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MQ Multiquip Mikasa MT-62HS Operation And Parts Manual

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PARTS AND OPERATION MANUAL
OPERATION AND PARTS MANUAL
Tamping Rammer
Model
MT-62HS
Revision #2 (12/15/03)
MULTIQUIP INC. . . . .
18910 WILMINGTON AVE.
CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700
800-421-1244
FAX: 310-537-3927
E-mail:mq@multiquip.com
Atlanta • Boise • Dallas • Houston • Newark
Montreal, Canada • Manchester, UK
Rio De Janiero, Brazil • Guadalajara, Mexico
PARTS DEPARTMENT:
800-427-1244
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:
800-478-1244
FAX: 310-631-5032
•
www:multiquip.com

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Summary of Contents for MQ Multiquip Mikasa MT-62HS

  • Page 1 PARTS AND OPERATION MANUAL OPERATION AND PARTS MANUAL Tamping Rammer Model MT-62HS Revision #2 (12/15/03) MULTIQUIP INC..PARTS DEPARTMENT: 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 SERVICE DEPARTMENT/TECHNICAL ASSISTANCE: 310-537-3700 800-421-1244 800-478-1244 FAX: 310-537-3927 FAX: 310-631-5032 •...
  • Page 2 PAGE 2 — MT-62HS — PARTS & OPERATION MANUAL — REV. #2 (12/15/03)
  • Page 3 HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MULTIQUIP’S MAIN PHONE NUMBERS 800-421-1244 FAX: 310-537-3927 310-537-3700 PARTS DEPARTMENT 800-427-1244 FAX: 800-672-7877 310-537-3700 FAX: 310-637-3284 MAYCO PARTS 800-306-2926 FAX: 800-672-7877 310-537-3700 FAX: 310-637-3284 SERVICE DEPARTMENT 800-478-1244 FAX: 310-537-4259 310-537-3700...
  • Page 4 TABLE OF CONTENTS MT-62HS Tamping ROBIN EC-08HS ENGINE Rammer Crankcase and Cylinder Assembly ....44-45 Crankshaft and Piston Assembly ...... 46-47 Here's How To Get Help ..........3 Governor Assembly .......... 48-49 Table Of Contents .............4 Muffler Assembly ..........50-51 Parts Ordering Procedures ........5 Carburetor and Oil Pump Assembly ....
  • Page 5 PARTS ORDERING PROCEDURES When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ❒ Dealer account number ❒ ❒ ❒ ❒ ❒ Dealer name and address ❒ ❒ ❒ ❒ ❒ Shipping address (if different than billing address) ❒...
  • Page 6 MT-62HS — SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS! HAZARD SYMBOLS Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to Lethal Exhaust Gases yourself and others.
  • Page 7 MT-62HS — SAFETY MESSAGE ALERT SYMBOLS Accidental Starting Respiratory Hazard ALWAYS place the engine ON/OFF switch in the OFF position, and remove the ignition key ALWAYS wear approved respiratory when the machine is not in use. protection. Over Speed Conditions Sight and Hearing hazard NEVER tamper with the factory settings of the engine governor or settings.
  • Page 8 MT-62HS — RULES FOR SAFE OPERATION ■ NEVER touch the hot exhaust DANGER: manifold, muffler or cylinder. Allow Failure to follow instructions in this manual may these parts to cool before servicing lead to serious injury or even death! This the rammer.
  • Page 9 MT-62HS — RULES FOR SAFE OPERATION ■ NEVER use accessories or attachments, which are not Maintenance Safety ■ NEVER lubricate components or attempt service on a running recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result. rammer.
  • Page 10 MT-62HS — OPERATION AND SAFETY DECALS P/N 920100240 CAUTION ATTENZIONE ATENÇAÕ PRECAUCION * Read operator’s manual carefully before use. * Libre le manual attentivement avant utillsation. * Bitte lesen Sie vor inbetriebnahme der Maschine de P/N 920209100 Bedienungsanleitung sogfältig durch. * Prima dell’...
