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Summary of Contents for DH Instruments GPC1-10000-AF
- Page 1 GPC1-10000-AF™ Gas Pressure Controller Operation and Maintenance Manual NSN 6685-01-529-6990 RN (1 of 3) © 2007 DH Instruments, a Fluke Company...
- Page 2 This instrument is not to be operated in any other manner than that specified by the manufacturer. © 2005 DH Instruments, a Fluke Company All rights reserved. Information in this document is subject to change without notice. No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, without the express written permission of DH Instruments, a Fluke Company 4765 East Beautiful Lane Phoenix AZ 85044-5318 USA.
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Page 3: Table Of Contents
ADJUST THE INLET PRESSURE .......................15 2.5.3 APPLY PDVV DRIVE PRESSURE ......................16 2.5.4 CHECK OPERATION OF COMPONENTS....................16 2.5.5 PRECAUTIONS TO TAKE BEFORE WORKING WITH HIGH PRESSURE GAS / SAFETY CONSIDERATIONS .............................17 STORAGE AND SHIPPING ........................18 Page I © 2007 DH Instruments, a Fluke Company... - Page 4 A P P E N D I C E S ..............3 3 GPC1 TERMS, LABELS, AND SYMBOLS (GLOSSARY) ..............33 WARRANTY STATEMENT ........................34 © 2007 DH Instruments, a Fluke Company Page II...
- Page 5 Figure 3. System schematic......................... 6 Figure 4. Typical PGC-10000-AF system installation .................. 8 Figure 5. Connecting GPC1-10000-AF to RPM4/HPMS A70M/A20M-AF ..........12 Figure 6. Adapting TEST port to connect a device under test..............13 Figure 7. Clean TEST1 port, sump and drain port..................14 Figure 8.
- Page 6 GPC1-10000-AF™ OPERATION AND MAINTENANCE MANUAL © 2007 DH Instruments, a Fluke Company Page IV...
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Page 7: A B O U T T H I S M A N U Al
ABOUT THIS MANUAL This manual provides the user with the information necessary to operate a GPC1-10000-AF Gas Pressure Controller. It also includes a great deal of additional information provided to help you optimize GPC1 use and take full advantage of its many features and functions. - Page 8 GPC1-10000-AF™ OPERATION AND MAINTENANCE MANUAL © 2007 DH Instruments, a Fluke Company Page II...
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Page 9: I N T R O D U C T I On
It is the standard pressure control component in a PGC-10000-AF Pneumatic Gauge Calibrator as well as in a PG7202 piston gauge system. The GPC1-10000-AF is typically delivered as part of a PGC-10000-AF Pneumatic Gauge Calibrator. The PGC-10000-AF system includes a GB-152-AF gas booster and an RPM4/HPMS A70M/A20M that have their own Operation and Maintenance Manuals. -
Page 10: Specifications
Pneumatically Actuated Variable Volume (PDVV) Displacement: PGC-10000-AF SYSTEM 18 to 28 °C Temperature: Operating: -20 to 70 °C Storage: Operating: 15 to 70%RH (non-condensing) Relative Humidity: Storage: 10 to 90%RH (non-condensing) © 2007 DH Instruments, a Fluke Company Page 4... -
Page 11: Instrument Layout
PDVV increase fast and slow buttons PDVV decrease fast and slow buttons Test outlet valve knob Figure 1. Front panel view 1.3.2 OVERALL DIMENSIONS Figure 2. Front and side views with dimensions Page 5 © 2007 DH Instruments, a Fluke Company... -
Page 12: System Schematic
8. TEST3 port (front top) 18. PDVV plunger position indicator 9. DRAIN port (right lateral) 19. PDVV DRIVE air connection (right lateral) 10. Test liquid collection sump 20. DRIVE air filter Figure 3. System schematic © 2007 DH Instruments, a Fluke Company Page 6... -
Page 13: I N S T A L L A T I On
102820 1 ea Adaptor, DH500 F x 1/4 in. NPT M 102889 1 ea Adaptor, DH500 F x AN4 M 102888 3 ea. Plug, DH500 100285 3 ea. Collar, DH500 101201 Page 7 © 2007 DH Instruments, a Fluke Company... -
Page 14: Pgc-10000-Af System
RPM4/HPMS A70M/A20M-AF: Reference pressure monitor and high pressure mounting system used as the pressure measuring reference of the calibration system. • GPC1-10000-AF: Gas pressure controller used to set and adjust high pressure gas in the calibration system. • GB-152-AF: Gas booster package used to supply gas pressure up to 10 000 psi (70 MPa) to the GPC1-10000-AF pressure controller. -
