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Optimum OPTIdrill D 17Pro Operating Instructions Manual

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Translated from German to English - www.onlinedoctranslator.com
Operating instructions
Version 1.0.5
drill
Article No. 3003010
Article No. 3003015
3003020
Article No. 3003030
Article No. 3003040
D23 Pro - 400V (D17 Pro image similar)
D26 Pro
D33 Pro
DE

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Summary of Contents for Optimum OPTIdrill D 17Pro

  • Page 1 Translated from German to English - www.onlinedoctranslator.com Operating instructions Version 1.0.5 drill Article No. 3003010 Article No. 3003015 3003020 Article No. 3003030 Article No. 3003040 D23 Pro - 400V (D17 Pro image similar) D26 Pro D33 Pro...
  • Page 2 Table of contents Security 1.1 Machine variants............................5 1.2 Safety instructions (warnings) ......................6 1.2.1 Hazard classification........................ 6 1.2.2 Other pictograms........................6 1.3 Intended use..............................7 1.4 Reasonably foreseeable misuse ....................... 8 1.4.1 Avoiding misuse ........................ 8 1.5 Dangers posed by the drilling machine ..................... 9 1.6 Qualification ..............................
  • Page 3 4.5.1 Drilling depth stop .........................32 4.5.2 Digital drilling depth ..........................33 4.6 Table tilt ............................33 4.7 Speed change..............................34 4.7.1 Speed tables............................34 4.7.2 Speed display..........................37 4.8 Before the work step..........................37 4.9 During the work process..........................37 4.10 Quill feed................................37 4.11 Removal and installation of drill chucks and drills....................38 4.12 Keyless drill chuck ..........................38 4.12.1 Installing the drill chuck ..........................38 4.13 Cooling ................................39...
  • Page 4 Dear Customer, Thank you for purchasing an OPTIMUM product. OPTIMUM metalworking machines offer the highest level of quality, technically optimal solutions, and an outstanding price-performance ratio. Continuous development and product innovations ensure the latest technology and safety at all times.
  • Page 5 Always keep the documentation near the drill. INFORMATION If you cannot solve problems using this manual, please contact: Optimum Maschinen Germany GmbH - Dr. Robert-Pfleger-Str. 26 D-96103 Hallstadt Email: info@optimum-maschinen.de 1.1 Machine variants...
  • Page 6 1.2 Safety instructions (warnings) 1.2.1 Hazard classification We divide safety instructions into different levels. The table below provides an overview of the assignment of symbols (pictograms) and signal words to the specific hazard and (possible) consequences. pictogram Signal word Definition/Consequences Immediate danger that will result in serious injury or death to persons.
  • Page 7 If the drilling machine is used in a manner other than that described above or modified without the permission of Optimum Maschinen Germany GmbH, the drilling machine will no longer be used as intended.
  • Page 8 WARNING! Severe injuries. Modifications and changes to the operating parameters of the drill are prohibited! They endanger people and can damage the drill. 1.4 Reasonably foreseeable misuse Any use other than that specified under “Intended Use” or that exceeding this is considered improper and is prohibited.
  • Page 9 1.5 Dangers posed by the drilling machine The drilling machine is state of the art. However, a residual risk still remains, because the drilling machine works with high speeds, rotating parts, electrical voltages and currents. We have minimized the risk to people's health posed by these hazards through design and safety technology.
  • Page 10 1.6.3 Craft or industrial use This manual is also intended for the operators, the operators, the personnel for maintenance work. Therefore, the warnings refer to both the operation and maintenance of the drill. WARNING! Always disconnect the drill from the electrical power supply. This prevents unauthorized operation.
  • Page 11 Depending on the materials being processed and the tools used, dust and mists can be created that are hazardous to your health. Ensure that the resulting hazardous dust and mists are safely extracted at the source and removed from the work area or filtered. Use a suitable extraction system for this purpose.
  • Page 12 Check all safety devices at the beginning of each shift (during interrupted operation), once a week (during continuous operation), after each maintenance and repair. Check that the prohibition, warning and information signs as well as the markings on the drill are legible (clean if necessary), are complete (replace if necessary).
