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Manuals
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Hunter Manuals
Tyre Changers
TCX 59
Operating instructions manual
Hunter TCX 59 Operating Instructions Manual
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Contents
Table of Contents
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Table of Contents
Table of Contents
Getting Started
Introduction
A - PURPOSE of the MANUAL
For Your Safety
Hazard Definitions
General Warnings and Instructions
Standard Version
Electrical Indications
Specific Precautions/Power Source
Equipment Installation and Service
Equipment Specification
Explanations of Symbols
Air Pressures
Special Rim/Tire Considerations
Intended Use of the Machine
Employee Training
Pre-Use Checks
During Use
Control Pedal Configurations
Wheel Rotation Pedal
Tire Bead Breaker Shovel Control
Wheel Clamping Pedal
Column Rotation Pedal
Air Inflation Pedal
Moving Parts
Inflator and Pressure Limiter
Mount / Demount Head
TCX58/59 Equipment Components
Bead Pressor (BP) Components
Bead Press System (BPS) Components
Basic Procedures
Bead Breaking
Placing Wheel on Tire Changer
Clamping the Wheel from Inside of Rim - Steel Rims
Clamping the Wheel from Outside of Rim - Alloy Rims
Demounting Standard Tire from Rim
Tcx58 - Standard Mounting Head
Standard Mount / Demount Head
Plastic Protectors Bead Lever
Tcx59 - Leverless Mounting Head
Top Bead Demounting
Difficult Tires
Precautionary Notes
Bottom Bead Demounting with Tool Head
Bottom Bead Demounting with Disc
Difficult Tires
Tcx59 - Leverless Hybrid Mounting Head
Top Bead Demounting
Difficult Tires
Precautionary Notes
Bottom Bead Demounting with Tool Head
Bottom Bead Demounting with Disc
Difficult Tires
Mounting Tire to Rim
Mounting of Difficult Tires: Low Profile or Run-Flat Tires (BPS Only)
Standard Tire Inflation
Special Procedure
Inflating Difficult Tires
Removal of Wheel from Tire Changer
Clamping Jaw Extensions AR46N (OPTIONAL)
Advanced Procedures
Advanced Bead Breaking Procedures
Bead Breaking "AH" Wheels (E.g. BMW M3, M5, some Porsches, Range Rover, Lancia, Etc.)
Bead Breaking "AH" Wheels as Follows
Advanced Demounting Procedures (for TCX58)
Demounting Tire from Rim Using the Bead Lever Tool Without the Plastic Sleeve Protector
Demounting Upper Bead
Demounting Lower Bead
Advanced Mounting Procedures
Standard Mount/Demount Head Assembly
Checking Mount/Demount Head Calibration
For Steel Heads
Set Position of Steel Mount/Demount Head on Hex Shaft
For Plastic Heads
Set Position of Plastic Mount/Demount Head on Hex Shaft
Adjust the Offset of Lock Mechanism - Steel and Plastic Heads
Mount/Demount Head Assembly
Mount/Demount Head Calibration
HYBRID Mount/Demount Head Assembly
Maintenance
Maintenance Schedule
Maintenance and Replacement Parts
Glossary
Rim Diagram
Illustrations of Various Rim Designs
Warranty
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Code 4-145096 06/22
TCX58/59
Tire Changer Family
Operating Instructions
TCX 59
TCX 58
Standard version
Leverless version
©Copyright 2016 Hunter Engineering Company
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Summarization of Contents
Getting Started
For Your Safety
Details hazard definitions and safety symbols used in the manual.
General Warnings and Instructions
Outlines crucial warnings and general operating instructions for safe use.
Pre-Use Checks
Lists essential checks before operating the machine for safety and proper function.
Air Inflation Pedal
Explains the operation of the two-stage air inflation system and its dangers.
Basic Procedures
Bead Breaking
Details the process and safety precautions for breaking tire beads.
Placing Wheel on Tire Changer
Guides on how to properly position and clamp wheels on the turntable.
Demounting Standard Tire from Rim
Step-by-step instructions for removing a standard tire from the rim.
Mounting Tire to Rim
Key steps and considerations for mounting tires effectively onto a rim.
Advanced Procedures
Advanced Bead Breaking Procedures
Techniques for bead breaking on specialized wheels like 'AH' types.
Advanced Demounting Procedures (for TCX58)
Advanced methods for demounting tires, especially stiff or low-profile ones.
Standard Mount/Demount Head Assembly
Instructions for changing and calibrating the standard mount/demount head.
HYBRID Mount/Demount Head Assembly
Instructions for assembling and calibrating the hybrid mount/demount head.
Maintenance
Maintenance Schedule
Provides a schedule for daily, weekly, and periodic maintenance tasks.
Maintenance and Replacement Parts
Lists recommended maintenance tasks and part numbers for replacement.
Glossary
Rim Diagram
Illustrates and labels the different parts and dimensions of a wheel rim.
Illustrations of Various Rim Designs
Shows visual examples of different rim types and their characteristics.
Warranty
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