Page 15: Site Requirements
2. INSTALLATION SITE REQUIREMENTS The GPC1-10000-AF is typically delivered as part of a PGC-10000-AF Pneumatic Gauge Calibrator (see Section 2.2). The PGC-10000-AF system also includes a GB-152-AF gas booster and an RPM4/HPMS A70M/A20M that have their own Operation and Maintenance Manuals. -
Page 16: Initial Setup
Supply 45 psi (300 kPa) * This is very low flow. For 7 500 psi (50 MPa): Supply 87 psi (600 kPa) For 10 000 psi (70 MPa): Supply 100 psi (700 kPa) © 2007 DH Instruments, a Fluke Company Page 10... -
Page 17: Connect High Pressure Gas Supply (Gb-152-Af)
These are NOT intended to hold high pressure. They should be removed and replaced with appropriate fittings or stainless steel plugs before high pressure operation. Each dummy plug carries a DH500 collar. Remove and retain the collar for use in connecting to the fitting. Page 11 © 2007 DH Instruments, a Fluke Company... -
Page 18: Make Test Pressure Interconnections
CONNECT THE SYSTEM REFERENCE PRESSURE MEASURING DEVICE (RPM4/HPMS A70M/A20M-AF) GPC1-10000-AF is delivered with an interconnections kit (see Section 2.1.2, Table 1). This kit includes a 12 in. (305 mm) DH500 elbow intended to connect GPC1 to an RPM4/HPMS A70M/A20M-AF reference pressure monitor which is included in the PGC-10000-AF Pneumatic Gauge Calibrator. -
Page 19: Cleanliness Considerations When Connecting Duts
If no such devices will be connected to GPC1, then this port may be used as any TEST port would. • TEST2 port (left lateral): Normally, the system reference pressure measurement device is connected here. In a PGC-10000-AF Pneumatic Gauge Calibrator, this is an RPM4/HPMS A70M/A20M-AF. Page 13 © 2007 DH Instruments, a Fluke Company... -
Page 20: Figure 7. Clean Test1 Port, Sump And Drain Port
2. TEST INLET SET regulator 6. DRAIN port 3. TEST1 port (top, rear) 7. TEST INLET valve 4. TEST2 port (left lateral) 8. TEST OUTLET valve Figure 7. Clean TEST1 port, sump and drain port © 2007 DH Instruments, a Fluke Company Page 14... -
Page 21: Power Up And Verification
Set the pressure as indicated by the TEST INLET gauge to the desired maximum test pressure. The pressure set by the TEST INLET SET regulator is applied to the inlet of the INLET valve. Page 15 © 2007 DH Instruments, a Fluke Company... -
Page 22: Apply Pdvv Drive Pressure
There is a large leak in the system to which GPC1 is connected or in GPC1 itself. Keep the INLET valve open until the desired gas pressure is set. Fully close the INLET valve. © 2007 DH Instruments, a Fluke Company Page 16... -
Page 23: Precautions To Take Before Working With High Pressure Gas / Safety Considerations
Put the PDVV plunger in the START position when starting a calibration or test sequence (see Section 3.2.3). • Systems and DUTs connected to GPC1 should be emptied of liquids before they are pressurized (see Section 3.2.5, 4.2). Page 17 © 2007 DH Instruments, a Fluke Company... -
Page 24: Storage And Shipping
GPC1’s open bottom are protected. GPC1 must ride on its four (4) feet - NOT on its internal components. © 2007 DH Instruments, a Fluke Company Page 18... -
Page 25: O P E R A T I O
GPC1 is a self-contained system designed to set and adjust gas pressure in static pressure test and calibration systems. GPC1-10000-AF operates to 10 000 psi (70 MPa). GPC1 combines the capability to execute large pressure changes very quickly with very fine pressure adjustment. -
Page 26: Figure 8. System Schematic
18. PDVV plunger position indicator 8. TEST3 port (front top) 19. PDVV DRIVE air connection (right lateral) 9. DRAIN port (right lateral) 20. DRIVE air filter 10. Test liquid collection sump Figure 8. System schematic © 2007 DH Instruments, a Fluke Company Page 20... -
Page 27: Operational Functions
The INLET and OUTLET valves (5, 8) are used to execute large pressure changes in the test system and for rough pressure control. The INLET valve is used to increase pressure and the Page 21 © 2007 DH Instruments, a Fluke Company... -