  • Page 13 INFORMATION As long as the chuck guard is not closed, the machine cannot be started. 1.13 V-belt protective cover INFORMATION The machine cannot be started until the protective cover is closed. 1.14 Body protection For certain types of work, you will need body armor as protective equipment. These include: protective helmet, Safety goggles or face shield, protective gloves,...
  • Page 14 Check their function after reinstallation! 1.18 Accident report Immediately inform your supervisors and Optimum Maschinen Germany GmbH about accidents, potential sources of danger and “near misses”. Near misses can have many causes. The sooner they are reported, the sooner the causes can be remedied.
  • Page 15 A second person must be present when working on live parts and must switch off the power in an emergency. In the event of a power outage, switch off the machine immediately! Observe the required inspection intervals according to the Industrial Safety Ordinance and equipment inspection.
  • Page 16 Technical data The following data are dimensions and weight specifications and the machine data approved by the manufacturer. The calculated service life of the machine according to EN ISO 13849 and EN ISO 12100 is at least 10 years based on daily operation of 8 hours on 220 working days per year, subject to compliance with the ambient conditions, intended use, and adherence to the required maintenance intervals.
  • Page 17 D17 Pro D23 Pro D26 Pro D33 Pro Distance spindle - table (max.) max. 325 mm max. 425 mm max. 720 mm max. 695 mm maximum distance [mm] max. 530 mm max. 618 mm max. 1230 mm max. 1180 mm spindle - foot Working surface machine base [ mm ] 220 x 230 mm...
  • Page 18 In addition, permissible exposure levels may vary from country to country due to national regulations. However, this information on noise emissions should allow the machine operator to better assess the hazards and risks. 2.2 Dimensions 2.2.1 D17 Pro Center of gravity Technical data D17 Pro│D23 Pro│D26 Pro│D33 Pro Version 1.0.5 - 2025-02-07...
  • Page 19 2.2.2 D23 Pro Center of gravity Technical data D17 Pro│D23 Pro│D26 Pro│D33 Pro Version 1.0.5 - 2025-02-07 Original operating instructions...
  • Page 20 2.2.3 D26 Pro Technical data D17 Pro│D23 Pro│D26 Pro│D33 Pro Version 1.0.5 - 2025-02-07 Original operating instructions...
  • Page 21 2.2.4 D33 Pro Technical data D17 Pro│D23 Pro│D26 Pro│D33 Pro Version 1.0.5 - 2025-02-07 Original operating instructions...
  • Page 22 Delivery, internal transport, assembly and Commissioning 3.1 Information on transport, installation, commissioning Improper transport, installation and commissioning is prone to accidents and can cause damage or malfunctions to the machine, for which we accept no liability or guarantee. Transport the delivery contents to the installation site using a sufficiently dimensioned industrial truck or a crane, ensuring they cannot shift or tip over.
  • Page 23 3.2 Delivery INFORMATION The drill is disassembled for easy packaging. Before use, the drill must be assembled. It is delivered in a transport crate. After unpacking and transport to the installation site, individual components of the machine must be assembled and put together. Immediately upon receipt of the machine, inspect its condition and immediately report any damage to the last carrier, even if the packaging is intact.
  • Page 24 Mounting the base and drilling column Place the stand on the floor and screw attach the Drill column with the base. The base is provided with mounting screws for the drill column. retaining ring rack Loosen the screw on the retaining ring and remove the retaining ring Drilling column and the rack.
  • Page 25 Insert the drilling table into the drilling table support and clamp it with the clamping lever. drilling table clamping lever Fig.3-4: D26Pro Mounting the keyless drill chuck Before the work step on page 37 Installing the chuck guard WARNING! bracket Drills without Drill chuck guard.
  • Page 26 4. Make sure that the adjusting screw is tightened after assembly and closed in the Condition of the chuck guard facing forward. Adjusting screw Fig.3-7: Assembly-3 INFORMATION A switch is integrated into the chuck guard holder to monitor the closed position. The machine cannot be started until the chuck guard is closed.