  • Page 11 To maintain optimum performance, proper operation and service are essential. Construction of Tamping Rammer The Mikasa MT-62HS is equipped with an Robin air cooled, oil- injected two cycle gasoline engine. Transmission of the power takes place by increasing the engine speed to engage the centrifugal clutch.
  • Page 12 MT-62HS — SPECIFICATIONS . S . r t e ) c i l l a . n i l l a . n i . n i e z i . n i . t f / s r ) . n r t S ) t h l b /...
  • Page 13 MT-62HS — CONTROLS AND COMPONENTS Figure 1. MT-62HS Rammer Figure 1 shows the location of the controls and components 8. Fuel Tank/Cap – Remove this cap to add unleaded for the MT-62HS Tamping Rammer. The functions of each gasoline to the fuel tank. Make sure cap is tightened securely. control is described below: DO NOT over fill.
  • Page 14 MT-62HS — BASIC ENGINE Figure 2. Engine Controls and Components INITIAL SERVICING The engine (Figure 2) must be checked for proper lubrication and Recoil Starter (pull rope) – Manual-starting method. Pull filled with fuel prior to operation. Refer to the manufacturers Engine the starter grip until resistance is felt, then pull briskly and smoothly.
  • Page 15 MT-62HS — PRE-INSPECTION Fuel This section is intended to assist the operator with the pre-inspection of If fuel is low, remove the fuel filler cap (Figure 4) and fill with the MT-62HS Tamping Ramme r. It is only unleaded gasoline. Motor fuels are highly flammable extremely important that this section and can be dangerous if mishandled.
  • Page 16 MT-62HS — INITIAL START-UP This section is intended to assist the Turn the engine ON/OFF switch (Figure 7) to the "ON" operator with the initial start-up of the position. MT-62HS rammer. It is extremely important that this section be read carefully before attempting to use the rammer in the field.
  • Page 17 MT-62HS —INITIAL START-UP Grip the recoil starter (Figure 10) handle and pull it until you 8. If the engine does not start after repeated attempts, feel a slight resistance. Then pull sharply and quickly. Return check the spark plug for excess fuel. Clean and replace the recoil starter handle to the starter position before releas- the spark plug as needed.
  • Page 18 MT-62HS — OPERATION Operation 1. To start the rammer tamping action, move the throttle lever (Figure 12) quickly from IDLE (close) to the FULL OPEN position. DO NOT move the throttle lever slowly as this may cause damage to the clutch or spring. Figure 13.
  • Page 19 MT-62HS — MAINTENANCE CAUTION: CAUTION: CAUTION: MAINTENANCE CAUTION: CAUTION: Perform the scheduled maintenance procedures as definded by It is normal for a new 2-stroke engine to emit Table 3 and below: excess smoke, until moving parts have been seated to their normal operating specifications. DAILY This excess smoke normally stops after one full ■...
  • Page 20 MT-62HS — MAINTENANCE (RAMMER) 2. Remove the bolts that secure the oil tank to the fuel tank, and CLEANING THE OIL TANK drain all oil from the tank. ■ Clean the inside of the oil tank regularly, preferably 2 or 3 times 3.
  • Page 21 MT-62HS — MAINTENANCE (ENGINE) Perform the scheduled engine maintenance procedures as definded by Table 3 below: t n i ) 3 ( l i O r i A ) 1 ( g i t l l A & s t l i l o s n i r e t...
  • Page 22 MT-62HS — TROUBLESHOOTING GUIDE c i f t l u i t i n i r b i t i n i s o o i t i c a l o i t i l i a l i w .
  • Page 23 MT-62HS — TROUBLESHOOTING GUIDE ENGINE ENGINE ENGINE ENGINE ENGINE n i t i t a f s i s u j e r r v e l . r e i r p v i t c a l o i t i o i t u l f l f l...
  • Page 24 MT-62HS — EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusive) where a particular part is used. Model Number-Where indicated, this shows that the corresponding part is utilized only with this specific model number or model number variant.
