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Summary of Contents for Kistler RoaDyn P106
- Page 1 Instruction Manual RoaDyn P106 / P109 Wheel torque transducers up to ±9,000 N·m Type 9294B... 9294B_002-389e-05.24...
- Page 3 © 2005 ... 2024 Kistler Group. Kistler Group products are protected by various intellectual property rights. For more details visit www.kistler.com. The Kistler Group includes Kistler Holding AG and all its subsidiaries in Europe, Asia, the Americas and Australia.
- Page 4 RoaDyn P106 / P109 – Wheel torque transducers Contents Introduction ..........................3 Important notes ...........................4 For your safety ........................4 Warnings ..........................5 How to use the instrument ....................6 What happens after modifications? ..................6 Disposal instructions for electrical and electronic equipment ..........6 Software upgrades and updates ..................6 Product description ........................7...
- Page 5 Accessories are used. Kistler offers a wide range of products for use in measuring technology: ƒ Piezoelectric sensors for measuring force, torque, strain, pressure, acceleration, shock, vibration and acoustic emission ƒ...
- Page 6 RoaDyn P106 / P109 – Wheel torque transducers 2. Important notes For your safety This product has been manufactured in compliance with current valid safety regulations. It has left the factory in a perfect, safe condition. In order to maintain this condition...
- Page 7 Important notes Warnings Kistler wheel torque sensors have been developed and manufactured to to state-of-the-art standards and ac cording to the best technical knowledge. However, the high-performance components are not designed for unlimited service life as they are heavily utilized up to the permanent load and therefore subject to wear.
- Page 8 RoaDyn P106 / P109 – Wheel torque transducers How to use the instrument ƒ The wheel torque transducer may only be used under the specified environmental and operating conditions. ƒ Protect the signal output of the instrument against contamination and do not touch it with your fingers. Fit the cover supplied when the connection is not used.
- Page 9 Product description 3. Product description Overview The RoaDyn P106/ P109 wheel torque transducers are universal sensors for measuring the traction torque of small and large cars, SUVs, light trucks and high- performance vehicles up to a maximum of ±6,000 N·m and ±9,000 N·m respectively.
- Page 10 RoaDyn P106 / P109 – Wheel torque transducers Application The RoaDyn P106/ P109 wheel torque transducers were designed and developed in close collaboration with the automotive indus try for automotive engineering and research applications.The main focus is on ƒ Rolling resistance measurements for reduction of C02 emission ƒ...
- Page 11 Technical data 4. Technical data Specifications P106 P109 Measuring range Torque, upper range N·m ±6,000 ±9,000 Torque, lower range N·m ±600 ±900 Calibration range forces 0 ... 20 0 ... 30 0 ... 12 0 ... 18 Max. vehicle mass 2,500 3,500 Max.
- Page 12 RoaDyn P106 / P109 – Wheel torque transducers Dimensions Fig. 1: RoaDyn P106 dimensions Fig. 2: RoaDyn P109 dimensions Page 10 9294B_002-389e-05.24...
- Page 13 Mounting 5. Mounting Preparation and tools ƒ The work surface must be clean and dry. ƒ Use appropriate storage surfaces and lifting gear. ƒ The wheel torque transducers may only be fitted and modified by trained personnel. Wear safety shoes and gloves. Use suitable lifting gear when fitting a wheel torque transducer.
- Page 14 RoaDyn P106 / P109 – Wheel torque transducers Mounting The entire combination of tire, rim and rim adapter can be balanced using the balancing adapter (type Z18432Q...) and a spacer ring (type Z17984Q...). Tighten the screws (sensor with rim adapter) with a torque of 30 N·m.
- Page 15 Mounting Mount the hub adapter using the appropriate screws. Tighten them to a torque of 120 N·m (see car manual) ƒ at intervals of 80 N·m – 100 N·m – 120 N·m ƒ crosswise 1-3-5-2-4-1 Fig. 7: Mounting, step 5 Make sure that the screws have the correct head shape (conical or spherical).