  • Page 27 D17 Pro Fig.3-8: Mounting foot D17 Pro D23 Pro Fig.3-9: Mounting foot D23 Pro D17 Pro│D23 Pro│D26 Pro│D33 Pro Version 1.0.5 - 2025-02-07 Original operating instructions...
  • Page 28 D26 Pro Fig.3-10: Mounting foot D26Pro D33 Pro Fig.3-11: Mounting foot D33 Pro D17 Pro│D23 Pro│D26 Pro│D33 Pro Version 1.0.5 - 2025-02-07 Original operating instructions...
  • Page 29 Only use the tool holders (e.g. drill chucks) that were delivered with the machine or are offered as optional equipment by OPTIMUM. Only use tool holders within the permitted speed range specified for them. Tool holders may only be modified in accordance with the recommendations of OPTIMUM or the clamping device manufacturer. WARNING! When inexperienced personnel first start up the drilling machine, they endanger people and the equipment.
  • Page 30 3.7.1 Warming up the machine DANGER! If the drill, especially the drill spindle, is immediately operated at maximum power when it is cold, it may be damaged. A machine that has cooled down, as can happen immediately after transport, should therefore only be warmed up for the first 30 minutes at a spindle speed of about 500 rpm.
  • Page 31 Operation 4.1 Control and display elements Fig.4-1: D23 Pro - Controls and displays Pos. Pos. Designation Designation Push button “Off” Push button “On” Direction of rotation switch - Emergency stop switch (only on 400V machines) Scale drilling depth stop clamping lever Keyless drill chuck V-belt housing protective cover Handle for V-belt tension...
  • Page 32 4.2 Control panel Push button ON The “ON” push button switches on the rotation of the drill spindle. Push button off The “OFF push button” switches off the rotation of the drill spindle. Direction of rotation switch only on 400V machines 4.3 Switch on the machine INFORMATION As long as the chuck guard is not closed, the machine cannot be started.
  • Page 33 4.5.2 Digital drilling depth Shows the current drilling depth. Zero point drilling depth Display On off Switching to Speed display Unit Metric / Inch Fig.4-3: Digital display 4.6 Table tilt CAUTION! The further the drilling table is tilted to the left or right, the lower the load-bearing capacity and the clamping effect of the tilted drilling table.
  • Page 34 4.7 Speed change CAUTION! Preventive safety measure: Unplug the drill. Disconnect the machine from the protective cover electrical supply. V-belt Loosen the screw on the V-belt protective cover. Slide rail screw Handle Fig.4-5: Belt drive Open the protective cover. Loosen the slide rail screws on the left and right of the drill head and push the motor towards the drill chuck using the handle.
  • Page 35 D23 Pro 50Hz Operation D17 Pro│D23 Pro│D26 Pro│D33 Pro Version 1.0.5 - 2025-02-07 Original operating instructions...
  • Page 36 D26 Pro 50Hz D33 Pro 50Hz Operation D17 Pro│D23 Pro│D26 Pro│D33 Pro Version 1.0.5 - 2025-02-07 Original operating instructions...
  • Page 37 4.7.2 Speed display Displays the current speed. Zero point drilling depth Display On off Switching to Speed display Unit Metric / Inch Fig.4-6: Digital display 4.8 Before the work process WARNING! During drilling, the workpiece must be securely clamped to prevent it from being pulled along by the drill.
  • Page 38 4.11 Removal and installation of drill chucks and drills CAUTION! Preventive safety measure: Unplug the drill. DANGER! The tool and/or chuck will drop. Hold the tool or chuck firmly while removing the bit. Conical mandrels can be removed using a standard drift. Disconnect the drill from the electrical supply.
  • Page 39 Check and clean the conical seat in the drill spindle and on the taper mandrel of the tool or drill chuck. Press the taper mandrel into the drill spindle. 4.13 Cooling The rotational movement creates high temperatures at the tool cutting edge due to the frictional heat that occurs.
