Related Manuals for Kistler RoaDyn P530
Summary of Contents for Kistler RoaDyn P530
- Page 1 Instruction Manual RoaDyn ® P530 Measuring Hub for Tire Test Stands Type 9295B 9295B_002-635e-12.16...
- Page 2 Instruction Manual RoaDyn ® P530 Measuring Hub for Tire Test Stands Type 9295B 9295B_002-635e-12.16...
- Page 4 Foreword Foreword Information in this document is subject to change without notice. Kistler reserves the right to change or improve its products and make changes in the content without obliga- tion to notify any person or organization of such changes or improvements.
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Page 5: Table Of Contents
P530 Measuring Hub for Tire Test Stands, Type 9295B Content Introduction ..........................4 Important Notes...........................5 For Your Safety ........................5 Warnings ..........................6 How to Use the Instrument ....................6 What Happens After Modifications? ...................7 Disposal Instructions for Electrical and Electronic Equipment ..........7 Software Upgrades and Updates ..................7 Product Description ........................8 Overview ..........................8 Features ..........................9... - Page 6 Technical Support ......................34 Accessories and Spare Parts ....................35 Included Accessories ......................35 Optional Accessories ......................35 Wearing Parts for Oil Lubricated Version................35 Wearing Parts for Grease Lubricated Version ..............36 Additional Kistler Products for this Application ..............36 Appendix ............................37 Total pages 38 9295B_002-635e-12.16 Page 3...
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Page 7: Introduction
Accessories. Kistler offers a wide range of products for use in measuring technology: ƒ Piezoelectric sensors for measuring force, torque, strain, pressure, acceleration, shock, vibration, and acoustic-emission ƒ... -
Page 8: Important Notes
Important Notes 2. Important Notes Please read these notes carefully before operating the equipment. Kistler is not responsible for damage that may occur when this system is used in any way other than that for which it is intended. 2.1 For Your Safety This product has been manufactured in compliance with current valid safety regulations. -
Page 9: Warnings
P530 Measuring Hub for Tire Test Stands, Type 9295B 2.2 Warnings Kistler measuring hubs have been developed and manu- factured to the state of the art and according to the best technical knowledge. However, the high-performance components are not designed for unlimited service life as they are heavily utilized up to the permanent load and therefore subject to wear. -
Page 10: What Happens After Modifications
As a rule, modifications to instruments result in altera- tions of the operating instructions. In such cases, inquire at your Kistler distributor about the possibilities of updat- ing your documentation. The current instruction manuals are available for download from the Kistler website (www. -
Page 11: Product Description
P530 Measuring Hub for Tire Test Stands, Type 9295B 3. Product Description 3.1 Overview The RoaDyn P530 measuring hub is the ideal instrument for measuring the wheel force and torque on tire test stands in the laboratory as well as on mobile test vehicles. -
Page 12: Features
3 000 min at full load ƒ Alternative grease lubrication for rotational speeds up to 2 000 min for short running periods available upon request 3.3 Nomenclature RoaDyn P530 Measuring Hub Type 9295B Oil lubrication Grease lubrication 9295B_002-635e-12.16 Page 9... -
Page 13: Application
P530 Measuring Hub for Tire Test Stands, Type 9295B 3.4 Application ƒ Measurement of force and torque resulting from tire non-uniformities, even at high speeds (non-uniformity tests) ƒ Quasi-static, dynamic and highly dynamic measure- ments of tire characteristics ƒ Tire vibration measurement ƒ... -
Page 14: Measuring Chain
Connection Cable (90° plug) Type 1679A5 ( l = 5 m) Type 1679Asp ( l = 1 ... 20 m) If you have any questions or problems concerning the setup, please contact your local Kistler representative. 9295B_002-635e-12.16 Page 11... -
Page 15: Technical Data
≤3 000 Operating temp. range °C –20 ... 80 Degree of protection (cable IP65 mounted) typical values in brackets Table 1: Important specifications For complete specifications please refer to data sheet 000-991, available on www.kistler.com. Page 12 9295B_002-635e-12.16... -
Page 16: Mounting Instructions
Mounting Instructions 4. Mounting Instructions Measuring hubs of Type 9295B are precision instruments and must be handled carefully. Please take note of the following: ƒ Do not drop the measuring hub or expose it to any hard knocks! The maximum force of such shocks could exceed the measuring range of the instrument and cause severe damage ƒ... -
Page 17: Special Notes
P530 Measuring Hub for Tire Test Stands, Type 9295B 4.1.2 Special Notes Please comply with the following notes for correct mounting of the measuring hub: ƒ The measuring hub must be installed only by qualified persons who are familiar with devices of this type ƒ... - Page 18 Mounting Instructions 4.1.3 Measuring Hub Mounting Location The coordinate system of the measuring hub is designed so that, with horizontal drum axle and with the test instru- ment at the top, it conforms to the ISO system of coordi- nates applicable to the wheel force (Fig. 2). The measuring hub is provided with oil lubrication or grease lubrication and must therefore only be used in the position with its Fz axis upwards.
