Related Manuals for Kistler RoaDyn S260
Summary of Contents for Kistler RoaDyn S260
- Page 1 Instruction Manual RoaDyn S260 Measuring hub for tire test machines Type 9289A113 9289A_002-535e-07.21...
- Page 3 Information in this document is subject to change without notice. Kistler reserves the right to change or improve its products and make changes in the content without obligation to notify any person or organization of such changes or improvements.
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Page 4: Table Of Contents
Connection and cables for the measuring system ............... 16 4.4.1 Connection of RoaDyn S260 with digital electronics KiRoad Tire Testing Type 9820A… 17 4.4.2 Connection of RoaDyn S260 with analog electronics Type 5633A1 ........ 17 ... - Page 5 Content Troubleshooting ......................... 33 Fault location and rectification ................... 33 Defective measuring hub ....................34 Technical data ..........................35 Appendix ............................. 36 10.1 Rear plate for oil hose mounting ..................36 ...
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Page 6: Introduction
RoaDyn S260 Measuring Hub for Tire Test Machines Type 9289A113 1. Introduction Please take the time to thoroughly read this instruction manual. It will help you with the installation, maintenance, and use of this product. To the extent permitted by law Kistler does not accept... -
Page 7: Important Notes
Installation 2. Important notes It is essential for you to study the following information, compliance with which is for your personal safety during use and will ensure long, fault-free operation of the instrument. 2.1 For your safety This instrument has been thoroughly tested and has left the factory in perfectly safe condition. -
Page 8: Warnings
RoaDyn S260 Measuring Hub for Tire Test Machines Type 9289A113 2.2 Warnings The measuring hub is designed and manufactured by Kistler Instrumente AG according to the best enginee- ring knowledge and the latest state of technology. These components, however, are not designed for indefinite use. -
Page 9: How To Treat The Instrument
Please keep these Operating Instructions in a safe place where they can be consulted at any time. If the instructions get lost, just contact your Kistler distributor and they will be replaced without delay. All information and directives in these instructions may be modified at any time without prior notification. -
Page 10: General Description Of The Instrument
RoaDyn S260 Measuring Hub for Tire Test Machines Type 9289A113 3. General description of the instrument 3.1 Field of application for multi-component measuring hub S260 The measuring hub is used for rolling resistance measurements according the commonly used global regulations (ISO 28580, SAE J1269, ECE R117) for truck tires above Load Index 121. -
Page 11: Roadyn S260 Measuring Chain Digital And Analog
Installation 3.2 RoaDyn S260 measuring chain digital and analog Fig. 2: Digital measuring chain RoaDyn S260 Fig. 3: Analog measuring chain RoaDyn S260 Page 9... -
Page 12: Installation
RoaDyn S260 Measuring Hub for Tire Test Machines Type 9289A113 4. Installation Important Notes The measuring hub Type 9289A113 is a precision instrument whose inherent accuracy will only be maintained when the instrument is carefully handled. Please take note of the following requirements: ... -
Page 13: Preparation For Mounting The Measuring Hub On The Test Bench
Installation 4.3 Preparation for mounting the measuring hub on the test bench Please comply with the following notes for correct mounting of the measuring hub: The measuring hub must only be installed by personnel who are familiar with the instrument and are adequately qualified ... -
Page 14: Measuring Hub Mounting Location
RoaDyn S260 Measuring Hub for Tire Test Machines Type 9289A113 4.3.1 Measuring hub mounting location The measuring hub could be mounted either on the left or the right side of the drum (Fig. 6). Fig. 6: Horizontal drum axle with different positions of... -
Page 15: Mounting On Tire Test Bench
Installation 4.3.2 Mounting on tire test bench Standard mounting of the measuring hub is done using the twelve M16x60 mm screws, supplied at delivery. These screws are on a 410 mm pitch circle diameter and must be tightened with a torque of 180 … 190 Nꞏm. The positioning is given by two 10 mm pins which are also located on the pitch circle diameter 410 mm. -
Page 16: Mounting Oil Hoses
RoaDyn S260 Measuring Hub for Tire Test Machines Type 9289A113 4.3.3 Mounting oil hoses In order to not create any force interaction between measuring hub and test machine, the piping has to be done as follows: Fig. 8: Piping Oil hoses should be taken to the rear side without bending. - Page 17 Installation Fig. 10: Plug in the oil hoses into the 90° oil connector (red highlighted) Mount screws (see appendix 10.2) and nuts in the corresponding holes and adjust the level in order to avoid any force interaction to the measuring hub. Fig.
