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Texas Instruments BQ7961 Q1 Series User Manual
Texas Instruments BQ7961 Q1 Series User Manual

Texas Instruments BQ7961 Q1 Series User Manual

Design recommendations for high voltage automotive bms
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User's Guide
BQ7961x-Q1 Design Recommendations for High Voltage
Automotive BMS
Taylor Vogt
The BQ79616-Q1 provides high-accuracy cell voltage measurements for 6S to 16S battery modules in <200 µs.
The integrated front end filters enable the system to implement simple, low-cost, differential RC filters on the
cell input channels. The integrated, post-ADC, low-pass filters enable filtered, DC-like, voltage measurements for
better SOC calculation. This device supports autonomous internal cell balancing with temperature monitoring to
auto-pause and resume balancing to avoid an overtemperature condition.
The inclusion of the isolated, bidirectional, daisy chain ports supports both capacitor- and transformer-based
isolation, allowing the use of the most effective components for centralized or distribution architectures
commonly found in the xEV powertrain system. This device also includes eight GPIOs and auxiliary inputs
that can be used for NTC thermistor measurements.
1 NPN LDO
Supply.....................................................................................................................................................................3
2 AVDD, CVDD Outputs and DVDD, NEG5, REFHP and REFHM...........................................................................................
3 OTP Programming..................................................................................................................................................................
4 Cell Voltage Sense (VCn) and Cell Balancing (CBn)...........................................................................................................
5 Bus Bar Support...................................................................................................................................................................
6 TSREF....................................................................................................................................................................................
7 General Purpose Input-Output (GPIO) Configurations.....................................................................................................
8 Base and Bridge Device Configuration..............................................................................................................................
9 Daisy-Chain Stack
Configuration........................................................................................................................................29
10 Multidrop
Configuration.....................................................................................................................................................36
11 Main ADC Digital LPF.........................................................................................................................................................
12 AUX Anti Aliasing Filter
13 Layout
Guidelines...............................................................................................................................................................39
14 BCI
Performance.................................................................................................................................................................42
15 Common and Differential Mode
16 Summary.............................................................................................................................................................................
17 References..........................................................................................................................................................................
18 Revision History.................................................................................................................................................................
Figure 1-1. Power Supply Schematic..........................................................................................................................................
Figure 2-1. Regulator Connection for Base Device.....................................................................................................................
Figure 4-1. Cell Voltage Monitoring.............................................................................................................................................
Figure 4-2. Internal CB Diagram (no adjacent cell balancing).....................................................................................................
Figure 4-3. Cell Balancing Resistor Example Calculation...........................................................................................................
Figure 4-4. Adjacent Cell Balancing..........................................................................................................................................
Figure 4-5. External FET Cell
Figure 4-6. Connecting Fewer Than 16 Cells............................................................................................................................
Figure 5-1. Alternative Bus Bar Connection to the Lower Stack
Figure 5-2. Example of BBP/BBN Connections at Different Module
Figure 5-3. BBP or BBN Connection With Bus Bar Connected in any Middle VC Channel .....................................................
Figure 5-4. BBP or BBN Connection With Bus Bar Connected Above Top of a Module ..........................................................