Page 28: Fine Pressure Adjustment, Pdvv (+) And (-) Valve Operation
GPC1 PDVV 3. Minimum End of Stroke plunger from maximum to minimum end of 4. Current Position (red/white line) stroke is 2 cc (0.12 in. Figure 10. PDVV plunger position indicator © 2007 DH Instruments, a Fluke Company Page 22... -
Page 29: Connecting A Device Under Test
DUTs and the system under test should be cleaned of liquids to the extent reasonably possible before being connected to GPC1. Also, see Section 2.4.4.3 for information about the appropriate GPC1 TEST port connection to use. Page 23 © 2007 DH Instruments, a Fluke Company... -
Page 30: Typical Operating Sequence For A Complete Calibration Or Test
PDVV runs out of stroke, use the OUTLET valve to reduce pressure. Vent the system and disconnect the DUT: Open the OUTLET valve fully and check that the DUT reads near zero. Disconnect the DUT. © 2007 DH Instruments, a Fluke Company Page 24... -
Page 31: M A I N T E N A N C E A N D A D J U S T M E N T
GPC1 is covered by a limited 1 year warranty (see Section 6.2). Unauthorized service or repair during the warranty period is undertaken at the owner's risk and may cause damage that is NOT covered under product warranty and/or may void the product warranty. Page 25 © 2007 DH Instruments, a Fluke Company... -
Page 32: Purging The Sump (Drain)
(2). Use caution to ensure that the filter body (3) is oriented in the correct direction (the arrow on the filter body should be pointing in the direction of flow in from the PDVV DRIVE port). © 2007 DH Instruments, a Fluke Company Page 26... -
Page 33: Illustrated Parts Breakdown
Pressure gauge, 20000 psi KQUK-1/4MPMO High pressure regulator 26-1061-44 DH500 gland 60-2HM4 Plug, DH500 60-7HM4-316 DH500/HF2 bulkhead 124139 Bulkhead fitting 4BCF4-316 Sight window 122877 Screw, M4 x 10 .40C100KCSS Lockwasher .40NLOCS .40CNFHS Page 27 © 2007 DH Instruments, a Fluke Company... -
Page 34: Table 4. Gpc1 Internal Assembly Illustrated Parts Breakdown (See Figure 14)
Seat, manifold 124138 Nut, manifold 124137 Gland, 2HM2 60-2HM2 Collar, 2H2 60-2H2 DH500 gland 60-2HM4 DH500 collar 60-2H4-316 DH200 gland 20-2LM4 DH200 collar 20-2L4 Valve nut 122039 Vavle seat 123001 O-ring 2-010-N674-70 © 2007 DH Instruments, a Fluke Company Page 28... - Page 35 Port connector SS-401-PC Filter B-4F-2 Tube, PFA 0317-037 Tubing, polyurethane 3814-7-BK-RL Valve manifold assembly 401641 Adaptor, barbed MH-1012-V Tube, PFA 0317-037 Adaptor, O-seal B-100-1-OR Adaptor, O-seal B-200-1-0S Adaptor, gauge 2CF4-BR O-ring 2-022-V884-75 Page 29 © 2007 DH Instruments, a Fluke Company...
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Page 36: Figure 14. Gpc1 Internal Assembly Illustrated Parts Breakdown
GPC1-10000-AF™ OPERATION AND MAINTENANCE MANUAL Figure 14. GPC1 Internal Assembly Illustrated Parts Breakdown © 2007 DH Instruments, a Fluke Company Page 30... -
Page 37: T R O U B L E S H O O T I N
INLET valve does TEST INLET SET regulator is set too INLET gauge. Adjust INLET regulator, increase pressure. low and/or external pressure supply increase supply pressure if necessary. 3.2.1, to low. 2.4.3 Page 31 © 2007 DH Instruments, a Fluke Company... - Page 38 GPC1-10000-AF™ OPERATION AND MAINTENANCE MANUAL © 2007 DH Instruments, a Fluke Company Page 32...
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Page 39: A P P E N D I C E
Used to release pressure and for rough pressure adjustment. The high gas pressure in GPC1 PDVV, at its TEST connections and in the system to Test pressure which GPC1 is connected. Page 33 © 2007 DH Instruments, a Fluke Company... -
Page 40: Warranty Statement
Minerva Meettechniek B.V. Chrysantstraat 1 European Union 3812 WX Amersfoort Fax (+31) 33.46.22.218 the NETHERLANDS info@minervaipm.com Ohte Giken, Inc. 258-1, Nakadai Tel 81/29.840.9111 Japan/Asia Technology Center Kasumigaura-machi, Fax 81/29.840.9100 Niihari-Gun, tech@ohtegiken.co.jp Ibaraki 300-0133 © 2007 DH Instruments, a Fluke Company Page 34...
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