  • Page 25 MT-62HS — SUGGESTED SPARE PARTS MT-62HS 3 TO 5 UNITS WITH ROBIN MT-62HS 1 TO 3 UNITS WITH ROBIN EC08HS ENGINE EC08HS ENGINE 3 to 5 Units 1 to 3 Units Qty. Description Qty. Description 2 ..362910060 ..THROTTLE LEVER ASSY. 1 ..
  • Page 26 MT-62HS — NAMEPLATE AND DECALS NAMEPLATE AND DECALS PAGE 26 — MT-62HS — PARTS & OPERATION MANUAL — REV. #2 (12/15/03)
  • Page 27 MT-62HS — NAMEPLATE AND DECALS NAME PLATE AND DECALS PART NO. PART NAME QTY. REMARKS 920100240 DECAL: (M- MARK) 920205990 DECAL: CAUTION (WATER) ....1.... NPA599 920205810 DECAL: CAUTION/OIL INJECT .... 1.... NPA581 920203290 DECAL: CAUTION ........ 1.... NPA329 NPA963 DECAL: CLEANING ELEMENT 920108310 DECAL: CLEANER ELEMENT .....
  • Page 28 MT-62HS — CRANKCASE AND ENGINE ASSY. CRANKCASE AND ENGINE ASSY. PAGE 28 — MT-62HS — PARTS & OPERATION MANUAL — REV. #2 (12/15/03)
  • Page 29 MT-62HS — CRANKCASE AND ENGINE ASSY. CRANKCASE & ENGINE ASSY. PART NO. PART NAME QTY. REMARKS 362116510 CRANKCASE 362341650 CRANK GEAR 1300- 59Z 040006305 BEARING 6305 040006203 BEARING 6203 952401450 WASHER 8.5 X22 X 3 001220825 BOLT 8 X25 T 030208200 LOCK WASHER M8 362455660...
  • Page 30 MT-62HS — CRANKCASE AND ENGINE ASSY. CRANKCASE AND ENGINE ASSY. PAGE 30 — MT-62HS — PARTS & OPERATION MANUAL — REV. #2 (12/15/03)
  • Page 31 MT-62HS — CRANKCASE AND ENGINE ASSY. CRANKCASE & ENGINE ASSY. PART NO. PART NAME QTY. REMARKS 362116870 AIR CLEANER ASSY..........1 ..INCLUDES ITEMS W/ 62-1 362030010 COVER CP, AIR CLEANER 62-2 362030020 PACKING, AIR CLEANER 62-3 362030030 ELEMENT CP, AIR CLEANER 62-4 362030040 BOLT CP, AIR CLEANER...
  • Page 32 MT-62HS — GUIDE CYLINDER ASSY. GUIDE CYLINDER ASSY. PAGE 32 — MT-62HS — PARTS & OPERATION MANUAL — REV. #2 (12/15/03)
  • Page 33 MT-62HS — GUIDE CYLINDER ASSY. GUIDE CYLINDER & FOOT ASSY. PART NO. PART NAME QTY. REMARKS 351420390 PISTON PIN 080100120 STOP RING R- 12 351324120 PISTON ROD 362455680 PISTON END 020116130 NUT M16, P1.5 351434200 STOPPER, UPPER 351434211 STOPPER, LOWER D: 30 351324140 MAIN SPRING A, B 362341640...
  • Page 34 MT-62HS — TANK AND HANDLE ASSY. TANK AND HANDLE ASSY. PAGE 34 — MT-62HS — PARTS & OPERATION MANUAL — REV. #2 (12/15/03)
  • Page 35 MT-62HS — TANK AND HANDLE ASSY. TANK & HANDLE ASSY. PART NO. PART NAME QTY. REMARKS 009110007 BOLT W/STAR WASHER, 10X20 002211020 BOLT 10X20 H, SW 353117320 HANDLE (FOR ROLLER) 351437785 HOLDER, COCK 954406020 PACKING, FUEL TANK 954406010 STRAINER (#110) 001220830 BOLT 8X30 T 022710809...