  • Page 40 Determining the cutting speed and the rotational speed 5.1 Cutting speed/feed table Material table recommended feedf recommended in mm/revolution Cutting speed to be processed speed material Drill diameterdin mm Vcin m/min 2...3 > 3...6 > 6...12 > 12...25 > 25...50 unalloyed structural steels 0.05 0.10...
  • Page 41 in m/min Drill Ø Speed in rpm in mm 1146 1274 1592 1911 2229 2548 3185 3822 5096 6369 1042 1158 1448 1737 2027 2316 2895 3474 4632 5790 1062 1327 1592 1858 2123 2654 3185 4246 5308 1225 1470 1715 1960 2450...
  • Page 42 in m/min Drill Ø Speed in rpm in mm 41.0 42.0 43.0 44.0 45.0 46.0 47.0 48.0 49.0 50.0 5.2.1 Example for calculating the required speed on your drilling machine The required speed depends on the diameter of the drill, the material to be machined and the cutting material of the drill.
  • Page 43 maintenance In this chapter you will find important information about Inspection, Maintenance, Repair. DANGER! Regular, properly performed maintenance is an essential prerequisite for operational safety, trouble- free operation, a long service life of the machine and the quality of the products you produce. The facilities and equipment of other manufacturers must also be in perfect condition.
  • Page 44 6.1.2 Recommissioning Carry out a safety check before restarting. Security check on page 11 WARNING! Before starting the machine, make sure that no danger to persons arises and the machine is not damaged. 6.2 Inspection and maintenance The type and degree of wear depends largely on the individual application and operating conditions.
  • Page 45 How? interval What? Where? Oil the drill column regularly with commercially available oil. Lubricate the rack regularly with commercially available grease (e.g. plain bearing grease). Drilling column Monthly rack Check the V-belts in the drill head for porosity and wear. V-belt semi-annually Fig.6-1: V-belt housing...
  • Page 46 How? interval What? Where? CAUTION! Parts can fly towards you. When disassembling the spring housing, ensure that only qualified personnel service and repair the machine. Loosen the two nuts on the spring housing approximately 1/4 turn counterclockwise. Under no circumstances should you completely remove the nuts from the thread! Hold the spring housing firmly with one hand and pull it out gently with the other hand.
  • Page 47 How? interval What? Where? Unusual rattling noises can be caused byRegreasingbe eliminated. During drilling, the spindle sleeve (1) moves up or down with the toothed spindle (2) in the stationary, driven sleeve (3). The noise is caused by the necessary play between the two gears of the sleeve and spindle.
  • Page 48 If your qualified personnel carries out the repairs, they must follow the instructions in this operating manual. Optimum Maschinen Germany GmbH assumes no liability and provides no guarantee for damages or malfunctions resulting from non-compliance with these operating instructions. Use for repairs...
  • Page 49 Disturbances Cause/- remedy Disturbance possible effects • Incorrect electrical connection to 400 • Engine gets hot V machines Noises while working. • Spindle runs dry. • Lubricate the spindle. • Tool is blunt or incorrectly • Use new tool and check tension clamped.- (tightness of drill, chuck and cone mandrel).
  • Page 50 Cause/- remedy Disturbance possible effects Digital speed does not match • Deviations of ± 100 rpm are not • not possible table on machine unusual. D17 Pro│D23 Pro│D26 Pro│D33 Pro Disturbances Version 1.0.5 - 2025-02-07 Original operating instructions...
  • Page 51 Spare parts 8.1 Ordering spare parts - Ordering spare parts Please provide the following - Please indicate the following: Serial number - Serial No. Machine designation - Machine name Date of manufacture - Date of manufacture Article number - Article no. The article number can be found in the spare parts list.
  • Page 52 8.4 Spare part drawings D17Pro Image 8-1: OPTI D17Pro - 1 of 2 EN | EN D17Pro | D23Pro | D26Pro | D33Pro Version 1.0.5 - 2025-02-07 Original operating instructions...
