Dixon SPEEDZTR 30 Safety & Operation Manual

Dixon SPEEDZTR 30 Safety & Operation Manual

Dixon zero turn riding mower safety instructions & operator's manual
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SPEEDZTR
30
ZTR
®

Safety Instructions

&
Operator's Manual

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Table of Contents
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Summary of Contents for Dixon SPEEDZTR 30

  • Page 1: Safety Instructions

    SPEEDZTR ™ ® Safety Instructions & Operator’s Manual...
  • Page 2 IMPORTANT - READ CAREFULLY The Dixon® ZTR® mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower, read this Operator’s Manual carefully.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS SAFETY & WARNING...4-15 WARRANTY...16 SPECIFICATIONS...17 CONTROLS...18-20 OPERATION INSTRUCTIONS...21-31 CARE & MAINTENANCE...32-43 TROUBLESHOOTING...44-45 STANDARD SERVICE PARTS LIST...46 SpeedZTR™ 30 Part Number 16463-1005 Page...
  • Page 4: Safety & Warning

    SAFETY RIDING LAWN MOWERS, IF IMPROPERLY OPERATED CAN CAUSE SERIOUS INJURY OR DEATH Pictured below are the most common causes of injury to the operator or bystander. Please read and understand this manual to prevent injuries. Blade Contact Tip Over Run Over Back Over...
  • Page 5: Safety Alert Symbol

    SAFETY Safety Alert Symbol When you see this symbol, BE ALERT to the potential for injury. Follow the recommended safety precautions and safe operating practices. DANGER (highlighted in red) indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
  • Page 6: General Operation

    WARNING Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION: Read, understand, and follow all instructions in this manual and on the mower before starting. Only allow responsible adults, who are familiar with the instructions, to operate the mower.
  • Page 7 WARNING Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION (continued): Never leave a running mower unattended. Always turn off blades, set parking brake, stop engine and remove key before dismounting. Turn off blades when not mowing. Injury could occur from contact with moving parts.
  • Page 8 WARNING Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION (continued): Never dismount mower without applying parking brake or stopping engine. Protect your eyes. Always wear safety goggles or safety glasses with side shields when operating mower. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower- related injuries.
  • Page 9: Slope Operation

    Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in All slopes require extra caution. If you feel uneasy Mow across the slope with your Dixon® ZTR® -- never up or down. This will decrease the risk of tip-over.
  • Page 10 WARNING Failure to observe the following safety instructions could result in serious injury or death. SLOPE OPERATION (continued): DO (continued): Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. Use extreme caution when operating the mower with attachments to prevent tip-over or roll-over.
  • Page 11 WARNING Failure to observe the following safety instructions could result in serious injury or death. SLOPE OPERATION (continued): DO NOT Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. Rapid uphill turns may cause tip-over. Do not mow near drop-offs, ditches, or embank- ments.
  • Page 12: Fire Hazards

    WARNING Failure to observe the following safety instructions could result in serious injury or death. FIRE HAZARDS: Use extra care when handling gasoline and other fuels. They are flammable and vapors are explosive. Store all fuel in approved containers specifically designed for that purpose.
  • Page 13 Failure to observe the following safety instructions could result in serious injury or death. FIRE HAZARDS (continued): To prevent fire or explosion, keep sparks and open flames away from battery. Keep electrical connections clean and tight. Inspect them often. Loose connections and corrosion increase fire risk. Before disconnecting the negative ground cable, make sure all switches are off.
  • Page 14 WARNING Failure to observe the following safety instructions could result in serious injury or death. CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen.
  • Page 15 WARNING Failure to observe the following safety instructions could result in serious injury or death. SERVICE: Never run a mower inside a closed area or without proper ventilation. Keep nuts and bolts tight, especially blade attachment bolts, and keep equipment in good condition. Never tamper with safety devices.
  • Page 16: Warranty

    Third year - limited to 100% parts cost as shown in the current Dixon® Parts Price List and subject to the conditions and limitations as described herein.
  • Page 17: Specifications

    Chassis: 11 gauge welded channel frame Body: Body parts are made of rotational molded polyethylene. Mower Deck: 11 gauge stamped steel construction. Single 30” cut blade. Cut height approximately 1-1/2” - 4” via 7- position lift handle. Blade Drive: Mechanical; hand lever engagement. Transmission: Each rear wheel is independently driven by a Hydro Gear EZT self contained hydrostatic drive.
  • Page 18: Controls

    CONTROL LEVERS Note: For access to the seat, move control levers to neutral position and swing them outward. TO GO FORWARD •From neutral position, gently push control levers for- ward. •To increase speed, move levers further forward. TO GO BACKWARDS •From neutral position, gently pull control levers toward you.
  • Page 19: Parking Brake

