8-9 Fire Hazards ... 11-11 Children, Bystanders And Pets ... 12 Service ... 13 WARRANTY ... 14 SPECIFICATIONS ... 15-18 CONTROLS ... 21-24 Control Levers ... 19 Park Brake ... -
Page 4: Safety And Warnings
WARNING Pictured below are the most common causes of injury to the operator or bystander. Please read and understand this manual to prevent injuries. Blade Contact Run Over SAFETY Riding lawn movers, if improperly operated, can cause serious injury or death. Tip Over Back Over... -
Page 5: Safety Alert Symbol
SAFETY Safety Alert Symbol When you see this symbol, BE ALERT to the potential for injury. Follow the recommended safety precautions and safe operating practices. DANGER (highlighted in red) indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. -
Page 6: General Operation
WARNING GENERAL OPERATION Read, understand, and follow all instructions in this manual and on the mower before starting. In this operator’s manual, left and right, backward and forward are used in relation to the machine’s normal driving direction. Only allow responsible adults, who are familiar with the instructions, to operate the mower. - Page 7 WARNING GENERAL OPERATION (continued) Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times. Disengage blade(s) when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard.
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Page 8: Slope Operation
All slopes require extra caution. If you feel unsure on any slope, do not mow it! Mow across the slope with your Dixon ZTR -- never up or down. This will decrease the risk of tip-over. Remove obstacles such as rocks, tree limbs, wires and other foreign objects that can be thrown by mower blades. - Page 9 WARNING SLOPE OPERATION (continued) DO NOT Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. Rapid uphill turns may cause tip-over. Do not mow near drop-offs, ditches, or embankments. Unstable ground may cause loss of control. Do not mow on wet grass.
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Page 10: Fire Hazards
WARNING FIRE HAZARDS Use extra care when handling gasoline and other fuels. They are flammable and vapors are explosive. Store all fuel in approved containers specifically designed for that purpose. Allow engine to cool before refueling. Never remove fuel cap or add fuel with engine running. - Page 11 WARNING FIRE HAZARDS (continued) To prevent fire or explosion, keep sparks and open flames away from battery. Keep electrical connections clean and tight. Inspect them often. Loose connections and corrosion increase fire risk. Before disconnecting the negative ground cable, make sure all switches are off.
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Page 12: Children, Bystanders And Pets
WARNING CHILDREN, BYSTANDERS AND PETS Tragic accidents can occur if the operator is not alert to the presence of children, bystanders and pets. Children are attracted to lawn mowers and the mowing activity. NEVER assume children, bystanders and pets will stay where they were last seen. Be alert to avoid accidents. -
Page 13: Service
WARNING SERVICE Never run a mower inside a closed area or without proper ventilation. Keep nuts and bolts tight, especially blade attachment bolts, and keep equipment in good condition. Never tamper with safety devices. Check their proper operation regularly. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. -
Page 14: Warranty
Third year - limited to 100% parts cost as shown in the current Dixon® Parts Price List and subject to the conditions and limitations as described herein. -
Page 15: Specifications
SPECIFICATIONS SpeedZTR™ 36 Model 968999539 1½" x 2" rectangle tubular side frame Chassis: Body parts are made of steel Body: 36" (91cm) 11 gauge fabricated construction with Mower Deck: reinforced ribs. Electric clutch Blade Drive: Each rear wheel is independently driven by a Transmission: Hydro Gear EZT hydrostatic drive with cooling fan. - Page 16 SPECIFICATIONS SpeedZTR™ 42 Model 968999546 Chassis: 1½" x 2" rectangle tubular side frame Body: Body parts are made of steel Mower Deck: 42" (91cm) 13 gauge stamped 2 blade deck Blade Drive: Electric clutch Transmission: Each rear wheel is independently driven by a Hydro Gear EZT hydrostatic drive with cooling fan.
- Page 17 SPECIFICATIONS SpeedZTR™ 44 Model 968999547 Chassis: Body: Mower Deck: Blade Drive: Transmission: Engine: Starting System: Tires: Capacities: Dimensions: Additional information may be provided elsewhere in this manual. SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE 1½" x 2" rectangle tubular side frame Body parts are made of steel 44"...
- Page 18 SPECIFICATIONS SpeedZTR™ 44 Model 968999538 Chassis: 1½" x 2" rectangle tubular side frame Body: Body parts are made of steel Mower Deck: 44" (112cm) 11 gauge fabricated construction with reinforced ribs. Blade Drive: Electric clutch Transmission: Each rear wheel is independently driven by a Hydro Gear EZT self contained hydrostatic drive Engine: 20 HP Kohler, single cylinder, overhead valve, air-...
