Contents ...3 Introduction ...5 Congratulations ...5 General ...5 Driving and Transport on Public Roads ...5 Towing ...5 Operating ...5 Good Service ...6 Manufacturing Number ...6 Symbols and Decals...7 Safety Instructions ...9 General Operation ...9 Personal Safety Equipment ...11 Slope Operation ...11 Children ...12 Maintenance ...13 Transport ...16...
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WARNING! Failure to follow cautious operating practices can result in serious injury to the operator or other persons. The owner must understand these instructions, and must allow only trained persons who understand these instructions to operate the mower. Each person operating the mower must be of sound mind and body and must not be under the infl...
INTRODUCTION Congratulations Thank you for purchasing a Dixon ride-on mower. This machine is built for superior effi ciency to rapidly mow primarily large areas. A control panel easily accessible to the operator and a hydrostatic transmission regulated by steering controls both contribute to the machine’s performance.
Good Service Dixon’s products are sold all over the world and only in specialized retail stores with complete service. This ensures that you as a customer receive only the best support and service. Before the product is delivered, the machine has, for example, been inspected and adjusted by your retailer. See the certifi cate in the Service Journal in this operator’s manual.
These symbols are found on the machine and in the operator’s manual. Study them carefully so that you know what they mean. WARNING! Xxxx xxxxxx xxxxx xxxx xxxxxxxxx xxxxxx xxxxxxxxx. xx xxxxxxxx xxxx xxxxxx. Used in this publication to notify the reader of a risk of personal injury or death, particularly if the reader should neglect to follow instructions given in the manual.
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SYMBOLS AND DECALS Read Shut off engine and Keep a safe Use on slopes No passengers Operator’s remove key before distance from no greater Manual performing any the machine than 10° maintenance or repair work Whole body Severing of fi ngers Do not open or Careful backing up, Careful going...
Safety Instructions These instructions are for your safety. Read them carefully. WARNING! This symbol means that important safety instructions need to be emphasized. It concerns your safety. IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
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• Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard. • Operate machine only in daylight or good artifi...
Personal Safety Equipment WARNING! When using the machine, approved personal protective equipment (shown in illustrations) shall be used. Personal protective equipment cannot eliminate the risk of injury but it will reduce the degree of injury if an accident does happen. Ask your retailer for help in choosing the right equipment.
• Do not try to stabilize the machine by putting your foot on the ground. • Do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in.
Maintenance WARNING! The engine must not be started when the driver’s fl oor plate or any protective plate for the mower deck’s drive belt is removed. Safe Handling of Gasoline To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely fl...
• If leaks arise in fuel system, engine must not be started until problem has been resolved. • Check the fuel level before each use and leave space for the fuel to expand, because the heat from the engine and the sun may otherwise cause the fuel to expand and overfl...
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• Be careful when servicing the battery. Explosive gases form in the battery. Never perform maintenance on the battery when smoking or near open fl ames or sparks. • The battery can explode and cause serious injury/damage. • Ensure that nuts and bolts, especially the fastening bolts for the blade attachments, are properly tightened, torqued and that the equipment is in good condition.
• The machine is tested and approved only with the equipment originally provided or recommended by the manufacturer. Only use approved repair parts for the machine. • The blades are sharp and can cause cuts and gashes. Wrap the blades or use protective gloves when handling them.
(if any). If a spark arrester is used, it should be maintained in effective working order by the operator. A spark arrester for the muffl er is available through your authorized Dixon dealer. SAFETY...
Controls This operator’s manual describes the Dixon Zero Turn Rider. The rider is fi tted with a Kohler four-stroke overhead valve engine developing 27 - 30 horse power. Transmission from the engine is made via two belt- driven hydraulic pumps, which in turn drive a hydraulic motor for each drive wheel.
Recommended air pressure is 15 psi. (1 bar) Tracking must be checked on a fl at and level concrete or blacktop surface. If the unit still does not track straight contact your Dixon workshop for adjustments. CONTROLS...
2. Hour Meter The hour meter displays the total operating time. It will fl ash CHG OIL (Change Oil) at 50 hour intervals. The fl ash duration is one hour before and one hour after the interval. The CHG OIL icon will come on and shut off automatically.