  • Page 36 MT-62HS — TANK AND HANDLE ASSY. TANK AND HANDLE ASSY. PAGE 36 — MT-62HS — PARTS & OPERATION MANUAL — REV. #2 (12/15/03)
  • Page 37 MT-62HS — TANK AND HANDLE ASSY. TANK & HANDLE ASSY. PART NO. PART NAME QTY. REMARKS 353213710 OIL TANK 355448251 STRAINER, OIL TANK 353030071 OIL TANK CAP CP (YELLOW) 091004010 SCREW 4X10 353910020 OIL SENSOR ASSEMBLY ........1 ..INCLUDES ITEMS W/% 1617260101 SWITCH FLOAT CP 0062610091...
  • Page 38 MT-62HS — FOOT ASSY. FOOT ASSY. PAGE 38 — MT-62HS — PARTS & OPERATION MANUAL — REV. #2 (12/15/03)
  • Page 39 MT-62HS — FOOT ASSY. FOOT ASSY. PART NO. PART NAME QTY. REMARKS 351910130 FOOT ASSY. 265W- 215P ......... 1 ..INCLUDES ITEMS W/ 351109030 FOOT, 265W- 215P 351109040 METAL SHEET 265W- 215P- 4.5 001611253 SUNK HEAD BOLT 12X65 H 001611051 SUNK HEAD BOLT 10X55 H 022711214 NYLON NUT M12...
  • Page 40 MT-62HS — TRENCH SHOE ASSY. (OPTION) TRENCH SHOE ASSY. (OPTION) PAGE 40 — MT-62HS — PARTS & OPERATION MANUAL — REV. #2 (12/15/03)
  • Page 41 MT-62HS — TRENCH SHOE ASSY. (OPTION) MT-62HS — TRENCH SHOE ASSY. (OPTION) TRENCH SHOE ASSY. (OPTION) PART NO. PART NAME QTY. REMARKS 351910200 FOOT ASSY. W/STRUT 114W- 340H ........INCLUDES ITEMS W/ 351910210 FOOT ASSY. W/STRUT 170W- 340H ........INCLUDES ITEMS W/ 351910110 FOOT ASSY.
  • Page 42 MT-62HS — NARROW FOOT ASSY. (OPTION) NARROW FOOT ASSY. (OPTION) PAGE 42 — MT-62HS — PARTS & OPERATION MANUAL — REV. #2 (12/15/03)
  • Page 43 MT-62HS — NARROW FOOT ASSY. (OPTION) NARROW FOOT ASSY. (OPTION) PART NO. PART NAME QTY. REMARKS 351910270 FOOT ASSY., PLASTIC ..........1 ..INCLUDES ITEMS W/ 351323750 FOOT 220W, PLASTIC 001611256 SUNK HEAD BOLT 12X80 H 351910140 NARROW FOOT ASSY. 170W ........1 ..INCLUDES ITEMS W/ 351910150 NARROW FOOT ASSY.
  • Page 44 ROBIN EC-08HS ENGINE — CRANKCASE AND CYLINDER ASSY. CRANKCASE AND CYLINDER ASSY. PAGE 44 — MT-62HS — PARTS & OPERATION MANUAL — REV. #2 (12/15/03)
  • Page 45 ROBIN EC-08HS ENGINE — CRANKCASE AND CYLINDER ASSY. CRANKCASE AND CYLINDER ASSY. PART NO PART NAME QTY. REMARKS 5801056000 CRANK CASE CP ........ 1 ....INCLUDES ITEMS W/ 0440200020 OIL SEAL 0440200020 OIL SEAL 0440060010 OIL SEAL 0600200010 BALL BEARING 6004C3 0600200020 BALL BEARING 6204C3 0052606140...
  • Page 46 ROBIN EC-08HS ENGINE — CRANKSHAFT AND PISTON ASSY. CRANKSHAFT AND PISTON ASSY. PAGE 46 — MT-62HS — PARTS & OPERATION MANUAL — REV. #2 (12/15/03)
  • Page 47 ROBIN EC-08HS ENGINE — CRANKSHAFT AND PISTON ASSY. CRANKSHAFT AND PISTON ASSY. PART NO PART NAME QTY. REMARKS 5802028000 CRANK SHAFT 0323049950 WOODRUFF KEY 1292500103 SPACER 0039310000 NUT ............1 ....REPLACES 0021810000 030210250 SPRING WASHER ....... 1 ....REPLACES 0032010000 030206150 WASHER ..........