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Page 19: Controls
CONTROL LEVERS For access to the seat, move control levers to neutral position and swing them outward. —Fig. 1— TO GO FORWARD • From neutral position, gently push control levers forward. • To increase speed, move levers further forward. TO GO BACKWARDS •... -
Page 20: Park Brake
PARK BRAKE The park brake is designed to hold the mower from moving and is not intended for use in stopping the mower while it is in motion. The engine will stop if the park brake is engaged while the control levers are in the drive position. CAUTION TO SET PARK BRAKE The hand operated park brake is located on the... -
Page 21: Blade Drive
BLADE DRIVE • Located on the operator’s right. • To engage the mower blade, pull the knob to the ON position. • To disengage mower blade, push the knob to OFF position. THROTTLE CONTROL LEVER • Located on control panel to operator’s right. -
Page 22: Cut Height Lift Lever
MOWER DECK CUT HEIGHT LIFT LEVER • Use right foot to operate deck foot pedal at right front foot area. • To raise mower deck, push forward with right foot on top portion of foot pedal. When desired deck height is reached, push with right foot on lower portion of foot pedal until bottom of the pedal engages in deck positioning notch. -
Page 23: Operation Instructions
OPERATION INSTRUCTIONS The safe and successful operation of the SpeedZTR will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone who does not have complete knowledge of all controls and their functions to operate the mower. -
Page 24: Starting
OPERATION INSTRUCTIONS WARNING STARTING INSTRUCTIONS 1. Park brake must be on, control levers in outward position and blade drive disengaged. 2. Position throttle to choke position if engine is cold. Full throttle if warm. 3. Insert ignition key and turn to START position. When engine starts, release ignition key. -
Page 25: Towing
OPERATION INSTRUCTIONS TOWING TRAILERS AND OTHER ATTACHMENTS Towing a trailer or other attachment that is too heavy could damage the drive or cause the mower to become unstable. Limit loads to 250 pounds (113 kg) or less with this mower. TO FREE WHEEL MACHINE (Unlock Transmission) Always turn off engine before... -
Page 26: Testing Of Safety Interlock Systems
ATTEMPT TO START. NOTE: If any safety check fails, do not operate the mower until the system has been checked and repaired by an authorized Dixon dealer. Failure to observe the following instructions could result in serious injury or death. - Page 27 Engine should stop! NOTE: If any safety check fails, do not operate the mower until the system has been checked and repaired by an authorized Dixon dealer. Failure to observe the following instructions could result in serious injury or death.
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Page 28: Mowing With A Mulching Attachment
OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT Mulching or recycling the grass clippings requires a totally different mowing approach than would be normal when side discharging or bagging the grass. There may be instances or conditions where it is not possible to hide all the recycled or mulched clippings. - Page 29 OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT (continued) 7. Keep the underside of the mower deck clean. Remove all grass and dirt buildup from the underside of the pan, the baffles and deflectors after each use. Never, under any circumstances, should you place hands or feet under the mower deck or in the chute while blades or impeller are still turning.
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Page 30: Mowing With Attachments
OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT In order to achieve optimum performance when mowing with a grass catching attachment, please read and follow the tips listed below. 1. Read and follow the installation instructions that are included with your grass catcher. 2. - Page 31 OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT (continued) 7. Maintain sharp blades throughout the cutting season. Some grass catching attachments require a “high-lift” blade. See your dealer for advice on the type of blade(s) needed for your mower. 8. Some mowing applications/use of grass catchers may require that an additional weight kit be fitted to the mower to counter the weight of grass in the bags.