5. Ignition Switch The ignition key is placed on the control panel and is used to start and stop the engine. 6. Fuses The fuses are located in a holder at the right hand side of the battery compartment. They are fl at pin fuses of the same type used in automobiles.
7. Refueling Read the safety instructions before refueling. The machine has two fuel tank, just behind the seat. The tanks take 5.7 gallons (22 liters) each. Make sure the fuel caps are properly tightened and the cap gasket is not damaged. The engine will run on a minimum of 85-octane unleaded gasoline (no oil mix).
8. Fuel Shut Off Valve The fuel shut off valve is located at the right rear of the seat. The valve has three positions; right tank, left tank and center is the off position. 9. Seat Adjustment Lever The seat can be adjusted lengthways. When making adjustments, the lever under the front edge of the seat is moved to the left (as seen by the driver in the seat), after which the seat can be moved backward or...
11. Throttle Control The throttle control regulates the engine speed and thereby the rate of rotation of the blades, assuming the blade switch is pulled out, see Engaging the Mower Deck. In order to increase or decrease the engine speed, the control is moved forward or back respectively.
Pump release valves IMPORTANT INFORMATION Only rotate valve ¼ - ½ turn to release system. Tighten the valve moderately. Do not overtighten the valve when closing. That can damage the valve seat. Pump release valves are located at the pumps. They are used to release the system so the machine may be moved by hand when not running.
Operation Read “Safety Instructions” section and following pages, if you are unfamiliar with the machine. Training Zero turn mowers are far more maneuverable than typical riding mowers due to their unique steering capabilities. We suggest that this section be reviewed in its entirety prior to attempting to move the mower under its own power.
Roll bar and safety belt Operate the unit with the roll bar in the raised and locked position and use the seat belt. There is no rollover protection when the roll bar is down. If it is necessary to lower roll bar, do not wear the seat belt. Raise the roll bar as soon as clearance permits.
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4. Disengage the mower blades by depressing the blade switch. 5. Move the steering controls outward to the locked (outer) neutral position. Move the throttle to the middle position. English OPERATION Depress the control for disengaging the mower deck Steering controls in the outward, locked neutral position Set the throttle 8050-151 8011-526...
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7. If the engine is cold, the choke control should be pushed to its extents. 8. Open the fuel valve for the selected fuel tank. 9. Press in and turn the ignition key to the start position. Set the choke control Open the fuel valve STOP Turn to the start position...
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10. When the engine starts, immediately release the ignition key back to the run position. IMPORTANT INFORMATION Do not run the starter for more than 5 seconds each time. If the engine does not start, wait about 10 seconds before retrying.
To start an engine with a weak battery WARNING! Lead-acid batteries generate explosive gases. Keep sparks, fl ame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged.
Running 1. Release the parking brake by moving the lever downward. Your mower is equipped with an operator presence system. When the engine is running, any attempt by the operator to leave the seat without fi rst setting the parking brake will shut off the engine.
Operating on hills Read the Safety Instructions “Driving on Slopes” in the “Safety Instructions”. WARNING! Do not drive up or down hills with slopes greater than 10 degrees. Do not drive across slopes. • The slowest speed possible should be used before starting up or down hills.
Mowing Tips • Observe and fl ag rocks and other fi xed objects to avoid collisions. • Begin with a high cutting height and reduce it until the desired mowing result is attained. The average lawn should be cut to 2½” (64 mm) during the cool season and over 3”...
Stopping the Engine Allow the engine to idle a minute in order to attain normal operating temperature before stopping it, if it has been worked hard. Avoid idling the engine for longer periods, as there is a risk of the spark plugs fouling.
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In order for the machine to be moved with the engine turned off, the vent screws on both hydraulic pumps must be opened turn.Open both vent screws to move mower by hand. WARNING! No adjustments or maintenance to be carried out unless: ♦...
Maintenance Maintenance Schedule The following is a list of maintenance procedures that must be performed on the machine. For those points not described in this manual, visit an authorized service workshop. An annual service carried out by an authorized service workshop is recommended to maintain your machine in the best possible condition and to ensure safe operation.