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Page 18: Connection And Cables For The Measuring System
RoaDyn S260 Measuring Hub for Tire Test Machines Type 9289A113 Fig. 12: Hose fixation by using cable straps To avoid any force interaction on the dynamometer, ensure that the oil hoses are not contacted hard by other parts. This should also be checked during moving of the sledge. -
Page 19: Connection Of Roadyn S260 With Digital Electronics Kiroad Tire Testing Type 9820A
Installation 4.4.1 Connection of RoaDyn S260 with digital electronics KiRoad Tire Testing Type 9820A… Fig. 13: Digital measuring chain 4.4.2 Connection of RoaDyn S260 with analog electronics Type 5633A1 Fig. 14: Analog measuring chain Page 17... -
Page 20: Oil Lubrication
RoaDyn S260 Measuring Hub for Tire Test Machines Type 9289A113 5. Oil lubrication The oil circulating helps to keep the bearing friction low and is essential for a long lifetime of the bearings. In addition, the oil also helps to cool the measuring hub. -
Page 21: Oil Circulating Lubrications
Installation 5.2 Oil circulating lubrications On every occasion it must be ensured that the circulating lubrication is in operation before use of the measuring hub on the test bench. If the measuring hub runs without oil lubrication, the bearings will be damaged within a short period of use. Important points to be noted: Oil Outflow The oil outflow should be designed to prevent any... -
Page 22: Oil Lubrication System
RoaDyn S260 Measuring Hub for Tire Test Machines Type 9289A113 5.3 Oil lubrication system Fig. 16: Oil lubrication system Legend: F: Oil filter (at least one needed) G: Inner gear pump L: Level control P: Manometer R: Pressure control valve... -
Page 23: Operation
For the preparation and installation of analog electronics 5633A1 refer to the instruction manual of 5633A1.As the signals from the RoaDyn S260 are available as raw signals at the output of the analog electronics the calculation and compensation of the summing forces have to be done by the DAQ-system. - Page 24 RoaDyn S260 Measuring Hub for Tire Test Machines Type 9289A113 Use the following formula to calc the summing forces of the RoaDyn S260 ...
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Page 25: Mounting Adapter Flange
Installation 6.4 Mounting adapter flange Before mounting the adapter flange on the measuring hub clean the spindle surface and the adapter flange. Mount the adapter flange by using six M16 screws (not supplied within the scope of delivery) quality 12.9 on a 185 mm pitch circle diameter. -
Page 26: Maintenance
30 second moving average of the F signal A set (Kistler Type 9907A2, 11 pieces – 20 kg each) of deadweights; including hook, mounting tools and analyzing tool has to be prepared Power-up the S260 at least 60 minutes before starting... -
Page 27: Deadweight Calibration Procedure
Installation All devices such as oil pumps, motor of drum, fan, etc. should be powered off during the deadweight calibration procedure No force shunt due to hard contact between oil hoses and tire test machine Deadweights are applied symmetrically ... - Page 28 RoaDyn S260 Measuring Hub for Tire Test Machines Type 9289A113 Mount the deadweight plate (20 kg) with the lowest serial number to the hook. The groove of the plate should be orientated toward the S260. Mount the deadweight No. 2 (20 kg) to the hook. The groove of the plate should be rotated by about 20°...
- Page 29 Installation CALIBRATION LOAD Wait until the displayed value is stable for at least 5 seconds and fill-in the measured value (including ±) in the corresponding field A of the "deadweight calibration tool". Mount the deadweight No. 6 (20 kg) to the hook. Wait until the displayed value is stable for at least 5 seconds and fill-in the measured value (including ±) in the corresponding field B of the "deadweight calibration...
- Page 30 RoaDyn S260 Measuring Hub for Tire Test Machines Type 9289A113 Wait until the displayed value is stable for at least 5 seconds and fill-in the measured value (including ±) in the corresponding field D of the "deadweight calibration tool". Mount the deadweight No. 9 (20 kg) to the hook.
- Page 31 Installation Wait until the displayed value is stable for at least 5 seconds and fill-in the measured value (including ±) in the corresponding field G of the "deadweight calibration tool". UNLOADING Dismount the deadweight No. 11 from the hook. Wait until the displayed value is stable for at least 5 seconds and fill-in the measured value (including ±) in the corresponding field H of the "deadweight calibration tool".
- Page 32 RoaDyn S260 Measuring Hub for Tire Test Machines Type 9289A113 Wait until the displayed value is stable for at least 5 seconds and fill-in the measured value (including ±) in the corresponding field J of the "deadweight calibration tool". Dismount the deadweight No. 8 from the hook.
- Page 33 Installation Wait until the displayed value is stable for at least 5 seconds and fill-in the measured value (including ±) in the corresponding field M of the "deadweight calibration tool" Repeat the above procedure 5 times Calculate the sensitivity and the deviation by pressing the "Evaluation"...
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Page 34: Checking Calibration, Function Test And Recalibration
RoaDyn S260 Measuring Hub for Tire Test Machines Type 9289A113 7.2 Checking calibration, function test and recalibration 7.2.1 Checking calibration and function test Kistler recommends periodic checking of the calibration values and a function test of the measuring hub as well as the entire system, if possible. -
Page 35: Troubleshooting
8.1 Fault location and rectification You will find below a list of possible faults and information for their rectification. If you cannot remedy a fault, please refer to your local Kistler distributor. Fault: No signal at the output respectively at the... -
Page 36: Defective Measuring Hub
RoaDyn S260 Measuring Hub for Tire Test Machines Type 9289A113 8.2 Defective measuring hub If your measuring hub is defective, please comply with the following instructions: Contact your local Kistler distributor and report the condition of the defective instrument ... -
Page 37: Technical Data
Installation 9. Technical data See data sheet 9289A_000-891. Page 35... -
Page 38: Appendix
RoaDyn S260 Measuring Hub for Tire Test Machines Type 9289A113 10. Appendix 10.1 Rear plate for oil hose mounting Page 36... -
Page 39: Screw For Oil Hose Fixation
Appendix 10.2 Screw for oil hose fixation Page 37... -
Page 40: Ec Declaration Of Conformity
RoaDyn S260 Measuring Hub for Tire Test Machines Type 9289A113 10.3 EC Declaration of conformity Page 38... - Page 41 Appendix Page 39...
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