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Page 32: Side Discharge
OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS In order to achieve optimum performance when side discharging the grass clippings, please read and follow the tips listed below. Additional information can be found in the Troubleshooting guide on Page 44-45. CAUTION 1. -
Page 33: Grass Height
OPERATION INSTRUCTIONS GRASS HEIGHT AND CUTTING SUGGESTIONS Do not attempt to cut grass when it is wet. If the grass is tall, place the mower deck cut height lever in the top or second notch. “Initially” overlap cutting swaths instead of a full swath with each pass. Some applications may require a second cutting. -
Page 34: Care And Maintenance
CARE AND MAINTENANCE WARNING Before performing any maintenance, turn off engine, Use extreme care when working on machinery. Do not wear loose fitting clothes, and observe all common safety practices with tools. MAINTENANCE SCHEDULE • Check deck drive belt ... after 20 hours b reak-in •... -
Page 35: Cutter Blades
CARE AND MAINTENANCE CAUTION CUTTER BLADE MAINTENANCE Check sharpness of mower blades after every 10 hours of operation. Observe proper blade position prior to removal. 1. Safely raise front of mower. 2. Hold or block blade from turning. 3. Loosen blade bolt and remove blade. -
Page 36: Engine
• Charge battery. NOTE: Your Dixon mower comes equipped with a quick disconnect harness for the optional Dixon Battery Manager. The Dixon Battery Manager maintains the proper charge levels during periods of inactivity and may prevent premature battery failures. -
Page 37: Tires
CARE AND MAINTENANCE TIRES Correct tire pressure is essential for efficient operation of the mower. Check tire pressure periodically. Inflate tires to the pressure listed below. Front tires Rear tires 36" Rear tires 42" Rear tires 44" Lug nuts or lug bolts should be checked regularly for tightness. LUBRICATION CHASSIS: LOCATIONS:... -
Page 38: Changing The Engine Oil
NOTE: Engine oil changes on the SpeedZTR™ will require replacement of the oil filter. These filters may be available from your authorized Dixon dealer. HOT oil may cause burns. Allow engine to cool before draining oil. -
Page 39: Belt Tension
CARE AND MAINTENANCE BELTS Check belts every 50 hours. Replace any belts showing signs of wear or cracking. BELT TENSION Transmission Drive Belt - P/N 539 120772 No adjustment necessary. Engine to Mower Deck Belt 36" P/N 539 117811 42" P/N 539 122734 44"... -
Page 40: Neutral Adjustment
CARE AND MAINTENANCE NEUTRAL ADJUSTMENT Drive machine until Hydrostatic Transmissions have warmed up. With engine running and the park brake off, swing the control levers outward. If machine starts to creep, follow the instructions below. 1. Stop the engine, engage park brake and raise rear of frame with jack or blocks so that rear tires do not contact the ground. -
Page 41: Deck Leveling
CARE AND MAINTENANCE MOWER DECK LEVELING PROCEDURE 1. Place mower on a smooth, level surface and rotate casters in the direction of forward travel. Tires should be inflated as follows. 2. Put the mower deck in the mid-range cut height position. 3. -
Page 42: Deck Removal
CARE AND MAINTENANCE DECK REMOVAL 1. Place cut height pedal in lowest cut position. 2. Remove deck drive belt from engine pulley. 3. Release spring from trailing rod (2 places). Remove hairpin cotter from the other end of trailing rods (2 places) and detach rods from deck. -
Page 43: Cleaning
SERIAL NUMBERS The serial number is located on frame at rear of engine. WARRANTY Refer to warranty information (page 15). PARTS/SERVICE See your authorized Dixon dealer for replacement parts, warranty or service. -
Page 44: Troubleshooting
STANDARD SERVICE PARTS LIST Blade * Hi-Lift Fusion Standard Lift Fusion P/N 539 115536 Standard Lift Hi-Lift Gator Fusion Gator Transmission Belt Blade * Hi Lift Fusion Hi-Lift - Transmission Belt Blade * Hi Lift Fusion - Super Hi-Lift Fusion - P/N 539 119798 Standard Lift Fusion - P/N 539 119860 Gator Fusion - Hi-Lift -... - Page 45 TROUBLESHOOTING 1. ENGINE WON’T TURN OVER Mower blades engaged - - - - - - - - - - - - - - - - - - - - disengage blades Park brake not on - - - - - - - - - - - - - - - - - - - - - - - - engage park brake Dead battery - - - - - - - - - - - - - - - - - - - - - - - - - - - charge or replace Solenoid - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer Ignition switch - - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer...
- Page 46 TROUBLESHOOTING 8. ENGINE STALLS WHEN BLADES ARE ENGAGED Operator not on seat - - - - - - - - - - - - - - - - - - - - - - - - - - - sit on seat Faulty interlock system - - - - - - - - - - - - - - - - - - - - - - consult dealer Faulty blade spindle bearing - - - - - - - - - - - - - - - - - - consult dealer Deck drive belt not properly routed - - - - - - - - - - - - - - - - - - - reroute...
- Page 47 Mower Model Number _____________________________ Mower Serial Number _____________________________ Purchased From ________________________________ DATE OIL CHANGED ____________________ ____________________ ____________________ ____________________ ____________________ ____________________ ____________________ Dixon ~401 North Commerce Street~Beatrice, NE~68310 ~402-223-1000~Fax 402-223-1053 Name ________________________________ Address ________________________________ DATE ENGINE TUNED _____________________ _____________________ _____________________ _____________________ _____________________...
- Page 48 WARNING DIXON 401 Commerce Street Beatrice, NE 68310 Dixon and ZTR® are registered trademarks of Dixon The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. SpeedZTR 36/42/44 Part No.