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Maintenance Check/adjust throttle and choke cables Check the condition of belts, belt pulleys, etc. Change the engine oil Replace the engine oil fi lter Clean/replace the spark plugs Replace the fuel fi lter Replace the air fi lter (paper fi lter) Check the caster wheels (every 200 hours) Clean the cooling fi...
Battery Your mower is equipped with a maintenance free battery and does not need servicing. However, periodic charging of the battery with an automotive type battery charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. •...
Ignition System The engine is equipped with an electronic ignition system. Only the spark plugs require maintenance. For recommended spark plugs, see Technical Data. 1. Remove the ignition cable boot and clean around the spark plug. 2. Remove the spark plug with a spark plug socket wrench.
Checking the Engine’s Cooling Air Intake Check that the engine’s cooling air intake is free from leaves, grass, and dirt. If the cooling air intake is clogged, engine cooling deteriorates, which can lead to engine damage. The cooling air intakes rotates when the engine is running.
Checking the Engine’s Cooling Air Intake Check that the engine’s cooling air intake is free from leaves, grass, and dirt. If the cooling air intake is clogged, engine cooling deteriorates, which can lead to engine damage. Checking and Adjusting the Throttle Cable On Kohler engine the cables are mounted under the air fi...
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Replacing the Air Filter - Kohler Engine These engines are equipped with a replaceable, high density paper air cleaner element. Some engines are also equipped with an oiled, foam precleaner which surrounds the paper element. Two different capacity air cleaner systems are available. Check the air cleaner daily or before starting the engine.
Air Filter Maintenance If the engine seems weak or runs unevenly, the air fi lter may be clogged. If running with a dirty air fi lter, the spark plugs can become fouled. For this reason, it is important to replace the air fi lter regularly (see the heading Maintenance Schedule for the proper service interval).
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Filter replacement 1. Remove the end cover. 2. Remove the main fi lter (outer fi lter) by pulling it out by hand. 3. Remove the inner fi lter by pulling it out by hand. 4. Clean inside of the fi lter housing. Wipe dry only.
Replacing the Fuel Filter Replace the line-mounted fuel fi lter every 100 hours (once per season) or more regularly if it is clogged. Replace the fi lter as follows: 1. Move the hose clamps away from the fi lter. Use fl...
Visually check that no damage is found on the lever, links, or switch belonging to the parking brake. Perform a standstill test and check that there is suffi cient braking action. To adjust the parking brake, contact the Dixon service workshop. WARNING! Faulty adjustment result in reduced braking ability and can cause an accident.
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Deck belt installation NOTE: For ease in installing the deck belt, refer to the routing decal on the front edge of the deck. • Wrap the deck belt around the electric clutch that is located on the engine shaft. • Push the rest of the belt through the IZT (Integrated Zeroturn Transaxle) support and up onto the deck.
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MAINTENANCE Pump belt Check belt every 100 hours for excessive wear. To replace belt. Relieve tension on the deck belt and remove deck belt from clutch. See “ Deck belt” section. Loosen bolt on the clutch tie down and rotate out of the way.
Checking the Blades In order to attain the best mowing effect, it is important that the blades are well sharpened and not damaged. WARNING! Blades are sharp. Protect your hands with gloves and/or wrap blades with a heavy cloth when handling.
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Install and tighten blade bolt securely. • Torque blade bolt to 45-55 ft/lbs (60-75 Nm). IMPORTANT INFORMATION Special blade bolt is heat treated. Replace with a Dixon bolt if required. Do not use lower grade hardware than specifi ed. MAINTENANCE 1. Blade 2.
Adjusting the Mower Deck WARNING! Before performing any service or adjustment checklist: 1. Engage the parking brake. 2. Place the Blade switch in the disengaged position. 3. Turn ignition switch to “OFF” position and remove the key. 4. Make sure the blades and all moving parts have completely stopped. 5.
To adjust anti-scalp rollers Anti-scalp rollers are properly adjusted when they are just slightly off of the ground when the deck is at the desired cutting height in the operating position. Anti- scalp rollers then keep the deck in the proper position to help prevent scalping in most terrain conditions.
Cleaning and Washing Regular cleaning and washing, especially under the mower deck, will increase the machine’s life-span. Make it a habit to clean the machine directly after use (after it is cooled), before the dirt sticks. Do not spray water on the top of the mower deck. Use compressed air to clean the top side of mower deck.
