Ride-on tandem drum roller parallel drive system (46 pages)
Summary of Contents for MQ Multiquip Mikasa MVH-200GH
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OPERATION & PARTS MANUAL SERIES MODEL MVH-200GH REVERSIBLE PLATE COMPACTOR (HONDA GASOLINE ENGINE) Revision #2 (09/22/06) THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
MVH-200GH — DIMENSIONS Figure 1. MVH-200GH Reversible Plate Compactor Dimensions . N I . n i . n i . n i MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 7...
MVH-200GH — SAFETY MESSAGE ALERT SYMBOLS Potential hazards associated with the operation of an MVH- FOR YOUR SAFETY AND THE SAFETY OF OTHERS! 200GH Reversible Plate Compactor will be referenced with Safety precautions should be followed Hazard Symbols which appear throughout this manual, and at all times when operating this will be referenced in conjunction with Safety Message Alert equipment.
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MVH-200GH — SAFETY MESSAGE ALERT SYMBOLS CAUTION - Rotating Parts CAUTION - Equipment Damage Messages NEVER operate equipment with covers, Other important messages are provided throughout this or guards removed. Keep fingers, hands, manual to help prevent damage to your light tower, other hair and clothing away from all moving property, or the surrounding environment.
The following safety guidelines should always be used compactor or engine and may when operating the Mikasa MVH-200GH Reversible Plate cause injury to people and Compactor: property. Remember the...
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MVH-200GH — RULES FOR SAFE OPERATION Loading and Unloading (Crane): Maintenance Safety: ■ Before lifting, make sure that machine parts (hook and ■ NEVER lubricate components or attempt service on a vibration insulator) are not damaged and screws are not running machine.
MVH-200GH — OPERATION AND SAFETY DECALS Figure 2 displays the operation and safety decals as they appear on the reversible plate compactor. Should any of these decals become damaged or unreadable, contact the Multiquip Parts Department for a replacement set. Figure 2.
Frequency/Speed Plate Compactor The compactor's vibrating plate maximum frequency is 5200 The Mikasa MVH-200GH is a walk behind, reversible plate vpm (vibrations per minute). The forward and reverse travel speed compactor designed for the compaction of sand, clay and asphalt.
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MVH-200GH — PLATE COMPACTOR COMPONENTS Figure 3. MVH-200GH Components Figure 3 illustrates the location of the major components for the Engine – This plate compactor uses a HONDA MVH-200GH Reversible Plate Compactor. The function of each GX240K1SMX2 engine. Refer to the owner’s manual for component is described below: engine information and related topics.
MVH-200GH — ENGINE COMPONENTS Figure 4. Engine Controls and Components 6. Choke Lever – Used in the starting of a cold engine, or in The engine shown above is a HONDA GX240K1SMX2 engine cold weather conditions. The choke enriches the fuel mixture. (Figure 4).
MVH-200GH — PRE-INSPECTION 3. Insert and remove the dipstick without screwing it into the filler CAUTION - General Safety Precautions neck. Check the oil level shown on the dipstick. 4. If the oil level is low (Figure 6), fill to the edge of the oil filler NEVER operate the compactor in a confined hole with the recommended oil type (Table 4).
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MVH-200GH — START-UP PROCEDURES This section is intended to assist the operator with the initial 4. Place the choke lever (Figure 10) in the " CLOSED " position start-up of the compactor. It is extremely important that this if starting a warm engine or the temperature is warm. section be read carefully before attempting to use the compactor in the field.
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MVH-200GH — START-UP/SHUT-DOWN PROCEDURES Shut-Down Procedure: 7. If the engine has started, slowly return the choke lever (Figure 13 ) to the CLOSED position. If the engine has not 1. Return the throttle lever to the START position. Allow the started repeat steps 1 through 6.
MVH-200GH — OPERATION Traveling: To Turn The Compactor: 1. Move the travel lever to the NEUTRAL position. 1. Grasp the compactor's hand grip and move the throttle lever (Figure 17) quickly to the fast position. The compactor will not 2. Hold the hand grip firmly and turn the compactor in the desired operate correctly until the engine speed is high enough to direction.
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MVH-200GH — OPERATION Adjusting Handle Height: Lifting: 1. Use a crane or lift to load and unload the machine. A skilled The height of the handle is adjustable for your comfort . crane operator is required to perform the job. 1.
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MVH-200GH — MAINTENANCE CAUTION - General Maintenance Safety Inspection and other services should always be carried out on hard and level ground with the engine shutdown. Inspection and Maintenance Service Tables. l i O To make sure your plate compactor is always in good working condition before using, carry out the maintenance inspection in accordance with Tables 5 through 7.