SLVAE87B – DECEMBER 2020 – REVISED JUNE 2025
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ABSTRACT
Table of Contents
(AAF)...........................................................................................................................................38
Noise..............................................................................................................................42
List of Figures
Balancing....................................................................................................................................11
Copyright © 2025 Texas Instruments Incorporated
Device....................................................................................14
Size..................................................................................15
BQ7961x-Q1 Design Recommendations for High Voltage Automotive BMS
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Summary of Contents for Texas Instruments BQ7961 Q1 Series

  • Page 1 Figure 5-4. BBP or BBN Connection With Bus Bar Connected Above Top of a Module ............SLVAE87B – DECEMBER 2020 – REVISED JUNE 2025 BQ7961x-Q1 Design Recommendations for High Voltage Automotive BMS Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 2 Table 12-1. AAF Settling Time..............................Trademarks All trademarks are the property of their respective owners. BQ7961x-Q1 Design Recommendations for High Voltage Automotive BMS SLVAE87B – DECEMBER 2020 – REVISED JUNE 2025 Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 3 V BAT min   −   V LDOOIN max   +   V CE SAT   I LOAD max SLVAE87B – DECEMBER 2020 – REVISED JUNE 2025 BQ7961x-Q1 Design Recommendations for High Voltage Automotive BMS Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 4 REFHM is the precision reference ground for the internal precision reference. Connect DVSS, CVSS, ADC_AVSS, REFHM, and AVSS externally. All VSS pins must not be left unconnected. BQ7961x-Q1 Design Recommendations for High Voltage Automotive BMS SLVAE87B – DECEMBER 2020 – REVISED JUNE 2025 Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 5 Bypass the NEG5V pin to AVSS with a 0.1µF/10V capacitor. • Put all capacitors as close to pins as possible. SLVAE87B – DECEMBER 2020 – REVISED JUNE 2025 BQ7961x-Q1 Design Recommendations for High Voltage Automotive BMS Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 6 OTP. If a programming voltage fails the stability test, the device does not set the OTP_CUST*_STAT[TRY] bit, giving the customer another attempt to program the page again. BQ7961x-Q1 Design Recommendations for High Voltage Automotive BMS SLVAE87B – DECEMBER 2020 – REVISED JUNE 2025 Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 7 Automotive 16S/14S/12S Battery Monitor, Balancer and Integrated Hardware Protector data sheet for details. Figure 4-1. Cell Voltage Monitoring SLVAE87B – DECEMBER 2020 – REVISED JUNE 2025 BQ7961x-Q1 Design Recommendations for High Voltage Automotive BMS Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 8 Equation Step 2 : Calculate R power rating BQ7961x-Q1 Design Recommendations for High Voltage Automotive BMS SLVAE87B – DECEMBER 2020 – REVISED JUNE 2025 Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 9 CBFETs, and a maximum of eight total CBFETs can be enabled (see Figure 4-4). SLVAE87B – DECEMBER 2020 – REVISED JUNE 2025 BQ7961x-Q1 Design Recommendations for High Voltage Automotive BMS Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 10 MOSFET must be selected to provide sufficiently low R at half of the lowest battery voltage. DS(ON) BQ7961x-Q1 Design Recommendations for High Voltage Automotive BMS SLVAE87B – DECEMBER 2020 – REVISED JUNE 2025 Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 11 VC0. See Figure 4-6 scenarios for more information on connecting fewer than 16 cells. SLVAE87B – DECEMBER 2020 – REVISED JUNE 2025 BQ7961x-Q1 Design Recommendations for High Voltage Automotive BMS Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 12 Figure 4-6. Connecting Fewer Than 16 Cells BQ7961x-Q1 Design Recommendations for High Voltage Automotive BMS SLVAE87B – DECEMBER 2020 – REVISED JUNE 2025 Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 13 5-2, a 4 x 12 cell can be monitored by three CMC without wasting any pins while connecting the bus bar to BBP/BBN. SLVAE87B – DECEMBER 2020 – REVISED JUNE 2025 BQ7961x-Q1 Design Recommendations for High Voltage Automotive BMS Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 14 Bus Bar Support www.ti.com Figure 5-1. Alternative Bus Bar Connection to the Lower Stack Device BQ7961x-Q1 Design