Lubrication Lubrication Schedule 12/12 Every year Lubricate with grease gun 1/52 Every Week 1/365 Every day *Change hydraulic (transmission) fi lters. General Remove the ignition key to prevent unintentional movements during lubrication. When lubricating with an oil can, it must be fi lled with engine oil. When lubricating with grease, unless otherwise stated, use a high grade molybdenum disulphide grease.
Lubricating the Cables If possible, grease both ends of the cables and move the controls to end stop positions when lubricating. Refi t the rubber covers on the cables after lubrication. Cables with sheaths will bind if they are not lubricated regularly. If a cable binds, it can disrupt operation.
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3. Engine Oil, Kohler Engine Changing the Engine Oil Change oil after every 100 hours of operation (more frequently under severe conditions). Refi ll with service class SG, SH, SJ or higher oil as specifi ed in the Viscosity Grades table. Change the oil while the engine is still warm.
Checking the Oil Level The importance of checking and maintaining the proper oil level in the crankcase cannot be overemphasized. Check oil before each use as follows: 1. Make sure the engine is stopped, level, and cool so the oil has had time to drain into the oil pan.
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Oil Recommendations Using the proper type and weight of oil in the crankcase is extremely important. So is checking oil daily and changing oil regularly. Failure to use the correct oil, or using dirty oil, causes premature engine wear and failure. Oil Type Use high quality detergent oil of API (American Petroleum Institute) service class SG, SH, SJ...
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4. Throttle and Choke Cables, Lever Bearings Lubricate the cable ends by the carburetor with the oil can. Move the controls to the end points and lubricate again. The throttle cable is also lubricated by the control when the control console is removed. On Kohler engine the cables are placed under the air fi...
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9. Belt Adjuster, Mower Deck Remove the foot plate (two screws) and lubricate with a grease gun, one zerk, until grease is forced out. Use only good quality molybdenum disulphide grease. Grease from well-known brand names (petrochemical companies, etc.) usually maintains a good quality. IMPORTANT INFORMATION Use minimal lubrication and remove excess lubricant so that it does not come...
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12. Changing the Oil Filter 1. Drain the engine oil in accordance with the work description under the heading Engine Oil/Change Engine Oil. 2. Remove the oil fi lter. If necessary, use a fi lter remover. 3. Wipe new, clean engine oil onto the seal for the new fi...
TROUBLE SHOOTING GUIDE Trouble Shooting Guide Problem The engine will not start. The starter does not turn the engine over. The engine runs rough. Cause • The blade switch is engaged. • The steering controls are not locked in the neutral position.
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TROUBLE SHOOTING GUIDE The engine seems weak. The engine overheats. Battery not charging. The machine moves slowly, unevenly, or not at all. Mower deck not engaging. Transaxle leaks oil. English • Clogged air fi lter. • Defective spark plugs. • Carburetor incorrectly adjusted.
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TROUBLE SHOOTING GUIDE Uneven mowing results. The machine vibrates. • Different air pressure in the tires on the left and right sides. • Bent blades. • The suspension for the mower deck is uneven. • The chain fi xture has come loose. •...
Service When ordering spare parts, please specify the purchase year, model, type, and serial number. Always use genuine Dixon spare parts. An annual check-up at an authorized service workshop is a good way to ensure that your machine performs its...
Technical Data Engine Manufacturer Type Power Lubrication Oil capacity excl fi lter Oil capacity incl fi lter Engine oil, Synthetic Engine oil, Mineral Class Fuel Fuel tank capacity Spark plugs/gap Cooling Air fi lter Alternator Starter Transmission Transmission Speed and direction controls Speed forward Speed reverse Brakes...
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Equipment Cutting width Cutting height Uncut circle Number of blades Blade length Nose rollers Seat Hinged armrests Hour meter Blade engagement Deck construction Productivity Productivity Overall dimensions Weight Base machine length Base machine width Base machine height Overall width, chute up Overall width, chute down TECHNICAL DATA Grizzly / 968999588...
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Technical Data Engine Manufacturer Type Power Lubrication Oil capacity excl fi lter Oil capacity incl fi lter Engine oil, Synthetic Engine oil, Mineral Class Fuel Fuel tank capacity Spark plugs/gap Cooling Air fi lter Alternator Starter Transmission Transmission Speed and direction controls Speed forward Speed reverse Brakes...