  • Page 53 D17Pro 78-1 Image 8-2: OPTI D17Pro - 2 of 2 D17Pro | D23Pro | D26Pro | D33Pro EN | EN Version 1.0.5 - 2025-02-07 Original operating instructions...
  • Page 54 Spare parts list - Parts list - OPTI D17Pro Size Crowd Article number Pos. Designation Description Qty. Size Item no. Cover 0300317101D Base part 0300317101U lower part V-belt V-belt 8 x 825 03003171108 spindle nut 0300317109 Spindle nut Pulley spindle Spindle Pulley 0300317110 Driver...
  • Page 55 Spare parts list - Parts list - OPTI D17Pro Size Crowd Article number Pos. Designation Description Qty. Size Item no. cover Cover socket Bushing Plug 3/8" closure 03334400108 0300317188 Shaft with Handle Shaft with handle pointer indicator knurled screw Knurled screw 03003171123 03003171124 Engine cover...
  • Page 56 D23Pro Image 8-3: OPTI D23Pro - 1 of 2 EN | EN D17Pro | D23Pro | D26Pro | D33Pro Version 1.0.5 - 2025-02-07 Original operating instructions...
  • Page 57 D23Pro Image 8-4: OPTI D23Pro - 2 of 2 D17Pro | D23Pro | D26Pro | D33Pro EN | EN Version 1.0.5 - 2025-02-07 Original operating instructions...
  • Page 58 Spare parts list - Parts list - OPTI D23Pro Size Crowd Article number Pos. Designation Description Qty. Size Item no. Cover 0300323101D Base part 0300323101U lower part knurled screw Knurled screw 03003171208 Driver 0300323110 Driving pin circlip Circlip 0300323111 6204.2R 0406204R Ball bearing ball bearings...
  • Page 59 Spare parts list - Parts list - OPTI D23Pro Size Crowd Article number Pos. Designation Description Qty. Size Item no. screw Screw M6 x 10 Clamping lever 0300317183 clamping lever washer Washer 0300323193 Drilling table drilling table 0300323195 Column with bracket Column with flange rack Rack...
  • Page 60 D26Pro Img.8-5: OPTI D26 Pro - 1 of 2 EN | EN D17Pro | D23Pro | D26Pro | D33Pro Version 1.0.5 - 2025-02-07 Original operating instructions...
  • Page 61 D26Pro 119 120 87 86 84 Img.8-6: OPTI D26 Pro - 2 of 2 D17Pro | D23Pro | D26Pro | D33Pro EN | EN Version 1.0.5 - 2025-02-07 Original operating instructions...
  • Page 62 Spare parts list - Parts list - OPTI D26Pro Size Crowd Article number Pos. Designation Description Qty. Size Item no. Cover 0300326301D Base part 0300326301U lower part knurled screw Knurled screw 03003171208 circlip Circlip 0300326311 6205.2R 0406205R Ball bearing ball bearings ring ring 0300326313...
  • Page 63 Spare parts list - Parts list - OPTI D26Pro Size Crowd Article number Pos. Designation Description Qty. Size Item no. 0300326393 Drilling table drilling table Column 0300326395CPL column Column mount 0300326395 Column flange screw Screw M10 x 12 rack Rack 0300326397 machine base Machine base...
  • Page 64 D33Pro Image 8-7: OPTI D33Pro - 1 of 2 EN | EN D17Pro | D23Pro | D26Pro | D33Pro Version 1.0.5 - 2025-02-07 Original operating instructions...
  • Page 65 D33Pro 103A Image 8-8: OPTI D33Pro - 2 of 2 D17Pro | D23Pro | D26Pro | D33Pro EN | EN Version 1.0.5 - 2025-02-07 Original operating instructions...
  • Page 66 Spare parts list - Parts list - OPTI D33Pro Size Crowd Article number Pos. Designation Description Qty. Size Item no. V-belt spindle V-belt spindle 13 x 750 039V13750 0300333302 Mother Groove Pulley spindle Spindle pulley 0300333303 Driver 0300333304 Driving pin retaining ring Safety ring 0300333305...