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MVH-200GH — MAINTENANCE Air Filter: Spark Plug: 1. Remove and clean the spark plug (Figure 21). 1. Remove the air cleaner cover and foam filter element as shown in Figure 23. 2. Adjust the spark gap to 0.028 ~0.031 inch (0.6~0.7 mm). This unit has electronic ignition, which requires no adjustments.
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MVH-200GH — MAINTENANCE Checking and Replacing the V-Belt and Clutch: Checking the Clutch After 200 hours of operation, remove the belt cover to check the 1. With belt cover removed, visually check outer drum of the V-belt tension (Figure 24). clutch for seizure and "V"...
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MVH-200GH — MAINTENANCE 4. Filling the forward travel circuit with oil . CAUTION - Filling the Hydraulic Oil Reservoir a. With the rope removed from the travel lever, move the Make sure hydraulic oil i is at a normal safe operating level. lever slowly up and down while adding oil into the hand DO NOT over fill.
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MVH-200GH — MAINTENANCE 5. Filling the reverse travel circuit with oil . Battery Maitenance a. With the travel lever pushed forward (hydraulic circuit is CAUTION - Battery Maintenance Safety connected with reverse travel circuit), add oil into pump and remove bleed plug of vibrator cylinder (opposite of Wear safety glasses or face mask, protective belt cover side).
MVH-200GH — ENGINE TROUBLESHOOTING Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take remedial action following the diagnosis based on the Engine Troubleshooting Table (Table 8) information shown below and on the following page. If the problem cannot be remedied, please leave the unit as it is and consult Multiquip’s business office or service plant.
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MVH-200GH — ENGINE TROUBLESHOOTING r i A r i a e l c o l f s u j , t n - e r d l i l e v . r o " " r e i s s i f s i .
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MVH-200GH — PLATE COMPACTOR TROUBLESHOOTING Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take remedial action following the diagnosis based on the Compactor Troubleshooting Table (Table 9) information shown below. If the problem cannot be remedied, please leave the unit as it is and consult Multiquip’s business office or service plant.
EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusive) where a particular part is used. Model Number-Where indicated, this shows that the corresponding part is utilized only with this specific model number or model number variant.
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MVH-200GH — DECALS PLACEMENT BODY ASSY. PART NO. PART NAME QTY. REMARKS 920203260 DECAL, OIL TANK 920204230 DECAL, TRAVEL LEVER OP. 920203330 DECAL, EAR PROTECTION 920202220 DECAL, FORWARD/REVERSE 920204580 DECAL, FULL THROTTLE 920204040 DECAL, LIFTING CAUTION 920203290 DECAL, CAUTION OPERATION 920203560 DECAL, ENGINE MAX SPEED 920206280...
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MVH-200GH — BODY ASSY. BODY ASSY. PAGE 34 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
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MVH-200GH — BODY ASSY. BODY ASSY. PART NO PART NAME QTY. REMARKS 455109250 VIBRATING PLATE 455109260 BASE 939010050 SHOCK ABSORBER 75 020312100 NUT M12 030212300 SW M12 001221240 BOLT 12 X 40 T 455325080 ENGINE BASE 001221050 BOLT 10 X 50 T 912224001 ENGINE ASSY.
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HONDA GX240K1SMX2 — PISTON ASSY. PISTON ASSY. PART NO. PART NAME QTY. REMARKS 13010ZE2013 RING SET, PISTON - STANDARD 13011ZE2013 RING SET, PISTON - OS 0.25 (OPT.) 13012ZE2013 RING SET, PISTON - OS 0.50 (OPT.) 13013ZE2013 RING SET, PISTON - 0.75 (OPTIONAL) 13101ZE2W00 PISTON - STANDARD 13102ZE2W00...
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HONDA GX240K1SMX2 — CARBURETOR ASSY. CARBURETOR ASSY. PART NO. PART NAME QTY. REMARKS 16010ZE2812 GASKET SET 16011ZA0931 VALVE SET, FLOAT 16013ZA0931 FLOAT SET 16015ZE2005 CHAMBER SET, FLOAT ......1 ..USE UP TO ENGINE SN BE70B A 16015ZE8005 CHAMBER SET, FLOAT ......1 ..USE UP TO ENGINE SN BE70B A 16016ZH7W01 SCREW SET 16024ZE1811...
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HONDA GX240K1SMX2 — CYLINDER BARREL ASSY. CYLINDER BARREL ASSY. PART NO. PART NAME QTY. REMARKS 12000ZE2814 CYLINDER ASSEMBLY ......1 ..INCLUDES ITEMS W/ 15510ZE2043 SWITCH ASSEMBLY, OIL LEVEL .... 1 ..USE UP TO ENGINE SN 3566259 16541ZE2010 SHAFT, GOVERNOR ARM 32197ZE2003 SUB- HARNESS ........