  • Page 48 ROBIN EC-08HS ENGINE — GOVERNOR ASSY. GOVERNOR ASSY. PAGE 48 — MT-62HS — PARTS & OPERATION MANUAL — REV. #2 (12/15/03)
  • Page 49 ROBIN EC-08HS ENGINE — GOVERNOR ASSY. GOVERNOR ASSY. PART NO PART NAME QTY. REMARKS 5804005000 GOVERNOR LEVER 5804500900 BUSH 2266255008 BUSH, NYLON ........1 ....REPLACES 5806083060 1294220103 GOVERNOR SHAFT 1054270111 GOVERNOR ROD 1064280113 ROD SPRING ........1 ....REPLACES 1064280111 1294250111 GOVERNOR SPRING 1294210113 GOVERNOR YOKE...
  • Page 50 ROBIN EC-08HS ENGINE — MUFFLER ASSY. MUFFLER ASSY. PAGE 50 — MT-62HS — PARTS & OPERATION MANUAL — REV. #2 (12/15/03)
  • Page 51 ROBIN EC-08HS ENGINE — MUFFLER ASSY. MUFFLER ASSY. PART NO PART NAME QTY. REMARKS 0016706200 MUFFLER 0031206000 WASHER, FLAT 0566099950 CLAMP 5803032000 MUFFLER 5803033000 MUFFLER BRACKET A 5803034000 MUFFLER BRACKET B 1293500403 GASKET (MUFFLER) 0170069960 U-NUT 030206150 SPRING WASHER ....... 7 ....REPLACES 0032006000 0031006000 WASHER 0016706160...
  • Page 52 ROBIN EC-08HS ENGINE — CARBURETOR AND OIL PUMP ASSY. CARBURETOR AND OIL PUMP ASSY. PAGE 52 — MT-62HS — PARTS & OPERATION MANUAL — REV. #2 (12/15/03)
  • Page 53 ROBIN EC-08HS ENGINE — CARBURETOR AND OIL PUMP ASSY. CARBURETOR AND OIL PUMP ASSY. PART NO PART NAME QTY. REMARKS 5806111000 CARBURETOR ASSY ......1 ....SEE CARBURETOR FIG. FOR COMPONENTS 1616235308 HOSE 5806113000 OIL PUMP ASSY 5806502300 WORM GEAR 0323039980 WOODRUFF KEY 0011306250 BOLT AND WASHER ASSY...
  • Page 54 ROBIN EC-08HS ENGINE — RECOIL STARTER AND BLOWER ASSY. RECOIL STARTER AND BLOWER ASSY. PAGE 54 — MT-62HS — PARTS & OPERATION MANUAL — REV. #2 (12/15/03)
  • Page 55 ROBIN EC-08HS ENGINE — RECOIL STARTER AND BLOWER ASSY. RECOIL STARTER AND BLOWER ASSY. PART NO PART NAME QTY. REMARKS 5805501200 FAN COVER 5515500200 GUIDE RUBBER 920100240 DECAL, (M-MARK) 5809503800 LABEL, ENGINE 5809500501 LABEL, MODEL 0011106200 BOLT ASSY 5805022000 CYLINDER COVER CP 011206020 BOLT (CYLINDER) ......
  • Page 56 ROBIN EC-08HS ENGINE — AIR CLEANER ASSY. AIR CLEANER ASSY. PAGE 56 — MT-62HS — PARTS & OPERATION MANUAL — REV. #2 (12/15/03)
  • Page 57 ROBIN EC-08HS ENGINE — AIR CLEANER ASSY. AIR CLEANER ASSY. PART NO PART NAME QTY. REMARKS 5803052000 AIR CLEANER ASSY ......1 ....INCLUDES ITEMS W/ 1573620101 ELEMENT SET ........1 ....REPLACES 1573260007 1613261008 ELEMENT 2263272008 GASKET (AIR CLEANER) 1293290103 INSULATOR 1063500103 GASKET (INSULATOR) 2373590303...
