Related Manuals for Atlas Copco GA 15 VSDs
Summarization of Contents
Safety Precautions Overview
Safety Icons Explained
Explains the meaning of various safety symbols used in the manual.
General Safety Precautions
Outlines fundamental safety practices for operators and personnel.
Residual Risks Identified
Lists identified risks like fire, electrocution, and explosion with mitigation.
Installation Safety Guidelines
Safety Precautions During Installation
Details safety measures for installing the compressor unit and its components.
Safety Precautions During Operation
Covers safe practices for operating the compressor, including checks and warnings.
Safety Precautions During Maintenance or Repair
Lists crucial safety steps before, during, and after maintenance tasks.
Dismantling and Disposal Guidelines
Provides guidelines for safely dismantling and disposing of the equipment.
General Description Overview
Introduction to Compressors
Provides an overview of oil-injected screw compressors and their features.
Pack Unit Components
Illustrates the front and side views of the Pack compressor unit.
Full-Feature Unit Components
Shows the front view of the Full-Feature compressor unit.
Flow Diagram Explanation
Illustrates the air flow paths within the compressor system.
Air Flow Description
Details the path of air through the compressor system.
Oil Circuit Description
Explains the function and path of lubricating oil within the compressor.
Cooling System Description
Describes how the air-cooled system maintains optimal temperatures.
Condensate System Details
Condensate System Explanation
Explains the electronic condensate drain and its function.
LED Explanation for Drain
Details the meaning of LED indicators for the electronic condensate drain.
Regulating System Explanation
Regulating System Description
Explains how the compressor regulates speed and pressure.
Electrical System Overview
Electrical Components Identification
Identifies key electrical components of the compressor.
Air Dryer System
Air Dryer Flow Diagram
Illustrates the operational flow of the air dryer.
Controller Functions Overview
Controller Introduction and Functions
Introduces the controller and its main functions.
Automatic Unit Control
Explains how the controller manages unit operation based on demand.
Shutdown and Warning Messages
Describes how the controller handles shutdown and warning conditions.
Service Warnings Explained
Explains service interval notifications and their importance.
Automatic Restart After Voltage Failure (ARAVF)
Details the function for automatic restart after power interruptions.
Control Panel Details
Control Panel Overview and Functions
Identifies and describes the functions of the control panel elements.
Menu Icons Reference
Lists and explains icons used within the menu system.
Status Icons Explained
Explains icons indicating the unit's operational status.
System Icons Explained
Describes icons related to system functions and user levels.
Input Icons Explained
Defines icons used for input signals and parameters.
Main Screen Overview
Main Screen Functionality
Describes the purpose and behavior of the main screen.
Main Screen Elements
Details the elements and functions of the main display screen.
Quick Access Screen Functionality
Quick Access Screen Purpose
Explains how to access frequently used functions quickly.
Quick Access Screen Options
Details the settings viewable and modifiable via the quick access screen.
Menu Screen Navigation
Menu Screen Purpose
Describes the purpose of the menu screen for viewing/changing settings.
Menu Screen Structure
Details the different menus accessible from the main screen.
Data Menu Options
Data Menu Functionality
Outlines the submenus available within the Data menu.
Data Menu Access Procedure
Step-by-step guide to accessing the Data menu.
Status Menu Details
Explains how to view and reset the unit's current status and alarms.
Inputs Menu Details
Describes how to view information about all input signals.
Outputs Menu Details
Details how to view information about all output signals.
Counters Menu Details
Explains how to view unit and controller hours and counters.
Auxiliary Equipment Menu Details
Describes how to view and change auxiliary equipment parameters.
Service Menu Options
Service Menu Functionality
Lists the submenus within the Service menu.
Service Menu Access Procedure
Step-by-step guide to accessing the Service menu.
Service Functions for Advanced Users
Explains advanced user service functions, often password-protected.
Clean Screen Procedure
Steps for cleaning the touchscreen.
Week Timer Menu Configuration
Week Timer Menu Functionality
Explains how to set up and activate weekly timers.
