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P200A-5100
SERIES PUMPS
18mm Versions
Updated 08/18
Standard Versions:
Viton Versions:
Teflon Versions:
Teflon/EPDM Versions
Teflon/Paraflour Versions: P200-5125
Contents:
Installation Instructions:
Pump Specifications:
Exploded View:
Parts List / Kits:
Trouble Shooting Guide:
Repair Instructions:
Torque Specifications:
Preventative Maintenance and
Recommended Spare Parts List:
Pump mounting selection Guide:
Dimensions:
Warranty Information:
Triplex Ceramic
Plunger Pump
Operating Instructions/
Repair and Service Manual
P200-5100
P200-5111
P200-5121
P200-5123
page 2
pages 3
page 4
page 5-6
page 7
pages 8-9
page 10
page 10
page 10
page 11
back page
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Summary of Contents for Giant P200-5111
- Page 1 P200A-5100 Triplex Ceramic Plunger Pump SERIES PUMPS Operating Instructions/ Repair and Service Manual 18mm Versions Standard Versions: P200-5100 Viton Versions: P200-5111 Teflon Versions: P200-5121 Teflon/EPDM Versions P200-5123 Teflon/Paraflour Versions: P200-5125 Contents: Installation Instructions: page 2 Pump Specifications: pages 3 Exploded View:...
- Page 2 Oil: Use only 8.1 ounces (0.24 litres) of Giant Oil (p/n 01154) ISO VG 220 GL4 (e.g. Aral Cavitation and/or compression of gases Degol BG220) or SAE 90 GL4 gear oil.
- Page 3 Pump Specifications Max. Max. Nominal/ Nominal/ Max. Plunger Plunger Stroke Stroke Power Power Flow Flow Intermittent Intermittent Speed Diameter Diameter Req’d Req’d Pressure Pressure Model GPM l/min P230 2200 1750 0.71 0.13 P217 1.85 2200 1750 0.71 0.22 P230 2200 3450* 0.71 0.13...
- Page 4 Exploded View - P200A-5100 Series...
- Page 5 P200A-5100 SERIES PARTS LIST ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY. 08300C Crankcase 08444A-0100 Seal Retainer, 316 S.S. 08301 Dipstick, Except P217-5100 1 08443 O-Ring (-5100) 08480 Dipstick, P217-5100 Only 08443-0001 O-Ring, Viton (-5111/-5121) 08302 Crankcase Cover 06815 O-Ring, EPDM (-5123) 07190-0100...
- Page 6 P200A-5100 SERIES REPAIR KITS Plunger Packing Kits Valve Assembly Kits P200A-5100 - #09756 P200A-5100 Item Part# Description P200A-5111 08443 O-Ring P200A-5121 - #09139-0011 06704 Grooved Seal Item Part# Description 08087 Grooved Seal Ring 07849-0100 Valve Seat 06163 Drip Shield 06809 Valve Plate 07904 Pressure Ring...
- Page 7 Adjust or Replace packing seals Excessive vacuum Reduce suction vacuum Cracked plungers Replace plungers Inlet pressure too high Reduce inlet pressure High Crankcase Wrong Grade of oil Giant oil is recommended Temperature Improper amount of oil in crankcase Adjust oil level to proper amount...
- Page 8 REPAIR INSTRUCTION - P200A-5100 SERIES CAUTION EPDM o-rings must not come into contact with mineral oil or mineral grease. Use silicone grease only. With a 22mm socket By inserting a small screw Using a needle nose pliers, wrench, remove the (3) driver between the valve remove the inlet and dis- discharge valve plugs and...
- Page 9 REPAIR INSTRUCTION - P200A-5100 SERIES Disassembly sequence of the back end of the P200A-5100 series pump. Before you begin, drain the oil from the crankcase. Remove the crankcase cover (3) and o-ring (4) from the crankcase (1). To remove the crankshaft (13), remove the bearing cover (7) and sight glass (8).
- Page 10 P200A-5100 SERIES TORQUE SPECIFICATIONS Position Item# Description Lubrication Torque Amount 07190-0100 Drain Plug & Gasket 22 ft.-lbs. (30 Nm) 08185-0100 Oil Drain Plug with Seal 22 ft.-lbs. (30 Nm) 07188-0100 Screw, 316 S.S. 88 in.-lbs. (10 Nm) 07225-0100 Screw 88 in.-lbs. (10 Nm) 08456-0100 Tension Screw, Plunger Loctite 243...
- Page 11 P200A-5100 DIMENSIONS - INCHES (mm)
- Page 12 A Returned Goods Authorization (R.G.A.) number and completed warranty evaluation form is required prior to the return to Giant Industries of all products under warranty consid- eration. Call (419)-531-4600 or fax (419)-531-6836 to obtain an R.G.A. number.
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