- Page 16 RoaDyn P106 / P109 – Wheel torque transducers Align the wheel so that the holes in the RoaDyn transdu- cer are directly in front of the guide rods. Place the wheel on the guide rods and push it backwards as far as possi- ble.
- Page 17 Mounting Lower the vehicle. Fig. 14: Mounting, step 12 Loosen the four screws on the D-Sub connector cover in the center (dust cover) and remove it. Fig. 15: Mounting, step 13 Mount the transmission module (Wheel Unit). To do this, align the positioning hole of the Wheel Unit with the positioning bolt of the wheel;...
- Page 18 RoaDyn P106 / P109 – Wheel torque transducers Dismounting Dismount the Wheel Unit. To do this, loosen the four screws and pull the Wheel Unit off the wheel. Then, install the dust cover. To do this, align the hole in the cover with the positioning bolt of the wheel and then tighten the four screws.
- Page 19 Mounting Remove the wheel. Fig. 21: Dismounting, step 5 Loosen the four or five screws on the hub adapter using your car tools. Fig. 22: Dismounting, step 6 Remove the hub adapter. Fig. 23: Dismounting, step 7 Mount the original wheel on the hub and tighten the four or five screws by hand.
- Page 20 RoaDyn P106 / P109 – Wheel torque transducers Tighten the screws with a torque of 120 N·m (see car manual) as follows: ƒ at intervals of 80 N·m – 100 N·m – 120 N·m ƒ crosswise 1-3-5-2-4-1 Fig. 25: Dismounting, step 9 Lower the vehicle.
- Page 21 System overview on-board electronics 6. System overview on-board electronics The wireless system for the RoaDyn P1x wheel torque transducers consist of the following main components: ƒ Telemetry transmitter module for each wheel ƒ On-board electronics in the vehicle ƒ 2 receiving antennas (one on each side of the vehicle) Receiving antenna right Sending module RF Sending module RR...
- Page 22 RoaDyn P106 / P109 – Wheel torque transducers 7. Balancing of a wheel As the measuring wheel itself is balanced, only the rim and the rim adapter need to be balanced. This can be done using a standard balancing machine. The balancing adapter type Z18432 is used for this purpose with the spa- cer ring (type Z17984Q...
- Page 23 Balancing of a wheel Fig. 30: Spacer ring - correct position Fig. 31: spacer ring - wrong position ƒ Dismount all balancing weights already mounted on the rim ƒ Clean the tire and remove all stones and other partic- les from the tire tread ƒ...
- Page 24 RoaDyn P106 / P109 – Wheel torque transducers Dismount the balancing adapter ƒ Dismount the 4x M7 screws ƒ Dismount the balancing adapter If the balancing adapter should have jammed in the rim, you may be able to remedy this by releasing the air pres- sure.
- Page 25 For additional information about the hexapod calibration system refer to data sheet 003-065e. RoaDyn wheel torque transducers are premium, high- precision measuring devices. We recommend that you send your WTTs to Kistler once a year for calibration. 9294B_002-389e-05.24 Page 23...
- Page 26 This report can then be used to assess safety and reliability and to monitor test equipment. We recommend that you send your RoaDyn WFTs to Kistler once a year or if required (e.g. after overload) for inspection and maintenance. Page 24 9294B_002-389e-05.24...
- Page 27 Accessories 9. Accessories Included accessories Type/art. no. P106: ƒ Fixing screws M12 65012798 ƒ Fixing screws M7 65007919 P109: ƒ Fixing screws M14x1.5 55153589 ƒ Fixing screws M7 55231122 Optional accessories Type/art. no. ƒ Wireless telemetry transmission module 9811B for RoaDyn P1xy, power supply by rechargeable battery ƒ...
- Page 28 RoaDyn P106 / P109 – Wheel torque transducers 10. Declaration of conformity Page 26 9294B_002-389e-05.24...
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