Week Timer Menu Options
Details how to add/remove weeks and set timers.
Event History Menu Access
Event History Menu Functionality
Describes how to display saved alarm data.
Event History Menu Details
Explains how to access saved data from alarms.
Machine Settings Menu Configuration
Machine Settings Menu Functionality
Lists submenus for alarms, regulation, and parameters.
Alarms Menu Details
Details how to view and manage all alarms.
Regulation Menu Details
Explains how to modify setpoints and consult capacity control.
Control Parameters Menu Details
Describes how to view and modify control parameters.
Auxiliary Equipment Parameters Menu Details
Explains how to view and change auxiliary equipment parameters.
Auto Restart Menu Details
Details how to activate and change auto restart settings.
Controller Settings Menu Options
Controller Settings Menu Functionality
Lists submenus for network, localization, and user password.
Network Settings Menu Details
Explains settings for Ethernet and CAN communication.
Localisation Menu Details
Details language, date/time, and unit settings.
User Password Menu Details
Explains how to activate/deactivate user passwords.
Help Menu Details
Describes how to access help information and supplier contacts.
Information Menu Details
Shows controller information like web page and phone number.
Access Level Management
Access Level Functionality
Explains viewing and changing user access levels.
Service Access Level Confirmation
Details how to access and confirm the service level.
Installation Guidelines
Dimension Drawings Information
Refers to dimension drawings in technical documentation.
Installation Proposal and Safety
Installation Safety Precautions
Emphasizes safety precautions during installation.
Compressor Room Example
Provides an example of a compressor room layout.
Foundation and Placement Guidelines
Details requirements for installing the compressor unit on a solid floor.
Transportation Brackets Check
Advises on removing transportation brackets before operation.
Electrical Connections and Safety
Electrical Connection Guidelines
Covers voltage, cable sizing, and main switch requirements.
Ventilation Requirements
Details ventilation needs for the compressor room.
Duct Sizing Information
Provides data for calculating duct sizes for cooling air flow.
Air Filtration Guidelines
Explains filter types and installation for air intake.
Air Tank Installation
Provides guidelines for installing an air tank.
Moving and Lifting Procedures
Details safe methods for moving and lifting the compressor.
Outdoor and Altitude Operation
Covers installation in outdoor environments and at high altitudes.
Intake Air Quality Requirements
Specifies requirements for clean intake air.
Electrical Connection Safety Precautions
Highlights safety for frequency converter machinery and network types.
Electrical Connection Steps
Outlines steps for making electrical connections.
Compressor Control Modes
Explains local, remote, and LAN control modes.
Pictograph Reference Guide
Pictograph Reference List
Lists and describes various pictographs used in the manual.
Prolonged Storage Procedures
Prolonged Storage Procedure
Provides steps for storing the compressor for extended periods.
Energy Recovery Unit Description
Energy Recovery Unit Purpose
Explains the purpose and components of the ER unit.
Energy Recovery Unit Components
Lists the main parts of the integrated ER system.
Field Installation of ER Unit
Advises on installing and connecting the ER unit.
Energy Recovery Systems Applications
General ER System Application
Discusses low vs. high temperature rise ER system applications.
Low Temperature Rise ER Systems
Explains ER systems for moderate temperature rise with high water flow.
High Temperature Rise ER Systems
Explains ER systems for high temperature rise with low water flow.
Recovery Water Flow Path
Details the path of recovery water through the ER heat exchanger.
Water Requirements for Closed Circuits
Specifies water quality needs for closed water circuits.
Energy Recovery Operation Details
ER Operation Description
Explains how STC valve controls oil flow for optimal ER.
ER System Bypass Valves
Describes bypass valves on the water side of the ER system.
ER System in Use: Start-up
Explains compressor start-up and max energy recovery phases.
Energy Recovery Maintenance Procedures
Stopping Unit for Long Period
Instructions for stopping the unit, especially for open water systems.
Compressor Oil Maintenance for ER
Details oil change procedures for ER systems.
STC Valve Maintenance for ER
Advises on changing the STC valve thermostat.