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Equipment Cutting width Cutting height Uncut circle Number of blades Blade length Nose rollers Michigan Seat Hinged armrests Hour meter Blade engagement Deck construction Productivity Productivity Overall dimensions Weight Base machine length Base machine width Base machine height Overall width, chute up Overall width, chute down TECHNICAL DATA Grizzly / 968999592...
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Technical Data Engine Manufacturer Type Power Lubrication Oil capacity excl fi lter Oil capacity incl fi lter Engine oil, Synthetic Engine oil, Mineral Class Fuel Fuel tank capacity Spark plugs/gap Cooling Air fi lter Alternator Starter Transmission Transmission Speed and direction controls Speed forward Speed reverse Brakes...
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Equipment Cutting width Cutting height Uncut circle Number of blades Blade length Nose rollers Michigan Seat Hinged armrests Hour meter Blade engagement Deck construction Productivity Productivity Overall dimensions Weight Base machine length Base machine width Base machine height Overall width, chute up Overall width, chute down TECHNICAL DATA Grizzly / 968999628...
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Technical Data Engine Manufacturer Type Power Lubrication Oil capacity excl fi lter Oil capacity incl fi lter Engine oil, Synthetic Engine oil, Mineral Class Fuel Fuel tank capacity Spark plugs/gap Cooling Air fi lter Alternator Starter Transmission Transmission Speed and direction controls Speed forward Speed reverse Brakes...
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Equipment Cutting width Cutting height Uncut circle Number of blades Blade length Nose rollers Michigan Seat Hinged armrests Hour meter Blade engagement Deck construction Productivity Productivity Overall dimensions Weight Base machine length Base machine width Base machine height Overall width, chute up Overall width, chute down TECHNICAL DATA Grizzly / 968999627...
Accessories BioClip attachment (Mulch kit) Collection system Torque Specifi cations ·Engine crankshaft bolt ·Deck pulley bolts ·Lug nuts ·Blade bolt ·Standard ¼" fasteners ·Standard " fasteners ·Standard " fasteners ·Standard " fasteners ·Standard ½" fasteners When this product is worn out and no longer used, it should be returned to the reseller or other party for recycling. In order to implement improvements, specifi...
CONFORMITY CERTIFICATES Conformity Certifi cates USA requirements Labels are placed on the engine and/or in the engine compartment stating that the machine will fulfi ll the requirements. This is also applicable to special requirements for any of the states, (California emission rules etc.). Do not remove any of these labels.
Service Journal Action Delivery Service 1. Charge the battery. 2. Adjust the tire pressure of all wheels to 15 PSI (1 bar). 3. Mount the steering controls in the normal position. 4. Connect the contact box to the cable for the seat’s safety switch.
SERVICE JOURNAL Action Date, mtr reading, stamp, sign 25-Hour Service 1. Check the fuel pump’s air fi lter. 2. Sharpen/Replace mower blades if required. 3. Check the tire pressures. 4. Check battery with cables. 5. Lubricate according to lubrication chart. 6.
Action 100-Hour Service 1. Perform the 25-hour service. 2. Perform the 50-hour service. 3. Change the engine oil fi lter. 4. Clean/replace the spark plugs. 5. Replace the fuel fi lter. 6. Clean the cooling fi ns on the engine and transmission. Check V-belts.
SERVICE JOURNAL Action Date, mtr reading, stamp, sign 300-Hour Service 1. Inspect the machine. Come to agreement with the customer as to which additional work is to be carried out. 2. Perform the 25-hour service. 3. Perform the 50-hour service. 4.
SERVICE JOURNAL Action Date, mtr reading, stamp, sign At Least Once Each Year 1. Clean the engine’s cooling air intake (25 hours). 2. Replace the air cleaner’s pre-fi lter (foam) (300 hours). 3. Replace the air fi lter’s paper cartridge. 4.
First two years - 100% parts and labor subject to the conditions and limitations described herein with the exception of non-covered items specifi ed below. b. Third year - limited to 100% parts cost as shown in the current Dixon® Parts Price List and subject to the conditions and limitations as described herein.
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