  • Page 67 Spare parts list - Parts list - OPTI D33Pro Size Crowd Article number Pos. Designation Description Qty. Size Item no. screw Screw M6x10 Grip+Shaft 03003333101 Handle+shaft rack Rack 03003333102 03003333108 Column column 103 a Column mount Column flange screw Screw 03003333104 Allen screw Socket head wrench...
  • Page 68 Drill chuck protection Drill chuck protection Size Crowd Article number Pos. Designation Description Qty. Size Item no. hexagon socket screw Socket head screw GB 70-85 - M6 x 10 disc Washer 03020333123 hexagon socket screw Socket head screw GB 70-85 - M6 x 16 knurled screw Knurled screw bracket...
  • Page 69 8.5 M Machine labels Crowd Designation D17Pro D23Pro D26Pro D33Pro Designation Qty. Speed table 03003171L01 03003231L01 03003263L01 03003333L01 Speed table 03003171L02 03003231L02 03003263L02 03003333L02 Front label Front label 03003171L05 03003171L05 03003171L05 03003171L05 Information label Info label Safety label Safety label 03003171L06 03003171L06 03003171L06...
  • Page 70 8.6 Wiring diagram - 230V EN | EN D17Pro | D23Pro | D26Pro | D33Pro Version 1.0.5 - 2025-02-07 Original operating instructions...
  • Page 71 8.7 Wiring diagram - 400V D17Pro | D23Pro | D26Pro | D33Pro EN | EN Version 1.0.5 - 2025-02-07 Original operating instructions...
  • Page 72 Electrical spare parts Crowd Designation D17Pro D23Pro D26Pro D33Pro Designation Qty. Spindle motor 230V 0300317173 0300323123 Spindle motor 230V Spindle motor 400V 0300323323 0300323323 0300333323 Spindle motor 400V 030030101A0 (230V only 030030101A0 control board Control board Digital display Digital readout 03003030218 03003030218 03003030218 03003030218...
  • Page 73 The processing of liability or warranty claims will be carried out at the discretion of OPTIMUM GmbH either directly with OPTIMUM GmbH or through one of its dealers. Defective products or their components will either be repaired or replaced with non-defective ones.
  • Page 74 - non-reproducible software errors Services provided by OPTIMUM GmbH or one of its vicarious agents to fulfill an additional warranty constitute neither an acknowledgement of a defect nor an acknowledgement of liability. These services do not inhibit and/or interrupt the warranty period.
  • Page 75 Please contact Optimum Maschinen Germany GmbH if the machine and accessories need to be stored for longer than three months and under environmental conditions other than those specified. 9.5 Disposal instructions / recycling options: Please dispose of your device in an environmentally friendly manner by disposing of waste properly and not in the environment.
  • Page 76 We are obligated to monitor our products even after delivery. Please let us know anything that might be of interest to us: Changed setting data Experiences with the drill that are important for other users Recurring faults Optimum Maschinen Germany GmbH- Dr.-Robert-Pfleger-Str. 26 D-96103 Hallstadt D17 Pro│D23 Pro│D26 Pro│D33 Pro Attachment Version 1.0.5 - 2025-02-07...
  • Page 77 Fax +49 (0) 951 - 96 555 - 888- Email: info@optimum-maschinen.de D17 Pro│D23 Pro│D26 Pro│D33 Pro Attachment Version 1.0.5 - 2025-02-07 Original operating instructions...
  • Page 78 EC Declaration of Conformity according to Machinery Regulation 2023/1230 Annex V Part A Optimum Maschinen Germany GmbH- The manufacturer / distributor: Dr.-Robert-Pfleger-Str. 26- D - 96103 Hallstadt hereby declares that the following product Product name: drill Type designation: D17 Pro | D23 Pro | D26 Pro | D33 Pro...
  • Page 79 index dimension Technical data ..........16 D17 Pro ............18 Transportation ............23 D23 Pro ............19 D26 Pro ............20 Accident report ............14 D33 Pro ............21 Copyright ............. 73 Control and display elements ......31 Warming up the machine ........29 Control panel .............32 Warnings ............