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Page 19: Test Stand Connection
P530 Measuring Hub for Tire Test Stands, Type 9295B 4.2 Test Stand Connection Measuring hubs of Type 9295B1 and Type 9295B2 can be connected at the front side using 3xM16 or 4xM12 screws, or at the rear side using 8xM16 screws (scope of delivery). -
Page 20: Mounting The Test Object
Mounting Instructions 4.3 Mounting the Test Object The test object is mounted on the front side of the shaft, either directly or by using an appropriate adapter. The designated hole patterns are at 100/135 and 160 mm on the pitch circle diameters. Fig. -
Page 21: Wheel Centering
P530 Measuring Hub for Tire Test Stands, Type 9295B 4.4 Wheel Centering If the test object is mounted directly on the shaft, it is possible to mount an additional centering pin on the front side of the shaft (ø45 H7, 2xM6). This configuration may also be used for centering an intermediate adapter (see Fig. -
Page 22: Mounting A Brake
Mounting Instructions 4.5 Mounting a Brake For mounting a brake, the rear side of the measuring hub provides 8xM12 on a pitch circle of 130 mm (see Fig. 6). Fig. 6: Brake installation - dimensions rotating parts are highlighted in blue 9295B_002-635e-12.16 Page 19... -
Page 23: Other Mechanical Interfaces
P530 Measuring Hub for Tire Test Stands, Type 9295B 4.6 Other Mechanical Interfaces The shaft provides a through-going bore (M10x1 at the ends), which can be used for feedthrough of cables or compressed air. It is possible to mount a rotary encoder or a slip ring for compressed air or additional signals on the rear side of the shaft (centering ø36 H7, 3xM5 pcd 24 mm) - (see Fig. -
Page 24: Oil Lubrication
Oil Lubrication 5. Oil Lubrication The circulating oil helps to keep the bearing friction low and is essential for a long service life of the bearings. In addition the oil also helps to cool the measuring hub. For tests under severe conditions (high speed/high loads) the lubrication system could be upgraded by using an additional cooling system (e.g. - Page 25 P530 Measuring Hub for Tire Test Stands, Type 9295B Oil Temperature See corresponding data sheet of the measuring hub. Lubrication Oil Type See corresponding data sheet of the measuring hub. Data sheet 000-991e, available on www.kistler.com Fig. 8: Hose routing Page 22 9295B_002-635e-12.16...
