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Ultimaker Factor 4 Repair Manual
Ultimaker Factor 4 Repair Manual

Ultimaker Factor 4 Repair Manual

Gantry module
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Repair manual
Gantry module
The gantry is the XY part of the UltiMaker Factor 4 motion system. It is engineered for precision and reliability. The
gantry module contains motors, belts, pulleys, and the X beam on which the print head is mounted.
Note: The print head is not part of the gantry module and can be placed aside during this repair.
Although it is a complex assembly, removing the gantry module is quick and simple. The entire system can be taken
out of the machine in minutes. When the gantry requires maintenance, this can be done outside the printer for better
access to components. In case of an issue, swap the gantry for a replacement module for minimal downtime.
Requirements
Serviceability
Operator level:
ordinary, instructed, or skilled
Service level: 1
Time needed: 5 - 10 minutes
Notes
The gantry module is available in a sturdy pelican case, intended for hot swaps of the module, or in a cardboard
packaging. Only the packaging differs; the modules are exactly the same.
Some components must be disconnected. Turn off the printer and disconnect the power cable before starting
this procedure.
Before starting this procedure, prepare a surface on which to place the gantry after removal. The surface must
be flat, stable, and at least 600 x 500 mm.
This process requires removing the print head from the gantry. Ensure both print cores have cooled down to a
safe temperature or remove them from the print head to prevent the risk of burns.
After the replacement, ensure to perform the appropriate calibrations as listed at the end of the document.
Tip: The Factor 4 Maintenance Kit contains all the tools you need to perform simple repairs and maintenance
actions. The maintenance kit includes the Torx 20, Hex 2.0, and Hex 2.5 screwdrivers required for this repair.
Learn more about the Factor 4 Maintenance Kit.
UltiMaker Factor 4
Tools
Torx 20 screwdriver
Hex 2.0 screwdriver
Hex 2.5 screwdriver
Repair manual – Gantry module
Parts
70-232060
Gantry module (Pelican), or:
72-232060
Gantry module (Cardboard)
EN-V2.0-250507

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Summary of Contents for Ultimaker Factor 4

  • Page 1 Gantry module The gantry is the XY part of the UltiMaker Factor 4 motion system. It is engineered for precision and reliability. The gantry module contains motors, belts, pulleys, and the X beam on which the print head is mounted.
  • Page 2 Align the small loop at the back of the head with the hook to hang it in place. Note: Do not let go of the print head; firmly hold it to prevent it from falling. UltiMaker Factor 4 Repair manual – Gantry module EN-V2.0-250507...
  • Page 3 Note: This guide only descibes the removal and installation of the gantry system. For additional repair and maintenance instructions, refer to the appopriate guide or contact support. UltiMaker Factor 4 Repair manual – Gantry module EN-V2.0-250507...
  • Page 4 2.0 screwdriver to tighten it. Tip: Double-check that all bolts are tightened. 1 Nm is recommended. Note: This is only necessary if the bolt was removed earlier. For older models, skip this step. UltiMaker Factor 4 Repair manual – Gantry module EN-V2.0-250507...
  • Page 5 Push the glass door of the build chamber closed. Ensure it clicks into place. Note: The gantry is now successfully installed, but perform the checks and calibrations on the next page to somplete the process. UltiMaker Factor 4 Repair manual – Gantry module EN-V2.0-250507...
  • Page 6: Quality Checks

    Turn on the printer Reconnect the power cable at the back of the UltiMaker Factor 4 and turn on the printer with the power switch. Wait for the printer to finish booting up completely.