  • Page 58 ROBIN EC-08HS ENGINE — CARBURETOR COMPONENTS ASSY. CARBURETOR COMPONENTS ASSY. PAGE 58 — MT-62HS — PARTS & OPERATION MANUAL — REV. #2 (12/15/03)
  • Page 59 ROBIN EC-08HS ENGINE — CARBURETOR COMPONENTS ASSY. CARBURETOR COMPONENTS ASSY. PART NO PART NAME QTY. REMARKS 5806117000 CARBURETOR ASSY (EPA) ....1 ....INCLUDES ITEMS W/ 1616253508 THROTTLE VALVE ........ 1 ....REPLACES 5806083110 5806111010 SCREW AND WASHER ASSY 5806083310 CHOKE VALVE 5806111010 SCREW AND WASHER ASSY...
  • Page 60 ROBIN EC-08HS ENGINE — RECOIL STARTER COMPONENTS ASSY. RECOIL STARTER COMPONENTS ASSY. PAGE 60 — MT-62HS — PARTS & OPERATION MANUAL — REV. #2 (12/15/03)
  • Page 61 ROBIN EC-08HS ENGINE — RECOIL STARTER COMPONENTS ASSY. RECOIL STARTER COMPONENTS ASSY. PART NO PART NAME QTY. REMARKS 5515005160 ROPE STOPPER 5805001030 STARTER HANDLE 5805011040 STARTER ROPE 5805004020 SPIRAL SPRING 5805004030 REEL 5805004050 RETURN SPRING 5805004040 RATCHET 5805004110 FRICTION SPRING 5805004120 FRICTION PLATE ........
  • Page 62 ROBIN EC-08HS ENGINE — MAGNETO ASSY. MAGNETO ASSY. PAGE 62 — MT-62HS — PARTS & OPERATION MANUAL — REV. #2 (12/15/03)
  • Page 63 ROBIN EC-08HS ENGINE — MAGNETO ASSY. MAGNETO ASSY. PART NO. PART NAME QTY. REMARKS 5807005010 FLYWHEEL 5807007020 IGNITION COIL 0851029960 VINYL PIPE 0011105250 BOLT AND WASHER ASSY 1507520103 CLAMP ..........1 ....REPLACES 0566099950 0660000361 STOP SWITCH ASSY (ON-OFF) 0043304100 SCREW 4X10 0241069980 GROMMET 0659000010...
  • Page 64 ROBIN EC-08HS ENGINE — OIL PUMP ASSY. OIL PUMP ASSY. PAGE 64 — MT-62HS — PARTS & OPERATION MANUAL — REV. #2 (12/15/03)
  • Page 65 ROBIN EC-08HS ENGINE — OIL PUMP ASSY. OIL PUMP ASSY. PART NO. PART NAME QTY. REMARKS 5806113000 OIL PUMP ASSY. 5806113020 OIL HOSE 5806113030 OIL HOSE 5806113040 PROTECTOR 1616391608 CLIP 1616391008 CLIP ............1 ....REPLACES 0566099950 2266235408 SCREW 1616391909 PACKING 5806113140 PROTECTOR MT-62HS —...
  • Page 66 TERMS AND CONDITIONS OF SALE — PARTS Effective: October 1, 2002 PAYMENT TERMS Parts must be in new and resalable con- Multiquip reserves the right to quote and sell dition, in the original Multiquip package (if direct to Government agencies, and to Origi- Terms of payment for parts are net 10 days.
  • Page 67 NOTE PAGE MT-62HS — PARTS & OPERATION MANUAL — REV. #2 (12/15/03) — PAGE 67...
  • Page 68 OPERATION AND PARTS MANUAL HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MULTIQUIP’S MAIN PHONE NUMBERS 800-421-1244 FAX: 310-537-3927 310-537-3700 PARTS DEPARTMENT 800-427-1244 FAX: 800-672-7877 310-537-3700 FAX: 310-637-3284 MAYCO PARTS 800-306-2926 FAX: 800-672-7877 310-537-3700 FAX: 310-637-3284 SERVICE DEPARTMENT...