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Page 26: Oil Lubrication System
Oil Lubrication 5.3 Oil Lubrication System Not included in the scope of delivery Fig. 9: Oil lubrication system RoaDyn ® P530 Legend: F: Oil filter (at least one needed) G: Gear pump L: Level control P: Manometer R: Pressure control valve T: Oil tank (tank volume ≈... -
Page 27: Operation
P530 Measuring Hub for Tire Test Stands, Type 9295B 6. Operation The measuring hub is in part a rotating measuring system. The interface between the rotating shaft and the measuring hub is provided by means of two bearings. Bearings are parts subject to wear and therefore their service life largely depends on the loading and lubrication of the bearings. -
Page 28: Friction Torque M Y
Operation 6.2 Friction Torque M The friction of the RoaDyn P530 measurement hub is made up of the bearing friction and the friction of the seals and is also dependent on the lubricant used. The friction torque was determined by performing measurements on two different oil-lubricated measure- ment hubs. -
Page 29: Warm-Up Phase And Tk0
P530 Measuring Hub for Tire Test Stands, Type 9295B 6.3 Warm-up Phase and Tk0 The base plate and the cover plate warp against each other as a result of the inhomogeneous increase in heat. This causes the sensors to measure an interior force (mainly in Y direction) that is dependent on the temperature drop via the sensor and that cannot be compensated for. -
Page 30: Service Life Of Bearings
Operation 6.4 Service Life of Bearings The calculations are based on the following conditions (and ISO as well): ƒ Wheel offset e 38 mm ƒ Rotational speed n 1 000 min Tire radius R = 250 mm Tire radius R = 300 mm Tire radius R = 350 mm Service life of bearings f (F Service life of bearings f (F... -
Page 31: Permissible Force Range
P530 Measuring Hub for Tire Test Stands, Type 9295B 6.5 Permissible Force Range The permissible measuring range is defined by the shaft design. The following chart shows the maximum permissible force range considering the tire radius R and the wheel offset e. Load diagram ƒ... -
Page 32: Calibration
Calibration 7. Calibration 7.1 Calibration Configurations The following calibration configuration is the standard calibration for Type 9295B1 and Type 9294B2. Fig. 14: Standard calibration Vertical force Tangential force Lateral force Overturning torque · R) Driving and braking torque · R) Restoring torque ·... -
Page 33: Special Calibration
≤±2 Table 6: Crosstalk 7.3 Checking Calibration, Function Test and Recalibration Kistler recommends periodic (annual) checking of the cali- bration values and a function test of the measuring hub as well as the entire system. This provides certainty of fault-free functioning of the measuring hub. The customer receives a report of the results of the data that have been measured. -
Page 34: Crosstalk In Function Of Force Application Point And Length Of The Lever Arm
Calibration 7.5 Crosstalk in Function of Force Application Point and Length of the Lever Arm ƒ H1 = 300 mm lever ƒ H2 = 500 mm lever Example: Type 9295A1, SN1310502 7.5.1 Setup 1 Crosstalk in f: [Offset eD] Offset_eD [mm] Crosstalk in f: [Radius R] Radius R [mm] Fig. -
Page 35: Setup 2
P530 Measuring Hub for Tire Test Stands, Type 9295B 7.5.2 Setup 2 Crosstalk in f: [Offset eD] Offset_eD [mm] Crosstalk in f: [Radius R] Radius R [mm] Fig. 16: Setup 2 Page 32 9295B_002-635e-12.16... -
Page 36: Troubleshooting
A list of possible faults as well as information on how to rectify them is found below. If you are unable to correct a fault, please refer to your local Kistler distributor. Fault: No signal at the output of the charge... -
Page 37: Technical Support
P530 Measuring Hub for Tire Test Stands, Type 9295B 8.2 Technical Support In the event that your RoaDyn P530 measuring hub is defect, please observe the following information: ƒ Contact your local Kistler representative. The current addresses are available on www.kistler.com ƒ... -
Page 38: Accessories And Spare Parts
Accessories and Spare Parts 9. Accessories and Spare Parts 9.1 Included Accessories Ordering No. ƒ Ring bolts, 2 x M12 65013149 ƒ Oil connection adapter, 2 x M10x1 65003244* ƒ Oil connection adapter, 2 x M14x1,5 65003245* ƒ Sealing ring, 2 x 10,2/15,9x1 65007701* ƒ... -
Page 39: Wearing Parts For Grease Lubricated Version
65003241 ƒ Lamella seals: FK3 AS, D170/157x1 65007715 FK3 AS, D90/81,8x0,82 65007716 9.5 Additional Kistler Products for this Application Ordering No. ƒ RoaDyn S530 measuring hub for 9289A013 tire wear and tire endurance measurement of passenger car tires on test stands ƒ... -
Page 40: Appendix
Appendix 10. Appendix A. Dimensions of Type 9295B1, Oil Lubricated Rotating parts are highlighted in blue Note: Lubrication system is not included in the scope of delivery! 9295B_002-635e-12.16 Page 37... - Page 41 P530 Measuring Hub for Tire Test Stands, Type 9295B B. Dimensions of Type 9295B2, Grease Lubricated Rotating parts are highlighted in blue Page 38 9295B_002-635e-12.16...
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