    PARKING BRAKE: The parking brake is designed to hold the mower from moving and is not intended for use in stopping the mower while it is in motion. The engine will stop if the parking brake is engaged while the control levers are in the drive position.
  • Page 20: Controls

    BLADE DRIVE: •Located on the operator’s left. •To engage the mower blade, turn lever on floor slowly to the ON position. •To disengage mower blade, turn the lever to the OFF position. THROTTLE CONTROL LEVER: •Located on control panel to operator’s right.
  • Page 21: Operation Instructions

    OPERATION INSTRUCTIONS The safe and successful operation of the SpeedZTR™ will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of all controls and their functions.
  • Page 22: Starting Instructions

    OPERATION INSTRUCTIONS CAUTION STARTING INSTRUCTIONS: 1. Parking brake must be on, control levers in outward position and blade drive disengaged. 2. Position throttle to choke position if engine is cold. Full throttle if warm. 3. Insert ignition key and turn to “start” position. When engine starts, release ignition key.
  • Page 23: Unlock Transmission

    OPERATION INSTRUCTIONS TOWING TRAILERS AND OTHER ATTACHMENTS: Towing a trailer or other attachment that is too heavy could damage the drive or cause the mower to become unstable. Limit loads to 150 pounds or less with this mower. TO FREE WHEEL MACHINE (Unlock Transmission): Always turn off engine before engaging or disengaging the hydro release (free wheel) lever.
  • Page 24 Turn ignition switch to START. Engine should not turn over or attempt to start. NOTE: If any safety check fails, do not operate the mower until the system has been checked and repaired by an Authorized Dixon® Dealer. of each mowing day.
  • Page 25 Engage blade drive. d) Raise slightly off seat. NOTE: If any safety check fails, do not operate the mower until the system has been checked and repaired by an Authorized Dixon® Dealer. of each mowing day. ENGINE SHOULD STOP!
  • Page 26: Mowing With A Mulching Attachment

    OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT: Mulching or recycling the grass clippings requires a totally different mowing approach than would be normal when side discharging or bagging the grass. There may be instances or conditions where it is not possible to hide all the recycled or mulched clippings.
  • Page 27 OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT (continued): 7. Keep the underside of the mower deck clean. Remove all grass and dirt build-up from the underside of the pan, the baffles and deflectors after each use. Never, under any circumstances, should you place hands or feet under the mower deck or in the chute while blades or impeller are still turning.
  • Page 28 OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT: In order to achieve optimum performance when mowing with a grass catching attachment, please read and follow the tips listed below. Read and follow the installation instructions that are included with your grass catcher. Set engine speed control to the wide open or full setting.
  • Page 29: Mowing With A Grass Catcher Attachment

    OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT (continued): Maintain sharp blades throughout the cutting season. Some grass catching attachments require a “high-lift” blade. See your dealer for advice on the type of blade(s) needed for your mower. Some mowing applications/use of grass catchers may require that an additional weight kit be fitted to the mower to counter the weight of grass in the bags.
  • Page 30 OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS: In order to achieve optimum performance when side discharging the grass clippings, please read and follow the tips listed below. Additional information can be found in the Troubleshooting guide. CAUTION 1. Set engine speed control to the wide open or full setting.
  • Page 31 OPERATION INSTRUCTIONS GRASS HEIGHT & CUTTING SUGGESTIONS: Do not attempt to cut grass when it is wet. If the grass is tall, place the mower deck cut height lever in the top or second notch. “Initially” overlap cutting swaths instead of a full swath with each pass. Some applications may require a second cutting.
  • Page 32: Care & Maintenance

    CARE AND MAINTENANCE Failure to observe the following instructions may result in personal injury. Before performing any maintenance, turn off engine, Use extreme care when working on machinery. Do not wear watch or jewelry. Do not wear loose fitting clothes, and observe all common safety practices with tools.
  • Page 33: Cutter Blade Maintenance

    CARE AND MAINTENANCE CUTTER BLADE MAINTENANCE: CAUTION Stop engine and remove ignition key Check sharpness of mower blades after every 10 hours of operation. Observe proper blade position prior to removal. 1. Safely raise front of mower. 2. Hold or block blade from turning.
  • Page 34: Care And Maintenance

    •Charge battery. Note: Your Dixon® mower comes equipped with a quick disconnect harness for the optional Dixon® Battery Manager. The Dixon® Battery Manager maintains the proper charge levels during periods of inactivity and may prevent premature battery failures.
  • Page 35: Tires/Lubrication

    CARE AND MAINTENANCE TIRES: Correct tire pressure is essential for efficient operation of the mower. Check tire pressure periodically. Inflate tires to the pressure listed below. Front tires Rear tires 42” Lug nuts or lug bolts should be checked regularly for tightness. LUBRICATION: CHASSIS: LOCATIONS:...
  • Page 36: Changing The Engine Oil