Recommendations for High Voltage Automotive BMS SLVAE87B – DECEMBER 2020 – REVISED JUNE 2025 Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 15 400Ω filter resistor each on BBP or BBN pins and a 0.47µF/16V differential capacitor across BBP or BBN pins. SLVAE87B – DECEMBER 2020 – REVISED JUNE 2025 BQ7961x-Q1 Design Recommendations for High Voltage Automotive BMS Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 16 BQ7961x-Q1 Design Recommendations for High Voltage Automotive BMS SLVAE87B – DECEMBER 2020 – REVISED JUNE 2025 Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 17 SLVAE87B – DECEMBER 2020 – REVISED JUNE 2025 BQ7961x-Q1 Design Recommendations for High Voltage Automotive BMS Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 18 This is used to distribute high voltage spikes with the same RC constant as the rest of the CB pins during a hotplug event. BQ7961x-Q1 Design Recommendations for High Voltage Automotive BMS SLVAE87B – DECEMBER 2020 – REVISED JUNE 2025 Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 19 VC6 -VC7. CB7 is also floated. Each bus bar must be at least two channels apart. SLVAE87B – DECEMBER 2020 – REVISED JUNE 2025 BQ7961x-Q1 Design Recommendations for High Voltage Automotive BMS Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 20 5-8. The first and the third bus bars are connected to each channels, VC4-VC3, and VC7-VC6, respectively. The second bus bar is connected to the dedicated bus bar pins, BBP/N. BQ7961x-Q1 Design Recommendations for High Voltage Automotive BMS SLVAE87B – DECEMBER 2020 – REVISED JUNE 2025 Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 21 Bus Bar Support Figure 5-8. Multiple Bus Bar Connections Utilizing the BBP/N Pins SLVAE87B – DECEMBER 2020 – REVISED JUNE 2025 BQ7961x-Q1 Design Recommendations for High Voltage Automotive BMS Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 22 DC analog signals, digital input or output, and SPI. The behavior of the pins can be selected in the non-volatile RAM as described in the BQ79616-Q1, BQ79616H-Q1, BQ79614-Q1, BQ79612-Q1 Functional BQ7961x-Q1 Design Recommendations for High Voltage Automotive BMS SLVAE87B – DECEMBER 2020 – REVISED JUNE 2025 Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 23 SPI configuration replaces the GPIO pin configuration. Figure 7-2 shows an example connection of GPIO[7:4] for digital signaling or SPI mode. SLVAE87B – DECEMBER 2020 – REVISED JUNE 2025 BQ7961x-Q1 Design Recommendations for High Voltage Automotive BMS Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 24 A single 4-channel 2:1 switch can be use to switch between SPI and thermistor input. Single switches available at TI and can be powered from CVDD as shown in Figure 7-3. BQ7961x-Q1 Design Recommendations for High Voltage Automotive BMS SLVAE87B – DECEMBER 2020 – REVISED JUNE 2025 Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 25 An overview of how a bridge device is configured as shown in Figure 8-1. SLVAE87B – DECEMBER 2020 – REVISED JUNE 2025 BQ7961x-Q1 Design Recommendations for High Voltage Automotive BMS Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 26 SHUTDOWN ping through RX pin • a SLEEPtoACTIVE ping through RX pin • a HW_RESET ping through RX pin BQ7961x-Q1 Design Recommendations for High Voltage Automotive BMS SLVAE87B – DECEMBER 2020 – REVISED JUNE 2025 Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 27 SHUTDOWN tone through COMH/L • a HW_RESET tone through COMH/L Figure 8-4. Communication Tones SLVAE87B – DECEMBER 2020 – REVISED JUNE 2025 BQ7961x-Q1 Design Recommendations for High Voltage Automotive BMS Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 28 NFAULT is an active low fault indicator that, in the event of a fault, pulls low to signal to the host that a fault has BQ7961x-Q1 Design Recommendations for High Voltage Automotive BMS SLVAE87B – DECEMBER 2020 – REVISED JUNE 2025 Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 29 UART or SPI. A command is then moved up the chain of connected slave BQ79616-Q1 devices through COML and COMH pins vertically as described in Figure 9-2. SLVAE87B – DECEMBER 2020 – REVISED JUNE 2025 BQ7961x-Q1 Design Recommendations for High Voltage Automotive BMS Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 30 Daisy-Chain Stack Configuration www.ti.com Figure 9-1. Daisy Chain Structure With a Base Device BQ7961x-Q1 Design Recommendations for High Voltage Automotive BMS SLVAE87B – DECEMBER 2020 – REVISED JUNE 2025 Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 31 2.2nF with a voltage rating twice that of the local cell stack. For example, for