Heat Exchanger (HE) Maintenance
Explains inspection and cleaning of the ER heat exchanger.
ER Cooling Water Requirements
Water Requirements for Open Circuits
Discusses water quality issues in open cooling circuits.
Cooling Water pH Requirements
Specifies pH limitations for different cooling systems.
Total Dissolved Solids (TDS) and Conductivity
Details TDS and conductivity requirements for cooling water.
Hardness Requirements for Cooling Water
Specifies calcium hardness limits for cooling water.
Ryznar Stability Index (RSI) Explanation
Explains RSI for predicting water scaling or corrosion.
Free Chlorine (Cl2) Requirements
Specifies limits for free chlorine in cooling water.
Chloride (Cl-) Requirements
Details chloride concentration limits to prevent corrosion.
Sulphate (SO4 2-) Requirements
Specifies sulphate limits for different cooling systems.
Dissolved Iron and Manganese Limits
Lists limits for dissolved iron and manganese in cooling water.
Copper Requirements
Specifies copper limits for cooling water.
Ammonium Requirements
States the rejection limit for ammonium.
Suspended Solids Requirements
Defines limits for suspended solids in cooling water.
Oil or Grease Limits
Specifies the rejection limit for oil or grease.
Bacteria Requirements
Specifies requirements for aerobic bacteria in cooling water.
Energy Recovery Data and Calculations
Cooling Capacity Change with Additives
Explains how additives affect cooling capacity.
Reference Conditions for ER Data
Refers to reference conditions for ER data.
Effective Working Pressure for ER
Refers to compressor data for working pressure.
Maximum Allowed Pressure of Heat Exchanger
Lists maximum pressures for the ER heat exchanger.
Pressure Drop Data
Provides pressure drop values for different water flows.
Pressure Drop Equation
Gives equations to calculate pressure drop in ducts.
ER Reading Settings
Describes temperatures readable on the controller display.
Modifying ER Settings
Explains how to modify temperature settings for ER.
Recoverable Energy Calculation
Provides formula for calculating recoverable energy.
Low Temperature Rise ER Data
Presents typical values for low temp ER systems.
High Temperature Rise ER Data
Presents typical values for high temp ER systems.
Operating Instructions Overview
Initial Start-up Safety
Emphasizes safety during initial start-up.
Initial Start-up Procedure
Step-by-step guide for the initial start-up process.
Compressor Starting Procedure
Starting Procedure Steps
Details the steps to start the compressor.
Operation Monitoring and Checks
Operation Notes
Reminds to keep panels closed and notes about automatic operation.
Operation Warnings
Highlights dangers of automatic motor start and regulator control.
Checking Oil Level During Operation
Provides instructions for checking and topping up oil level.
Compressor Stopping Procedure
Stopping Procedure Steps
Step-by-step guide to properly stop the compressor.
Emergency Stop Procedure
Explains how to use the emergency stop button.
Taking Compressor Out of Operation
Taking Out of Operation Procedure
Details steps for safely taking the compressor out of service.
Boostflow Mode Explanation
Boostflow Feature Description
Explains the Boostflow feature and its limitations.
Boostflow Control Options
Details how to enable/disable Boostflow and its modes.
Maintenance Overview
Preventive Maintenance Schedule Warning
Safety warning before performing maintenance.
Preventive Maintenance Schedule Overview
Outlines the preventive maintenance schedule and service plans.
Service Plans Description
Explains service plans and their intervals.
Preventive Maintenance Checklist
Lists daily and monthly maintenance checks for compressors.
Additional Maintenance Checklist (with Dryer)
Lists specific checks for compressors with dryers.
Controller-Programmed Maintenance Schedule
Details maintenance tasks based on running hours.
Oil Specifications and Types
Genuine Atlas Copco Lubricant Requirements
Stresses the need for genuine Atlas Copco lubricants.
Synthetic Fluid Types Explained
Describes different synthetic fluid types and their applications.
Drive Motor and Air Filter Maintenance
Drive Motor Bearing Maintenance
Covers bearing maintenance for the drive motor.