    CARE AND MAINTENANCE CAUTION CHANGING THE ENGINE OIL: 1. The “Dapco” oil drain valve is located on the left side of the engine crankcase. 2. Place a suitable container under the drain valve hose. 3. To drain, turn hex head valve stem counter-clockwise with a 10mm wrench or socket.
  • Page 37: Oil Fill

    NOTE: Engine oil changes on the SpeedZTR™ will require replacement of the oil filter. These filters may be available from your local Dixon® Dealer. PLEASE DISPOSE OF USED OILS AT PROPER COLLECTION CENTERS. HOT oil may cause burns. Allow engine to cool before draining oil.
  • Page 38: Belt Tension

    CARE AND MAINTENANCE BELTS: Check belts every 50 hours. Replace any belts found to be in poor condition. BELT TENSION: Transmission Drive Belt - P/N 16198 Engine to Mower Deck Belt-P/N 16328 Engagement of the blade clutch may produce a sharp high pitched chirp or squeal as the belt tension loading is absorbed by the idler system.
  • Page 39: Neutral Adjustment

    CARE AND MAINTENANCE NEUTRAL ADJUSTMENT DRIVE MACHINE UNTIL HYDROSTATIC TRANSMISSIONS HAVE WARMED UP. WITH ENGINE RUNNING AND THE PARKING BRAKE OFF, SWING THE CONTROL LEVERS OUTWARD. IF MACHINE STARTS TO CREEP, FOLLOW THE INSTRUCTIONS BELOW. 1. Stop the engine, engage parking brake and raise rear of frame with jack or blocks so that rear tires do not contact the ground.
  • Page 40 CARE AND MAINTENANCE Illustration A Illustration B...
  • Page 41: Mower Deck Leveling Procedure

    CARE AND MAINTENANCE MOWER DECK LEVELING PROCEDURE: 1. Place mower on a smooth, level surface and check tire pressures to insure correct stance. Tires should be inflated as follows. 2. Turn blade so tips align with the deck in a side to side manner.
  • Page 42: Deck Removal

    CARE AND MAINTENANCE DECK REMOVAL: 1. Place cut height lever in lowest cut position. 2. Loosen belt keepers. 3. Remove deck drive belt from engine pulley. 4. Using a slight upward twisting motion, remove link from engagement handle. 5. Turn handle fully to the left until handle clears stop on mower deck pan.
  • Page 43: Care & Maintenance

    SERIAL NUMBERS: The serial number is located on frame at rear of engine. WARRANTY: Refer to warranty information (page 16). PARTS/SERVICE: See your Dixon® dealer for replacement parts, warranty or service.
  • Page 44: Troubleshooting

    TROUBLESHOOTING 1. ENGINE WON’T TURN OVER Mower blades engaged- - - - - - - - - - - - - - - - - - - disengage blades Parking brake not on- - - - - - - - - - - - - - - - - - engage parking brake Dead battery- - - - - - - - - - - - - - - - - - - - - - - - - - charge or replace Solenoid- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer Ignition switch- - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer...
  • Page 45: Troubleshooting

    TROUBLESHOOTING 6. ENGINE RUNS BUT MOWER WON’T MOVE FORWARD Drive belt broken or slipping- - - - - - - - - - - - - - - - replace drive belt Transmission oil low- - - - - - - - - - - - - - - - - - - - - - - - - - - - add oil Damaged transmission- - - - - - - - - - - - - - - - - - - - - -consult dealer Transmission by-pass may be engaged- - - -disengage (see page 23)
  • Page 46: Standard Service Parts List

    STANDARD SERVICE PARTS LIST BLADES *Hi-Lift (standard) - P/N 13928 Standard Lift - P/N 13927 Gator - P/N 13929 *Factory installed BELTS Engine to Mower Deck - P/N 16328 Engine to Transmission - P/N 16198 ENGINE AIR AND OIL FILTERS Refer to Engine Operator’s Manual for correct service intervals for engine oil changes and air filter maintenance.
  • Page 47 OWNER’S INFORMATION Date of Purchase Mower Model Number Mower Serial Number Purchased From DATE OIL CHANGED Dixon Industries, Inc.~P.O. Box 1569~Coffeyville, Ks~620-251-2000~Fax 620-251-4117 Name Address DATE ENGINE TUNED...
  • Page 48 Dixon® and ZTR® are registered trademarks of WARNING: DIXON INDUSTRIES, INC. P.O. Box 1569 Coffeyville, Ks 67337-0945 620-251-2000 Dixon Industries, Inc. The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

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