a 400V system, a 800V capacitor is needed. This configuration must be done on both the COMM± lines. SLVAE87B – DECEMBER 2020 – REVISED JUNE 2025 BQ7961x-Q1 Design Recommendations for High Voltage Automotive BMS Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 32 51µH 2.8kΩ choke (part number ACT45B-510-2P-TL003). Figure 9-5. Components Required for Cap-Choke Daisy Chain With Cabling BQ7961x-Q1 Design Recommendations for High Voltage Automotive BMS SLVAE87B – DECEMBER 2020 – REVISED JUNE 2025 Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 33 Any capacitance present on the communication line can have an effect on the performance. All intentional and parasitic capacitance must be calculated and taken into effect. SLVAE87B – DECEMBER 2020 – REVISED JUNE 2025 BQ7961x-Q1 Design Recommendations for High Voltage Automotive BMS Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 34 Customer and factory OTP shadowed registers CRC check • Device thermal warning • Power supplies OV, UV, oscillation detection BQ7961x-Q1 Design Recommendations for High Voltage Automotive BMS SLVAE87B – DECEMBER 2020 – REVISED JUNE 2025 Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 35 This is due to the reclocking feature. Reclocking allows for a longer daisy chain cable between board and also increased the number of stackable devices in the system. SLVAE87B – DECEMBER 2020 – REVISED JUNE 2025 BQ7961x-Q1 Design Recommendations for High Voltage Automotive BMS Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 36 BQ79614-Q1, BQ79612-Q1 Functional Safety-Compliant Automotive 16S/14S/12S Battery Monitor, Balancer and Integrated Hardware Protector data sheet. BQ7961x-Q1 Design Recommendations for High Voltage Automotive BMS SLVAE87B – DECEMBER 2020 – REVISED JUNE 2025 Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 37 TI recommends to add 470nF/16V from CB16 to BAT for hotplug robustness not shown in above figure. See the data sheet for details. Figure 10-1. Multi-Drop Configuration SLVAE87B – DECEMBER 2020 – REVISED JUNE 2025 BQ7961x-Q1 Design Recommendations for High Voltage Automotive BMS Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 38 Table 12-1. AAF Settling Time ADC_CONF1[AUX_SETTLE 1:0] Settling Time 4.3ms 2.3ms 1.3ms 300µs BQ7961x-Q1 Design Recommendations for High Voltage Automotive BMS SLVAE87B – DECEMBER 2020 – REVISED JUNE 2025 Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 39 SLVAE87B – DECEMBER 2020 – REVISED JUNE 2025 BQ7961x-Q1 Design Recommendations for High Voltage Automotive BMS Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 40 If multiple devices are placed on the same PCB, then each device has a ground plane with proper layout clearance. BQ7961x-Q1 Design Recommendations for High Voltage Automotive BMS SLVAE87B – DECEMBER 2020 – REVISED JUNE 2025 Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 41 2. Keep the differential traces on the same layers. Run the trace in parallel with shielding and matching trace impedance. SLVAE87B – DECEMBER 2020 – REVISED JUNE 2025 BQ7961x-Q1 Design Recommendations for High Voltage Automotive BMS Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 42 Common mode noise goes out from both wires and returns back to the chassis through stray capacitance to ground. A Y capacitor is placed between the chassis as Figure 15-1 illustrates. BQ7961x-Q1 Design Recommendations for High Voltage Automotive BMS SLVAE87B – DECEMBER 2020 – REVISED JUNE 2025 Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 43 BQ79616-Q1, BQ79616H-Q1, BQ79614-Q1, BQ79612-Q1 Functional Safety-Compliant Automotive 16S/14S/12S Battery Monitor, Balancer and Integrated Hardware Protector, data sheet SLVAE87B – DECEMBER 2020 – REVISED JUNE 2025 BQ7961x-Q1 Design Recommendations for High Voltage Automotive BMS Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 44 Changes from Revision A (October 2023) to Revision B (June 2025) Page • Updated Daisy Chain Isolation diagrams to include ESD562-Q1..............29 BQ7961x-Q1 Design Recommendations for High Voltage Automotive BMS SLVAE87B – DECEMBER 2020 – REVISED JUNE 2025 Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 45 TI products. TI’s provision of these resources does not expand or otherwise alter TI’s applicable warranties or warranty disclaimers for TI products. TI objects to and rejects any additional or different terms you may have proposed. IMPORTANT NOTICE Mailing Address: Texas Instruments, Post Office Box 655303, Dallas, Texas 75265 Copyright © 2025, Texas Instruments Incorporated...

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