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HONDA GX240K1SMX2 — CYLINDER HEAD ASSY. CYLINDER HEAD ASSY. PAGE 60 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
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HONDA GX240K1SMX2 — CYLINDER HEAD ASSY. CYLINDER HEAD ASSY. PART NO. PART NAME QTY. REMARKS 12200ZH9000 CYLINDER HEAD ......... 1..INCLUDES ITEMS W/ 12204ZE2306 GUIDE, VALVE OS (OPTIONAL) 12205ZE2305 GUIDE, EX.VALVE OS (OPTIONAL) 12216ZE2300 CLIP, VALVE GUIDE 12251ZE2800 GASKET, CYLINDER HEAD 12310ZE2020 COVER, HEAD 12391ZE2020...
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HONDA GX240K1SMX2 — FAN COVER ASSY. FAN COVER ASSY. PAGE 62 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
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HONDA GX240K1SMX2 — FAN COVER ASSY. FAN COVER ASSY. PART NO. PART NAME QTY. REMARKS 16731ZE2003 CLIP, TUBE 19610ZE2010ZA COVER, FAN *R8* (BRIGHT RED) 19610ZE2010ZC COVER, FAN *NH1* (BLACK) 19631ZE2D00 SHROUD 19631ZH9000 SHROUD ........... 1 ..USE UP TO ENGINE SN 3531192 32197ZH8003 SUB- HARNESS ........
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HONDA GX240K1SMX2 — FLYWHEEL ASSY. FLYWHEEL ASSY. PART NO. PART NAME QTY. REMARKS 19511ZE2000 FAN, COOLING 28451ZE2W01 PULLEY, STARTER 31100ZE2010 FLYWHEEL 90201ZE3V00 NUT, SPECIAL 16MM (1) ......1 ..USE FROM ENGINE SN 3467139 90201ZE3790 NUT, SPECIAL 16MM ....... 1 ..USE UP TO ENGINE SN 3467138 90741ZE2000 KEY, SPECIAL WOODRUFF 25X18 MVH-200GH PLATE COMPACTOR —...
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HONDA GX240K1SMX2 — FUEL TANK ASSY. FUEL TANK ASSY. PAGE 66 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
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HONDA GX240K1SMX2 — FUEL TANK ASSY. FUEL TANK ASSY. PART NO. PART NAME QTY. REMARKS 16854ZH8000 RUBBER, SUPPORTER 107MM 16955ZE1000 JOINT, FUEL TANK 17510ZE2010ZA TANK, FUEL *NH31* (MCKINLEY WHITE) 17510ZE2010ZD TANK, FUEL *NH1* (BLACK) 17620ZH7023 CAP, FUEL FILLER .........1 ..INCLUDES ITEMS W/ 17631ZH7003 GASKET, FUEL FILLER CAP 17672ZE2W01...
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HONDA GX240K1SMX2 — GASKET KIT ASSY. GASKET KIT ASSY. NO ART WORK PAGE 70 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
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HONDA GX240K1SMX2 — GASKET KIT ASSY. GASKET KIT ASSY. PART NO. PART NAME QTY. REMARKS 06111ZE2408 GASKET KIT ..........1 ..USE UP TO ENGINE SN 4045100 11381ZE2801 GASKET, CASE COVER ......1 ..USE UP TO ENGINE SN 4045100 12251ZE2800 GASKET, CYLINDER HEAD .....
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HONDA GX240K1SMX2 — RECOIL STARTER ASSY. RECOIL STARTER ASSY. PART NO. PART NAME QTY. REMARKS 28400ZE2W01ZA STARTER ASSY., RECOIL *R8* BRIGHT RED 28400ZE2W01ZB STARTER ASSY., RECOIL *NH1* BLACK 28410ZE2W01ZA CASE, RECOIL STARTER *R8* BRIGHT RED 28410ZE2W01ZB CASE, RECOIL STARTER *NH1* BLACK 28421ZE2W01 PULLEY, RECOIL STARTER 28422ZE2W01...
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HONDA GX240K1SMX2 — CONTROL ASSY. CONTROL ASSY. PAGE 76 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
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HONDA GX240K1SMX2 — CONTROL ASSY. CONTROL ASSY. PART NO. PART NAME QTY. REMARKS 16551ZE2000 ARM, GOVERNOR 16555ZE2000 ROD, GOVERNOR 16561ZE2000 SPRING, GOVERNOR 16562ZE2000 SPRING, THROTTLE RETURN 16570ZE2W10 CONTROL ASSEMBLY ......1 ..INCLUDES ITEMS W/ 16571ZE2W10 LEVER, CONTROL 16574ZE1000 SPRING, LEVER 16575ZE2W00 WASHER, CONTROL LEVER 16576891000...
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