Air Filter Replacement Procedure
Step-by-step guide for replacing the air filter element.
Oil, Filter, Separator Change Procedure
Oil, Filter, and Separator Change Warning
Safety and compatibility warnings for oil/filter changes.
Oil and Filter Change Procedure
Details the process for draining oil and changing filters.
Cooler and Heat Sink Maintenance
Cooler Cleaning Procedure
Steps for cleaning the compressor coolers.
NEOS Next Heat Sink Cleaning
Instructions for cleaning the NEOS Next heat sink.
Air Dryer Maintenance and Safety
Air Dryer Safety Precautions
Safety measures for handling refrigerant in dryers.
Local Legislation for Dryer Maintenance
Notes on local regulations for dryer maintenance.
RH Sensor Cleaning Procedure
RH Sensor Cleaning Steps
Steps for cleaning the relative humidity sensor.
Safety Valve Testing and Maintenance
Safety Valve Testing Procedure
Explains safety valve testing procedures and warnings.
Filter Service Intervals and Replacement
Filter Service Intervals
Details service intervals for DD, DD+, and UD+ filters.
Service Kits and Lubricants Information
Service Kits and Lubricants Availability
Information on available service kits and lubricants.
Drain Replacement Procedure
User Access Level for Drain Replacement
Steps to access expert mode for drain replacement.
Drain Replacement Steps
Detailed steps for replacing a drain device.
Troubleshooting Guide
Troubleshooting Safety Precautions
Safety warnings before performing troubleshooting.
Compressor Faults and Remedies
Lists common compressor faults and their solutions.
NEOS Converter Faults and Remedies
Troubleshoots faults related to the NEOS converter.
Dryer Faults and Remedies
Lists common dryer faults and their solutions.
Technical Data Overview
Readings on Display Overview
Explains the information shown on the controller display.
Electrical Cable Sizing and Fuses
Warnings about correct power supply and protection.
Currents and Fuses (IEC Approval)
Tables for fuse sizes based on voltage and current.
IEC Cable Sizing Guidelines
Provides current carrying capacities for cables based on temperature.
IEC Cable Sizing Calculation Method
Explains calculation methods for cable sizing under IEC.
UL/cUL Cable Sizing Guidelines
Provides maximum allowed current based on wire size.
UL Cable Sizing Calculation Method
Explains calculation methods for cable sizing under UL.
CSA Cable Sizing Calculation Method
Details Canadian electrical code for cable sizing.
Reference Conditions
Lists reference conditions for technical data.
GA 5 VSDs Compressor Data
Technical specifications for GA 5 VSDs models.
GA 7 VSDs Compressor Data
Technical specifications for GA 7 VSDs models.
GA 11 VSDs Compressor Data
Technical specifications for GA 11 VSDs models.
GA 15 VSDs Compressor Data
Technical specifications for GA 15 VSDs models.
GA 18 VSDs Compressor Data
Technical specifications for GA 18 VSDs models.
Controller General Technical Data
General specifications for the controller unit.
Digital Input Signals
Lists digital inputs, their pins, and tags.
Digital Output Signals
Lists digital outputs, their pins, and tags.
Analog Input PT1000 Signals
Details analog inputs for PT1000 sensors.
Analog Input Pressure Signals
Lists analog inputs for pressure sensors.
Analog In/Out Signals
Details analog inputs and outputs.
Neos Next Control Board Cabling
Wiring recommendations for the Neos Next controller.
Connector Wiring Recommendations
Wiring recommendations for various connectors.
Instructions for Use
Air/Oil Separator Vessel Instructions
Guidelines for the safe use of the air/oil separator vessel.
Inspection Guidelines
Inspection Guidelines Overview
Outlines inspection guidelines based on conformity declarations.
Pressure Equipment Directives Compliance
Pressure Equipment Directive Information
Details inspection requirements per PED 2014/68/EU.
Declaration of Conformity Document
Declaration of Conformity Example
Shows a typical example of a conformity declaration document.
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